| Title of Invention | " A PROCESS FOR THE PREPARATION OF A SOLID CARBON CHARCOAL RESIDUE" |
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| Abstract | This invention relates a series of steps to provide an economical production of a carbon based fertilizer and soil amendment made during the capture of greenhouse gases from the combustion of fossil and nan fossil fuels. The invention uses biomass and other carbonaceous sources through pyrolytic conversion to gases and charcoal to allow for the further production of co-products, such as hydrogen and ammonia. The invention also relates to the combination of hydrated ammonia, combustion flue gas exhaust, and charcoal, provide for the conversion of the charcoal into a valued added soil amendment to return essential trace minerals and plant nutrients to the soil. The ability to produce a large volume carbon co- product while removing mandated emissions and producing renewable based hydrogen provides an economic gain to a large number small and large businesses and increase the chance of achieving significant reductions in greenhouse gas emissions. |
| Full Text | 5 The Production and Use of a Soil Amendment Made By the Combined Production of Hydrogen, Sequestered Carbon and Utilizing Off Gases Containing Carbon Dioade 10 Cross Reference to Related Application Applicants hereby claim the benefit under 35 U.S.C. Sec. 119(e) of the U.S. Provisional Patent Application No. 60/420,766, filed October 22, 2002, entitled "The Production and Use of a Soil Amendment made by the Combined Production of Hydrogen, Sequestered Carbon and utilizing Off Gases Containing 15 Carbon Dioxide", which is fully incorporated herein by reference. FIELD OF THE INVENTION This invention relates to the production and use of a nitrogen enriched carbon based fertilizer and soil amendment made during the pyrolytic conversion of 20 carbonaceous materials which produce charcoal and the reaction of said charcoal with ammonia, carbon dioxide, water and other components generally found in flue gas emissions. The invention also relates to the optimization of that ebarcoal with mineral and plant nutrients to produce and use the combined materials as a soil amendment and fertilizer. The invention also relates to the use of the material 25 as a way to economically store carbon and captured greenhouse gases in the soil. BACKGROUND OF THE INVENTION The increasing anthropogenic CO2 emissions and possible global warming have challenged the United States and pther countries to find new and better ways to 30 meet the world's increasing needs for energy while, at the same time, reducing greenhouse gas emissions. Recent evidence has shown that melting glaciers, freshwater influxes into the oceans and thinning ice at the North Pole are likely the result on the earth's warning. The National Acadamy of Sciences report in 2002, on Rapid Climate Change, has detailed evidence that changes in the earth's 35 climate has occurred very rapidly in the past. Due to the mounting evidence of WO 2004/037747 PCT/US2003/033553 5 global warning, nations have wisely sought to work together to reduce potential impacts of greenhouse gas emissions through negotiated agreements, most notably the Kyoto Agreement. The agreement, signed currently by a majority of the planet's nation states, seek to limit greenhouse gas emissions at 1990 levels. However, many are calling for greater reductions. On February 24, 2003, Prime 10 Minister Tony Blair, one of the United Stetes closest allies, said in a speech, "It is clear Kyoto is not radical enough," and "We know now, from further research and evidence, that to stop further damage to the climate we need a 60% reduction world-wide". This number represents trillions of dollars in goods, services and electrons created through those emissions by businesses that perceive risk and loss 15 of income of such reductions. Rowever, evidence is mounting that a path does need to be implemented quickly and the quickest way to implement a portion of the global solution is to develop commercial and environmental synergies that reduce risk and potential losses. Solutions that stabilize income potential for the worlds business community, establish sustainable methods of growing food, and 20 help meet the energy demands of the economically developing societies will meet far less resistance than solutions with little corresponding value other than sequestration. The challenge humanity faces is how to significantly reduce of our non-renewable 25 greenhouse gas emissions. The use of reforestation is one solution, but that is limited as forest and biomass utilize available soil nutrients, primarily nitrogen. Wulliam Schlesinger, Dean of the Nicholas School of the Environment and Earth Sciences at Duke University noted in 2001; 30 "However, the rate of carbon storage in forests declines as they mature, so the only way by which, reforestation programs can continue to sequester carbon over the long term is if they transition into programs that produce commercial biomass fiels; that is, we must replace fossil fiel wifii binmass energy. It would require reforestation of all the once-forested land on Earth, including that now used for 2 WO 2004/037747 PCT/US2003/033553 5 agriculture or covered by urban areas, to store 6 PgC/yr—the amount emitted each year from fossil fuel combustion" (Vitousek 1991). In order to moat these increasing demands, methods have been proposed and are being researched to sequester carbon in the ocean through fertilization and carbon 10 dioxide uptake (US6,200,530) and through pumping of CO2 into ths ocean (US6,598,407). Other methods, such as injection in coal seams of underground reservoirs are also being researched heavily. All these methods represent an expense except in specific areas where CO2 can be used for enhanced oil recovery. 