Title of Invention | STIRRING DEVICE FOR ACTIVATED SLUDGES |
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Abstract | The invention relates to a stirring device for activated sludges comprising a stirring body (2) attached to a shaft (1) and having a hyperboloid wall (3), further comprising an air supply line (5, 8) for supplying air to a funnel-like recess (6) formed on a bottom of the stirring body (2). In order to improve the entry of air into the fluid medium surrounding the stirring body (2), the invention provides for an opening of the recess (6) formed on the bottom be covered with a covering element (7) such that an annular gap (10) having a predetermined width remains uncovered between an outer circumferential surface (9) of the stirring body (2) and the covering element (7) and for the air supply line (8) to be guided coaxially through the cover element (7) relative to the shaft (1). |
Full Text | COMPLETE SPECIFICATION [see section 10 and rule13] “STIRRING DEVICE FOR ACTIVATED SLUDGES” Name and address of the applicant: INVENT UMWELT-UND VERFAHRENSTECHNIK AG, Am Pestalozziring 21, 91058 Erlangen, Germany Nationality: Germany The following specification particularly describes the nature of the invention and the manner in which it is to be performed. 2 TECHNICAL FIELD The invention relates to a stirring device for activated sludges. BACKGROUND Such a stirring device is known from DE 42 18 027 A1. With the known stirring device, air is supplied to a funnel-like recess on an underside of a hyperboloid-like stirring body via an air supply line. Shear ribs with which the supplied air is distributed in the surrounding activated sludge in the form of little air bubbles are provided on a lower circumferential boundary. Studies have shown that a size distribution of the air bubbles created by this is not particularly homogeneous. During this, undesirably large air bubbles are also created occasionally. STATEMENT OF THE DISCLOSURE Accordingly the present disclosure provides a stirring device for activated sludges contained in a basin comprising a stirring body (2) having a hyperboloid-like the stirring device shaped wall (3) attached to a shaft (1) and an air supply line (5, 8) running along the bottom (4) of the basin to supply air, wherein a vertical section (8) of the air supply line points to a funnel-like recess (6) formed on an underside of the stirring body (2) characterized in that an opening of the recess (6) formed on the underside is covered with a covering element (7) in such a way that an annular gap (10) with a specified width remains free between a lower circumferential surface (9) of the stirring body (2) and the covering element (7), and that the vertical section (8) of the air supply line (8) is led coaxially through the covering element (7) in relation to the shaft (1). BRIEF DESCRIPTION OF THE DRAWINGS The invention will now be described in more detail using examples based on the drawings. Figure 1: A schematic cross sectional view of a first stirring device, Figure 2a: A schematic cross sectional view of a second stirring device, Figure 2b: A further schematic cross sectional view as per Fig. 2a, Figure 3: A schematic cross sectional view of a third stirring device, Figure 4: A schematic cross sectional view of a fourth stirring device and Figure 5: A schematic cross sectional view of a fifth stirring device. 3 DETAILED DESCRIPTION The present disclosure relates to a stirring device for activated sludges contained in a basin comprising a stirring body (2) having a hyperboloid-like the stirring device shaped wall (3) attached to a shaft (1) and an air supply line (5, 8) running along the bottom (4) of the basin to supply air, wherein a vertical section (8) of the air supply line points to a funnellike recess (6) formed on an underside of the stirring body (2) characterized in that an opening of the recess (6) formed on the underside is covered with a covering element (7) in such a way that an annular gap (10) with a specified width remains free between a lower circumferential surface (9) of the stirring body (2) and the covering element (7), and that the vertical section (8) of the air supply line (8) is led coaxially through the covering element (7) in relation to the shaft (1). In an embodiment of the present disclosure further shear ribs (19) are provided on a radially outer section of an outer side of the further stirring body (18). In another embodiment of the present disclosure the shaft (1) is led through the stirring body (2) and is held on its one end in a safety bearing (13) provided in the covering element. In yet another embodiment of the present disclosure the covering element is held rotatably in a safety bearing (13) surrounding the air supply line. The invention relates to a stirring device for activated sludges as defined in the preamble of claim 1. The object of the invention is to eliminate the disadvantages in accordance with prior art. In particular, a stirring device for activated sludges is to be specified with which air bubbles with a bubble size distribution as homogeneous as possible can be created in a liquid surrounding the stirring body. This object is solved by the features of claim 1. Useful embodiments of the invention result from the features of claims 2 to 13. 4 According to the provisions of the invention, it is provided that an opening of the recess formed on an underside is covered with a covering element in such a way that an annular gap with a specified width remains free between a lower circumferential surface of the stirring body and the covering element, and that the air supply line is led coaxially through the covering element in relation to the shaft. Due to the provision of the covering element suggested by the invention, the air supplied to the recess is now supplied through the annular gap in the area of a circumferential boundary of the stirring body. The formation of air bubbles with an undesirably large bubble diameter can be counteracted by suitable selection of the specified width of the annular gap. A particularly homogeneous bubble distribution in the liquid medium surrounding the stirring body can be created. Leading the air supply line coaxially in relation to the shaft through the covering element ensures that the air supplied to the recess essentially only escapes again through the annular gap. The size distribution of the air bubbles generated by the suggested stirring device is distinguished by a relatively small, average bubble diameter and by a monomodal size distribution. In an advantageous embodiment of the invention, the annular gap has a width in the range from 1 cm to 15 cm, preferably 2 to 10 cm. Moreover, essentially radially running shear ribs extending from a radially outer area of the lower circumferential surface can be provided. In this connection, a height of the shear ribs increases advantageously towards an outer circumferential boundary of the stirring body. The previously stated features further contribute to the making of a bubble-size distribution and a low average bubble diameter. The average bubble diameter can, for example, be in the range from 1 mm to 10 mm, preferably 2 mm to 8 mm. In a further advantageous feature, the covering element has a rotationally symmetrical shape. It can be a disk or a cone with its tip protruding into the recess or a hyperboloidtype body. A further outer circumferential boundary of the covering element can be toothed or also can have slits running radially towards the inside. In case of the embodiment of the covering element as a cone protruding into the recess or as a hyperboloid-like body, the volume of air in the recess can be small and an undesired buoyancy of the stirring body caused by this can be minimized. The suggested structures 5 on the further circumferential boundary of the covering element permit a particularly uniform air outlet throughout the entire circumferential boundary of the stirring body. A dispersion with a particularly homogeneous bubble size distribution can be generated with this throughout the entire circumference of the stirring body. In a first alternative embodiment, the covering element is firmly attached relative to the stirring body to a frame carrying the shaft or to a bottom of a basin. If the covering element is provided on a frame carrying the shaft, the stirring device can be designed completely as a mounting unit. In this connection, a motor to drive the shaft suspended thereon is provided on a tip of the frame which is usually designed like a tower and surrounds the stirring body. A height of the frame can be designed such that the motor is located either above a surface level of the liquid medium to be agitated, or also under a surface level of same. Reference is made to the disclosure of DE 42 18 027 A1 as well as the disclosure of DE 198 26 098 C2 which is herewith incorporated. To avoid an undesired precession movement of the shaft, it is useful to provide that the shaft is led through the stirring body and is held on its one end in a safety bearing provided in the covering element. In case of an embodiment of the covering element as a disk, the shaft can also be led through the disk and be held in a safety bearing provided underneath. In a second alternative embodiment, the covering element is firmly connected via connection means to the wall of the stirring body. In other words, in this case, the stirring body and the covering element form one unit. In this connection, the connection means can comprise essentially radially running bars extending from the inner side of the wall to an upper side of the covering element facing the recess. Such bars advantageously only extend over an outer radial section of the covering element. With the suggested second alternative embodiment, the covering element can be advantageously held rotatably in a safety bearing surrounding the air supply line. With a version of the second alternative embodiment, the covering element is designed as a hyperboloid-like further stirring body which is connected to the stirring body in such a way that its further tip points away from the recess of the hyperboloid-like stirring body. In 6 other words, the hyperboloid-like stirring body and the hyperboloid-like further stirring body are arranged mirror-symmetrically in relation to a rotational plane running vertically through the shaft. The suggested embodiment has the advantage that the covering element designed in the form of a hyperboloid-like further stirring body develops a current directed towards the further stirring body in the area of the bottom which current curves around this and is radially directed to the outside on its circumferential boundary. Undesired deposits in the area of the bottom of the basin are avoided by the formation of such a current. With the first stirring device shown in Fig. 1, a stirring body (2) is attached to a shaft (1). A wall (3) of the stirring body (2) has a hyperboloid-like shape. An air supply line (5) runs in the vicinity of a bottom (4) of a (not shown here) basin to supply air into a funnel-like recess (6) on an underside of the stirring body (2) opposite