15 Many methods have been developed for removing other greenhouse gases and air pollutants such as of nitragen and sulfur oxides from flue gas exhaust of fossil fuels. Some of these processes result in a byproduct fertilizer, which create a profit center through utilization of the materials. For background purposes, some 20 related patents that sapport this approach are discussed here. US 5,624,649, teaches a method for producing potassium sulfate while removing sulfur dioxide from flue gas. US 6,605,263, describes methods for producing ammonium sulfate during the same. US 4,540,554, describes the use of potassium compounds to produce potash fertilizer while scrubbing for sulfur oxides and nitrogen oxides. 25 US 4,028,087, describes the production of a fertilizer from baghouse sludge- ammonia-acid salt. US 5,695,616, teaches the production of ammonium sulfate and ammonium nitrate via the use of a election beam and ammonia. In US 6,363,869, potassium hydroxide is to produce potassium nitrate and potassium sulfate from flue gas. 30 The capture of sulfur and nitrogen gases and their conversion into fertilizers does help. They create potent greenhouse gases however it is small in comparison to the impact of carbon dioxide. However, as a fertilizer, they can increase plant growth and help increase natural sequestration. The volume of carbon that has 35 grown and is growing in the atmosphere means the most direct path is to directly 3. WO 2004/037747 PCT/US2003/033553 5 reduce the size of our carbon dioxide pool by capturing and utilizing carbon and carbon compounds in long life application. Capturing carbon while creating a value added carbon based fertilizer/soil amendment would help solve the problems related to biomass sequestration. It can help restore nutrients that have been removed through aggressive harvesting and provide plants with essential 10 nutrients that allow them to utilize the higher levels of CO2 in our atmosphere.It is also one of the few existing distribution channel (i.e. the farm/agrochemical Industry), which is paid to move millions of tons of natural and aynthotic compounds to farms worldwide. However, the most rapid adoption comes with profits and income. Therefore, this solution should yield more food, fiber, and 15 energy than we currently aie able to achieve, and it should do it in a way that could be sustaimed for fronsaods of years without degrading the environment. Traditional agricultural practices such as land clearing and cultivation of soil have led to land degradation, mineralization of soil organic carbon (SOC) and the 20 subsequent loss of SOC as carbon dioxide (CO2) emitted to the atmosphere (Lal et al, 1998; Hao et al., 2001). These activities have reduced soil's natural ability to grow plant life in abundance. Additionally, the depletion of trace minerals from our soils are impacting the health of our ecosphere and risk creating mankind as a species depending on a smaller and smaller window of elements to support a 25 growing world population. This reduction in elemental diversity could have long term effects on the future health and development of our species. The use of carbon-based fertilizers to effect long-term storage of the carbon and remove atmosphere carbon dioxide requires that the carbon must be stable and or 30 convert in the soil to a stable material. The earth has a carbon that meets these requirements. That carbon is charcoal. Charcoal makes up a significant percentage of our soil. In five representative soil samples, USDA soil scientist Don Reicosky, reported that up to 35% of soil carbon was comprised of charcoal. What is exciting is that not only is charcoal found in soils in great abandance but 35 also that it provides substantial value once there. 4 WO 2004/037747 PCT/US2003/033553 5 Reports of historical use of charcoal as a soil amendment date back over 2000 years to the Amazon rain forest (Glaser, 1999) Man-made sites, known as "Terra Preta" (black dirt) have been purported to be created by an indigenous people who were able to overcome poor quality soils by adding charcoal. These sites, with their broken pottery and other indicators of human occupation, after a thousand 10 years sites are valued today because they out produce non-manmade soils by 3 fold (Mann, 2002). The ability to increase crop yields dose not just apply to old charcoal, Steiner, (unpublished) recreated Terra Preta soils in Brazil with fresh charcoal form a local supplier and reported up 280% increases in biomaas yields over fertilization alone. His crop yields were even higher, Glaser (1999) reports 15 17% increase in rice yields with charcoal additions over a control. Hoshis reports 20-40% increase in plaot height and volume with the addition of bamboo charcoal over controls with an optimum at 100g per square meter per year (or 1 too per hectare or 890Ibs/acre). Nishio in studies using commercial charcoal made from bark, found alfalfa growth increases of 1.7-1.9 times over fertilization alone. 20 5 WO 2004/037747 PCT/US2003/033553 5 Charcoal is a form of sequestered carbon that will not rapidly decompose and return CO2 into the atmosphere. It is very resistant to microbial decay, (Glaser 1999; Glaser et al. 2003a). Studies have shown that Terra Preta soils contained up to 70 times more pyrogenic C (charcoal) than the surrounding soils. The hypothesis is that charcoal persists in the soil for centuries due to its chemical 10 stability caused by the aromatic structure. (Glaser, el al. 2002) The material's chemical structure is resistant to microbial degradation (Goldberg 1985; Schmidt et al. 1999; Seiler and Crutzen 1980). Glaser confinued the stability by 14C dating of the soil charcoal with results showing ages of 1,000-2,000 years.(Glaser et al. 2000), Other reports show that charcoal can even be found in highly weathered 15 environments with carbon dating it back thousands of years. (Gavin, 2002; Saldarriagae et al.1986). Charcoal has unique physical structures and chemical properties, which if optimizer, offer significant value as a soil amendment Its open porous structure 20 readily adsorbs many naturally occurring compounds. This property allows charcoal to act as a natural sponge. In crop faming, applied nutrients are rapidly teached below the root zone of annual crops (Calm et al, 1993; Melgar et al., 1992) however, charcoal can adsorb and hold nutrients at the root level of plants and reduce teaching. (Lehmann, 2000). Charcoal also acts to increase soil's water 25 holding capacity and increase cation exchangc capacity. (Glaser, 1999). Evidence in the Terra Preta soils show that these traits do not diminish significantly with time and therefore new exchange sites are being created, however slowly. Charcoal does breakdown through abiotic oxidation of elemental C to CO 2, howevar, under environmental conditions, this process is extremely slow (Shneour 30 1966). It is known that can fungi and bacteria are capable of de-grading low-rank coals such as brown coal (Fakoussa and Hofrichter 1999). It has been shown (Hofrichter et al. 1999) that extracellular manganese pcroxidase is an enzyme of wood-rotting and leaflitter-decaying basidiomycetes capable of degrading micromolecular fractions of brown coal (lignite). As a result of such decay, 35 reactive products such as phenoxy, peroxyl and C-centred radicals are formed 6 WO 2004/037747 PCT/US2003/033553 5 which subsequently undergo non-cnzymatic reactions leading to the cleavage of covalent bonds, including the fission of aromatic rings. (Glaser, et al.2002) Charcoal has the potential to form organo-mineral complexes (Ma et al. 1979), which are found in Terra Preta soils (Glaser el al. 2000). The assumption is that 10 slow oxidation (biotic and/or abiotic) on the edges of the aromatic backbone of charcoal forming carboxylic groups is responsible for both the potential of farming organo-mineral complexes and the sustainable increase in CEC (Glaser 1999; Glaser et al, 2000, 2001a). From the stand point of carbon sequestration, this means that it is not a permanent removal but from the vantage point of a soil 15 amendment, it has value now and will continue to add value to soils just as the charcoal added to the Terra Preta soils have done for the last few thousand years. The open pore structure can provide sate haven from famual predators for essential symbiotic microbial communities (Pietkien, Zackrisson et al. (1996). In her 20 research she investigated microbial communities that would repopolate the ground after a forest fire. In the experiment she prepared four adorbents, pumice (Purn), activated carbon (AcTC), charcoal from Empetyum nigrum twigs (EmpCh), and charcoal from humus (HuCh) (pyrolyzed at 450C). A 25 gram microcosm of untreated humus was covered by 25 grams of the above adsorbents and moistened 25 regularly with litter extract that contained 170 mg 1-1 glucose, which was included in the total concerntration of organic C (730 mg1-1).The adsorbents bound organic compounds with different affinities; the adsorbing capacity increased in the ordor Purn microbial biomass in the adsorbents followed the order EmpCh > HuCh > ActC > 30 Purn (V, Fig. I). Activiry, measured as basal respiration and rate of bacterial growth rate, were higher in both EmpCh, HuCh than in ActC or Purn. In her analysis, she observes that microbes attached themselves to the charcoal particles and preferentially degraded the adsorbed substrates as