the bottom (4). An opening of the recess (6) facing the bottom (4) is covered with a disk (7). A vertically running section (8) of the air supply line (5) is led through a center of the disk (7). The disk (7) can be attached firmly or also rotatably to the vertically running section (8). Naturally, it is also possible that the disk is attached firmly on the bottom (4) via suitable support elements. In this embodiment, the disk (7) is either permanently or also freely rotatably supported relative to the stirring body (2). The suggested rotatability of the disk (7) helps to diminish a current resistance to a rotating current created by the stirring body (2). An annular gap (10) is formed between a lower circumferential surface (9) of the stirring body (2) and a first circumferential boundary of the disk (7). Essentially radially running first shear ribs (11) are provided in a radial section of the lower circumferential surface (9) located further outside. A height of the shear ribs (11) preferably increases in a direction pointing radially to the outside. The air supplied through the air supply line (5) is now forced through the annular gap (10) through the covering of the recess (6) via the disk (7). The escaping air is then distributed in the form of fine air bubbles in the surrounding liquid medium by the rotating stirring body (2), in particular the shear ribs (11) provided on the lower circumferential boundary (9). 7 With the second stirring device (2) shown in Figs. 2a and 2b, the disk (7) is firmly connected to an inner side of the wall (3) via connection bars (12) essentially extending in a radial direction. The disk (7) is in turn designed and/or arranged relative to a lower circumferential surface (9) of the stirring body (2) so that an annular gap (10) remains free. The vertical section (8) of the air supply line (5) is led through the center of the disk (7). A safety bearing (13) surrounding the vertical section (8) connects the disk (7) with the vertical section (8). Also with the second device shown in Figs. 2a and 2b, the air supplied into the recess (6) via the air supply line (5) essentially exits via the annular gap (10) in the vicinity of the lower circumferential surface (9) and is distributed finely into the surrounding liquid medium, in particular, due to the effect of the rotating shear ribs (11). In the exemplary embodiments shown, each recess (6) is covered with a disk (7). Instead of the disk (7), however, another differently designed means of covering can also be used. For example, it is possible to use cone-like or also hyperboloid-like formed covering means instead of the disk (7) so that only a gap for supplying the air to the annular gap (10) remains between an inner side of the wall (3) and the covering means. This can be used to minimize the buoyancy generated in the recess (6) by supplying the air. Fig. 3 shows a schematic cross sectional view of a third stirring device. The third stirring device is designed similarly to the first stirring device. In this connection, however, the disk (7) is part of a base (14) - also disk-shaped - supported on the bottom (4). The air supply line (5) and the vertical section (8) of the air supply line (5) are affixed to the base (14) which is preferably made of concrete. A section of the shaft (1) which passes through the stirring body (2) is held rotatably in the safety bearing (13) surrounding the vertical section (8). In this case, the safety bearing (13) is usefully held in the base (14). The section of the shaft (1) passing through the stirring body (2) has ventilation openings (15) through which the air supplied into the recess (6) by the air supply line (5) is introduced. For this purpose, the section passing through the shaft (1) is provided with a separating wall (16). 8 The embodiment suggested here of the fixation of the air supply line (5) of the vertical section (8) as well as of the safety bearing (13) surrounding the vertical section (8) can naturally also be applied for the second stirring device. In order to keep a flow resistance as low as possible in this case, however, a sufficient distance must be provided between an underside of the disk (7) and an upper side of the base (14) facing the stirring body (2). Fig. 4 shows a fourth stirring device which is designed similarly to the third stirring device. Here, a further base (17) which can be made of concrete, for example, is designed in the form of a truncated cone whose tip protrudes into the recess (6). The safety bearing is provided in the area of the tip. Transport ribs (20) are attached to an outer side of the wall (3) pointing away from the recess (6), the height of whose ribs can increase in the direction of a circumferential boundary of the stirring body (2). The transport ribs (20) can also be curved in a top view (not shown here). Such transport ribs can naturally be used for the previously described embodiments. Fig. 5 shows a schematic cross sectional view of a fifth stirring device. Here, the covering element is designed in the form of a hyperboloid-like further stirring body (18) whose shape corresponds to the stirring body (2). The further stirring body (18) is firmly connected to the stirring body (2) via connection bars (12). A further tip of the further stirring body (18) is pointing away from the recess (6). In other words, the stirring body and the further stirring body are essentially arranged mirror-inverted in relation to a rotational plane. The safety bearing (13) is arranged in the area of the further tip of the further stirring body (18). Reference