with biological activated carbon beds (De Laat et al. 1985, Kim et al. 1997). She concluded that charcoal 7 WO 2004/037747 PCT/US2003/033553 5 formed by combustion when moistened with substrate-rich litter extract was capable of supporting microbial communities, The importance of soil fertility and for need for thriving symbiotic miciobial communities cannot be understated. While we no not understand their functions, 10 the millious of specieas of fungi, bacteria and other microbiota represent over 15% of all species on the earth. From their roles nitrogen fixing to providing plant defenses, the life below ground represents an ecosystem with thousands to hundreds of thousands of interacting species. (Hanksworth et al. 1992; (Truper 1992). The development of a carbon based fertilizer should have aspects that 15 facilitate soil microbe activity. In the production of charcoal, volatile organic species are evolved during the rise in temperature. From 280C to 450C this exthermic proces can continue in an oxygen starvad environment as is well known to those skoilled in charcoal production. These gases (Runkcl mi Wilke, 1951) as the move through the carbonizing material, are distilled with other 20 molecules forming both shorter and longer chain molecules. Longer chain molecules have higher dew points. These new compounds then condense to form intraparticle condensates. The continued rise in temperature during the exothermic phase repeats this process many times before vapor phase molecules leave the char particle. Under increased pressure and subsequent high daw points, 25 thses compounds will remain as additional char (US 5,551,958). Evidence that the condensates provide a source of nutrients for microbial activity from charcoal pyrolyais were demonstrated by the US Geological Survey (Michel, 1999). At condense. To drive off these remaining molecules require higher temperatures, as 30 is well known to those who make activated carbons, and when charcoal is halted at lower temperatures, these compounds remain. This evidence supports the results from Pitikein that charred wood perform better as a host site for microbial communities due 10 the incomplete combustion and available sources of nutrients. There may also be other factors also present which are currently unknown. 35 8 ' WO 2004/037747 PCT/US2003/033553 5 It is well know to those skilled in the art of pyrolysis that above 425C, that the pipes and reactors remain clear of tar deposits. By removing char from its heated environment at close proximity to this number we can allow a certain amounts of volatile organics to remain in the char while still converting the material into a stable form of carbon, The majority will convert into polynuclear aromatic and 10 heteroaromatic ring systems as structural units. These have been shown to provide charcoals with chemical and microbiological resistance (Haumaier and Zech 1995; Glaser et al.1998), but not total immunity. Limited work has been published on optimizing charcoal production for use as a 15 soil amendment Glaser, Lehmann and Zech's work in Biology and Fertility of Soila, 2002; 35:219-230 present an Excellent review of published material. This work reviews the evidence and past work in studying charcoal production and impact as a soil amendment. The Food and Fertilizer Technology Center for the Asian and Pacific Region instructs in a leaflet for fanners on the use of charcoal 20 that they can experience 10-40% increases and show research results of 138% increases with charcoal plus fertilizer over fertilization alone. The leaflet instructs methods of making rice hull char in an above ground mound charring system. Instructions were limited to charring the material until it was "smoked black" and to not let it turn to ash. 25 The use of charcoal and activated carbon for fertilizers and soil amendments is well known and has been referenced by US 2684295. US 4529434, US 4670039, US 5127187, US 522561, US 5921024, YS 6273927, and US 6302396. Each of these teach that charcoal or activated carbon is a fertilizer component but do not 30 instruct on its manufacture or optimization for this purpose. Other patents give more details. US 3259501 teaches the use of an ammoniated and charred rice hulls for fertilizer and US 2171408 teaches the use of sulfuric acid activated carbons for fertilizer due to high ion exchange capacity. No instruction is given on the manufacture of the charcoal. US 3146087 describes a 35 process for preparing a fertilizer containing water-insoluble nitrogen from wood 9 WO 2004/037747 PCT/US2003/033553 5 utilizing high pressure aid long doration times, however it offers no carbon capture instruction or optimization. BR 409658 instructs on using charcoal with phosphoric acid, potassium nitrate and ammonia but again no instruction of carboa capture. 10 BR 422061 teaches that acid groups created in charcoal by chlorine treatment allow adsorption of nitrogen compounds allowing up to 20% available nitrogen. However, the inventor does not relay that this can be developed by a state within a temperature profile of carbonization. He does offer that a gas treatment of chlorine 15 on a moistened carbonized materials and a treatment on the same by ammonia gas or aqueous ammonia followed by blown air will produce a good ammonia bicarbonate fertilizer hut gives no reference to CO2 or capture mechanism to achieve this product 20 This corresponds to research (Assada etal, 2002) which showed that lower temperture charcoal produced at 500C adsotbed 95% of ammonia versus charcoal produced at 700C and 1000C which bad higher surface areas but only adsorbed 40%. The study noted that acidic functional groups such as carboxyl were formed from Iignin and cellulose at 400-500C. (Matsui, et al. 2000; 25 Nishimya, et al, 1998). It concludes that chsrcoals regardless of source, that form acidic funcitional groups at these temperatures will preferentially adsorb base compounds such as ammonia and that the chemical adsorption plays the primary role over surface area. This research points to a key ingredient in optimizing a charcoal to set as a nutrient carrier; carbonizarion conditions. 30 US 5676727 teaches a method for producing slow-release nitrogenous orgnic fertilizer from biomass, In this process, pyrolysis producto obtained from the pyrdlysis of biomass use a chemical reaction to combine a nitrogen compound containing the -NH and.2 group with the pyrolyais products to form a mixture. 10 WO 2004/037747 PCT/US2003/033553 5 The procses is included for reference but does not mention C02 sequestration nor the ability to utilize the process for fine gas cleanup. US 5587136 instructs on the use of a carbonaceous adsorbent with ammonia in the process of sulfur and nitrogen flue gas removal. Reference is made to it being an 10 active code but no instructions were provided in its manufacture and no reference to carbon dioxide removal. US 5630367, provides instructions on converting tires into activated carbons for use as a fertilizer. It instructs using a combustion process with a temperature of 15 400 to 900 C and preferably 700-800C with air, CO2 and water vapor. While no specifics are-given of yields, the process does detail removal of ash, therefore the temperature of the char is likely to higher than 700 and most of the tire will have been converted to carbon dioxide. The designation of the material as a good carrier for nutrients due to its high cation exchange capacity is a reasonable 20 assusnption on the surface but as was shown by (Tryonl948) cation, exchange should be converted to cation availability becouse the sum of the determind cations in charcoal exceeded the CEC by a factor of about 3. Glaser explains that cations in the ash contained in the charcoal were not bound by electroslatic forces but present as dissolvable sails and, therefore, readily available for plant up-take. 25 This increase in "exchangeable" cations, leads to the determination mat charcoal CEC measure ment is but one component. The mineral ash percentage contained and now concentrated in the charcoal, allow the charcoal to act as a fertilizer itself. Indeed, our microscopic studies of growth in plants in charcoal reveal that root hairs envelope and exetend into char particles, probably working in harmony 30 with symbiotic microbiotic communities to extract these nutrients. It is not explained to what extent tire char particles liberated during combustion have trace minerals, however the advantage of returning trace minerals back to the soil from which they were remove via harvest is an important trait of charcoal based fertilizers. The above patent offers that the material may be used as an adsorbent 11 WO 2004/037747 PCT/US2003/033553 5 in sulfur and nitrogen flue gas removal however there was no methodology offered as to its use or any particular advantage to the material for this purpose. US 5,061,467 teaches dry methods from scrubbing sulfur dioxide. Activated charcoal is mentioned but no mention is made to optimize that for ammonia 10 adsorption or for developing its value as a fertilizer co-product Gypsum is the only co-product mentioned. US 6,405,664 instructs on using ammonia liberated from decomposing organic materials. Fly ash to be mixed with dried organies residues as a soil amendment 15 or additional fuel but the incorporation of dried waste with ammonia is not mentioned. US 5,587,136, teaches the use of ammonia with a carbon adsorbent but does speeify the use for CO2 removal. Furthermore, the temperature ranges selected 20 will not support any substantivs formation cf a carton based fertilizer and concentrations of ammonia added would riot yield conversion percentages needed for this application. The instruction is for choosing a carbon black, which have different physical properties than charcoal and no information is taught on its development or use as a fertilizer. 