sign (19) designates further shear ribs which are provided on an outer side of the further stirring body (18) pointing away from the recess (6) in a radially outer section. The arrows S1, S2 suggest the direction of currents being created in the case of a rotation of the stirring bodies. By providing a covering configured in the form of a hyperboloid-like further stirring body (18), a lower flow S1 is generated in the vicinity of the bottom (4) which curves around in the area of the further stirring body (18) and points in a radially outer direction. In similar fashion an upper flow S2 curves around the stirring body (2) and also points in a direction pointing radially of the stirring body (2). - With the suggested embodiment, it is possible, on the one hand, to generate particularly fine air bubbles in the medium to be agitated and, on the other hand, to radially 9 transport these in the medium particular far away from the stirring body. Finally, an undesirable deposit of sediment on the bottom (4) of the basin can be avoided by the lower flow S1 being created. 10 List of reference signs 1 Shaft 2 Stirring body 3 Wall 4 Bottom 5 Air supply line 6 Recess 7 Disk 8 Vertical section 9 Lower circumferential surface 10 Annular gap 11 Shear rib 12 Connection bar 13 Safety bearing 14 Base 15 Air supply line 16 Separating wall 17 Further base 18 Further stirring body 19 Further shear rib 20 Transport rib 11 We Claim 1. A stirring device for activated sludges contained in a basin comprising a stirring body (2) having a hyperboloid-like the stirring device shaped wall (3) attached to a shaft (1) and an air supply line (5, 8) running along the bottom (4) of the basin to supply air, wherein a vertical section (8) of the air supply line points to a funnellike recess (6) formed on an underside of the stirring body (2) characterized in that an opening of the recess (6) formed on the underside is covered with a covering element (7) in such a way that an annular gap (10) with a specified width remains free between a lower circumferential surface (9) of the stirring body (2) and the covering element (7), and that the vertical section (8) of the air supply line (8) is led coaxially through the covering element (7) in relation to the shaft (1). 2. The stirring device as claimed in claim 1, wherein the annular gap (10) has a width in the range of from 1 cm to 15 cm, preferably from 2 cm to 10 cm. 3. The stirring device as claimed in one of the preceding claims, wherein radially running shear ribs (11) extending from a radially outer area of the lower outside circumferential surface (9) are provided. 4. The stirring device as claimed in one of the preceding claims, wherein a height of the shear ribs (11) increases towards an outer circumferential boundary of the stirring body (2). 5. The stirring device as claimed in one of the preceding claims, wherein the covering element has a rotationally symmetrical shape. 6. The stirring device as claimed in one of the preceding claims, wherein the covering element is a disk (7) or a cone with its tip protruding into the recess (6) or a hyperboloid-like body. 12 7. The stirring device as claimed in one of the preceding claims, wherein the covering element is firmly attached relative to the stirring body (2) to a frame carrying the shaft (1) or to a bottom (4) of a basin. 8. The stirring device as claimed in one of the claims 1 to 6, wherein the covering element is firmly connected via connection means to the wall (3) of the stirring body (2). 9. The stirring device as claimed in claim 8, wherein the connection means comprise essentially radially running bars (12) extending from the inner side of the wall (3) to an upper side of the covering element facing the recess (6). 10. The stirring device as claimed in one of the claims 8 or 9, wherein the covering element is a hyperboloid-like further stirring body (18) which is connected to the stirring body (2) in such a way that its further tip is pointing away from the recess (6) of the stirring body (2). 11. The stirring device as claimed in claim 10, wherein further shear ribs (19) are provided on a radially outer section of an outer side of the further stirring body (18). 12. The stirring device as defined in one of the preceding claims, wherein the shaft (1) is led through the stirring body (2) and is held on its one end in a safety bearing (13) provided in the covering element. 13. The stirring device as claimed in one of the preceding claims, wherein the covering element is held rotatably in a safety bearing (13) surrounding the air supply line. Dated this 20th day of January, 2010 Signature: Name: DURGESH MUKHARYA To: K&S Partners The Controller of Patent Agent for the Applicant The Patent Office, at Chennai |
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Patent Number | 280025 | ||||||||
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Indian Patent Application Number | 398/CHENP/2010 | ||||||||
PG Journal Number | 06/2017 | ||||||||
Publication Date | 10-Feb-2017 | ||||||||
Grant Date | 07-Feb-2017 | ||||||||
Date of Filing | 20-Jan-2010 | ||||||||
Name of Patentee | INVENT UMWELT-UND VERFAHRENSTECHNIK AG | ||||||||
Applicant Address | Am Pestalozziring 21 91058 Erlangen Germany | ||||||||
Inventors:
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PCT International Classification Number | B01F 7/00 ; B01F 3/04 | ||||||||
PCT International Application Number | PCT/EP2008/004915 | ||||||||
PCT International Filing date | 2008-06-19 | ||||||||
PCT Conventions:
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