25 US 6,439,138, teaches that charcoal is shown to capture mercury and heavy oiganica. No reference is made to utilizing char for capture of CO2 and the invention teaches that char is preferably formed at 1200F (648C) to 1500 F (815C). Given the small particle size 10,000 microns to 1,000 microns, the 30 temperature at this size will not optimally produce a material for ammonia adsorption and nor will increase the materials effectiveness as a fertilizer and thus could represent a disposal issue. US 6,224,839, offers extensive refereneo to the role played on the adsorption of 35 NOX by carbon in the presence of alkali and alkaline earth metals. This work is 12 WO 2004/037747 PCT/US2003/033553 5 incorporated here by reference. The invention discloses the value of char as an adsorbent but offers that the adsorption falls off as sites aie filled. No attempt was made to show carbon being replaced as sites were filled, nor to create a value added compound. Instead, the intent was to recycle carbons rather than process them into a fertilizer. 10 In US patent 6,599,118, pyrolysis gasses are added to the combustion gases to remove NOx but the chat is burned and no fertilizer is produced. US 4,915,921 teaches the capability of using a coal based activated carbon with ammonia injection for the removal of sulfur oxide and nitrogen oxide at 100- 15 180C but not carbon dioxide. The carbon was not assumed it would be used as a fertilizer, not was it optimized. US 5,584,905, teaches the use household garbage to convert flue gas emissions into a fertilizer. His effort should be admired as he taught ways to increase the 20 materials value as a fertilizer. His teaches that of ammonia derived from decomposing meats, proteins and fatty acids found in household garbage combining with carbon dioxide to sulfur dioxide to form ammoium fertilizers. While one could envision such a system, the commercial practicality and potential difficulties is gaining environmental permits would prove difficult. He does not 25 teaches the use of char nor the direct use of added ammonia in such a system. In almost all prior inventions, the amounts of fertilizer generated was so small that the focus has been exclusively of the scrubbing performance. However, a conceptual framework of seeking to increase a sequestering co-product's value 30 while still conducting essential emissions removal including cartion dioxide has not been demonstrated. 13 WO 2004/037747 PCT/US2003/033553 5 SUMMARY OF THE INVENTION It is therefore an object of this present invention to provide an effective soil amendment containing a source of nitrogen or may also include one or more of soil nutrients. Additionally, this material will have properties that provide long term benefit to the user by increasing cation exchange, increasing water holding capacity for course soils, decreasing nutrient leaching rates, increasing the soil carbon content and a majority of ita dry weight represents sequestered carbon. 25 Another object is that this material be made during tha capture of a CO2 stream or during the capture process of CO2 with one or more of the naturally occurring elements and compounds, sulfur oxides, nitrous oxides, mercury, lead and/or heavy metals. A further objective is that a charcoal from the pyrolysis, gasification, and/or portial oxidation of biomass and other carbonaceous materials 30 be produced under conditions of this patent and providing for enhanced ability to adsorb ammonia, and decrease nutrient leaching rates. The invention also the object of reducing CO2 emissions cost of producing the fertilizer and includes the option of utilizing the pyiolysis gas to either be used to produce power, or to be converted to hydrogen and then into ammonia thereby enhancing the total carbon 35 sequestered by the system. U.S. Patent No. 6,447,437 Bl provides the path to sequester carbon by scrubbing off gases of power plants and other sources of carbon dioxide with ammonia to produce ammonium bicarbonate or urea. This invention is an improvement in that it takes the production of these carbon- nitrogen compounds and creates them inside the carbon char structure and 40 leverages the total amount of sequestered carbon by a factor of 3 to 8 times. 14 WO 2004/037747 PCT/US2003/033553 5 BRIEF DESCRIPTION OF THE DRAWINGS Eig- 1 abows a method for production of renewable hydrogen and its use in }ammonia production, scrubbing and fertilizer production process in accordance with an exemplary embodiment of the present invention. 10 Fig. 2 illustrates the design of a simple conversion cyclone system where ammonia is utilized for scrubbing a simulated flue gas component producing a sequestering fertilizer in accordance with an exemplary embodiment of the present invention. Fig-3 provides an illustration of a design to remove CO2 emissions in industrial 15 combustion facilities such as a coal-fired power plant by flexible combinations of the synergic processes, the pyrolysis of biomass and or carbonaceous materials and ammonia scrubbing in accordance with an exemplary embodiment of the present invention. Fig. 4 provides an illustration representing the environmental, societal and 20 technical benefits derived from using CO2 emissions with the carbon capture into fertilizer and the production of renewable energy in accordance with an exemplary embodiment of the present invention. DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS 25 The pyrolysis of biomass materials and the steam reforming of the off gases and/or pyrolysis liquids produce significant amounts of hydrogen and a solid char product Hydrogen, after separation, can be converted into ammonia using the industry standard Haber-Bosch process as the two reactions operate at the same temperature range. The ammonia when combined carbon dioxide (CO2) form 30 ammonium bicarbonate (NH4HCO3), with sulfur dioxide or nitrous oxide and a platinum and nickel catalyst will form HNO3 and H2SO4. These which combined with NH3 will form as an intermediate of NH3 HCO3 and (NH2)2CO production process, to form additional fertilizer species, (NH4)NO3 and (NH4)2SO4. The invention described here is the simulaneous production of hydrogen, its 35 conversion into ammonia, a porous char, the combination of ammonia, and the 15 WO 2004/037747 PCT/US2003/033553 5 flue gases of combustion or other high percentage sources of carbon dioxide and the porous char in order to deposition of nitrogen rich compounds in the pote structure of the carbonaceous material. The invention, provides the use of this combined porous adsorbent char, enriched with nitrogen compounds, as a slow release fertilizer/soil amendment with also is a novel inemod for sequestering 10 largo amounts of carton from the atmosphere. Char makes a perfect media for storing significant quintities of compounds. The combination of nitrogen compounds created in and on me carbon can produce a slow release nitrogen fertilizer with many advantages over tradional ammonium nitrate, urea or liquid ammonia. One of these is that it is less reactive reducing the risk of it being used 15 a compound for making explosives. Since both the bicarbonate HCO3 of NH4HCO3 and the elementary carbon (C) of the char materials are nondigestible to soil bacteria, they can be stored in soil and subsoil earth layers as sequestrated carbons for many years. Therefore, a 20 combined NB4HCO3-char product can not only provide nutrients (such as NH4) for plant growth, but also has the potential to fully utilize the capacity of soil and subsoil earth layers to store both inorganic carbon (such as HCO3 ) and organic elementary carbon (C). Urea (NH2)2CO can also be combined with the char materials to form a similar product However, the urea production process 25 generally costs some more energy and has less capacity to solidify CO2 than the CO2-solidifying NH4CO3 production process (U.S. patent No. 6,441,43781). The char malerials are also mixable with other nitrogen fertilizer species such as NH4NO3 and (NH4)SC4, but those mixtures would not have the benefits of providing bicarbonate (HCO3) to soils. Therefore, the combined NH4HCO3-char 30 product is preferred in realizing the -maximal carbon-sequestration potentil in soil and subsoil earth layers. Furthermore, the combined NH4HCO3-char product has synergistic benefits. First, th0e char particles can be used as catalysts (providing more effective 35 nacleation sites) to speed up the formation of solid NH4HCO3 particles in the CO2- 16 WO 2004/037747 PCT/US2003/033553 5 solidifying NH4HCO3 production process, thus enhancing the efficiency of the CO2-solidifymg technology. Second, the char materials are generally alkaline in pH because of the presence of certain mineral oxides in the ash product This pH value of a typical char material is about 9.8. This alkaline material may not be favorable for use in alkaline soils such as those in the western United States while 10 it is very suitable for use in acidic soils such as those in the estern United States. However, use of NH4HCO3 can neutralize the alkali of the char materials. When the char materials are mixed with NH4HCO3 of equal weight, the pH of the product becomes much better (closer to neutral pH 7). As illustrated in Table 1, the pH value of the NH4HCO3-char mixture is 7.89, which is significantly lower 15 (better) than that of the char material (pH 9.85). Therefore, this type of NH4HCO3-char combined fertilizer will be able to be used in alkaline soils, in addition to pH neutral and acidic soils. This type of NH4HCO3-char fertilizer can be produced either by the char particle-enhanced NH4HCO3-solidifying NH4HCO3 production process or by physically mixing NH4HCO3 with char materials. 20 Figure 1 presents photograph of the NH4HCO3-char fertilizer samples that were created by char particle-enhanced NH4-CO2-solidifying NH4HCO3 production process [marked as "treated char"] and by a physical mixing of NH4HCO3 and char [marked as "NH4HCO3-char mixture (50%50%W)"]. Depending on the amount of NH4HCO3 deposited onto the char particles by char particle-enhanced 25 NH3-CO2-solidifying NH4HCO3 production process, the treated char has a pH value of 8.76 in this particular sample. The pH of the product can be further improved by deposition moreNH4HCO3 onto the char particles by the process. When the NH4HCO3-char product is applied into soil, it can generate another 30 synergistic benefit. For example, in the western parts of China and the United States China where the soils contains significantly higher amount of alkaline earth minerals and where the soil pH value is generally above 8, when NH4HCO3 is used alone, its HCO3 can neutralize certain alkaline earth minerals such as [Ca(OH)]+ and/or Ca++ to form stable carbonated mineral products such as CaCO3 35 that can serve as a permanent sequestration of the carbon. As more and more 17 WO 2004/037747 PCT/US2003/033553 5 nitrate, and micro mineral nutrints such as iron and molybdenum to make more- nutrient-complete compound fertilizers. Example 1 We produced 5 different chars from peanut shells, at different temperatures 10 (900°C, 600°C, 500°C, 450°C and 400°C) in a low oxygen environment. In each case, the samples were brought to the target temperature for 1 minute. The samples were taken up to temperature and then allowed to cool. Next the materials were pound and sieved to a particle size less than 30 US mesh and greater than 45 US mesh and prepared 20.0-gram samples. We mixed an aqueous solution of 15 48% NH4NO3 (ammonium nitrate). Each sample was soaked for 5 minutes and then poured through cone filter paper and allowed to air dry for 24 hours. We then poured rinses of 100 ml of tap water (pH8) through the cone filter. The pH of each resulting rinse was measured showing a decreasing pH commensurate with the leaching rates of each material. 20 There was very little difference between the samples except for the one prepared at 400°C. After three or four rinses, the materials, which were carbonized at the higher temperatures, would stabilize at the pH 8 of the rinse material (local tap water). The 400°C char showed very little ehange and it was only after the 9th 25 rinse that it began 10 drop a bit faster but even after 12 rinses it still had not stabilized. 19 WO 2004/037747 PCT/US2003/033553 5 The work by Asada on bamboo charcoal demonstrated similar impacts on ammonia adsorption. Example Two While the process can apply to many configurations, this example uses S relatively 10 simple production technique. In this case, we used a mechanical fluidized bed easily adaptable to any gas stream and injected CO2, and hydrated ammonia. A 250g charge of 30-45 mesh (0.4mm - 0.6mm), 400°C char was fed in at regular intetvals varying from 15-30 minutes. A higher rotor speed increased the fluidization and suspended the particles until they became too heavy from the 15 deposition of NH4HCO3 to be supported by fluidized gas flows. The longer durations produced significanfly larger particles. At 10-15 minutes the particles ranged from l.0mm to 2.0mm and between 20-30 minutes they ranged from 3.0 to 6.00mm. The interior of the particles were then examined under a scanning election microscope. Internal pore structure showed significant formations of 20 structures of NH4HCO3 at 10-15 minutes. The material produced between 20-30 minutes had completely filled internal pores and cavities. 20 WO 2004/037747 PCT/US2003/033553 5 Global Potential This chart shows the number of kg of CO2 per million BTUs of each type fuel. Fossil fuels have a significant carbon cost. Hydrogen used as a fuel with carbon utilization can remove 112kg of CO2 per GJ of energy used. Current energy use is 10 increasing CO2 by 6.1 Gt/yr (IPCC). Renewable hydrogen with carbon utilization and CO2 capture can provide energy with a negative carbon component. To calculate how much negative energy we would need to use at 112kg of CO2 captured and utilized per 1GJ, to equal the world's 6.1 gigaton CO2 annual surplus, we divide 6.1Gt/112kg to yield 54Bj. That is approximately what is 15 reported at the world current annual bioenergy consumption (55EJ-Hall) 40 The large majority of increases in CO2 will come from economically developing countries as their burgeoning entrepreneurial populations industrialize. A sustainable techsnology needs to be able to scale to meet the growng needs of this large segment of the population. Developing an economical size that offers a profitable platform may require certain minirmims and it may be that the lower 45 limit of economical production are larger than typical biamass conversion systems. A 1-2 MW facility could be the lower limit yet there are two factors that 21 WO 2004/037747 PCT/US2003/033553 5 are important to note. The first is that the low relative efficiencies required by both the hydrogen separation and the ammonia production may allow a smaller foot print system to be developed using new technologies. Future research efforts in separations technologies and ammonia catalyst could offer developments that lead to systems for even very small fanning communities. 10 The second point is that the total hydrogen is approximately three times the maximam that can be utilized in one facility, so every third facility could be designed to accept the charcoal that is produced by two standalone energy systems. This special facility could process all of its hydrogen and the carbon 15 from two other locations and use existing industrial ammonia manufacturing techniques to create the carbon-fertlizer. If all hydrogen is converted to fertilizer then there is an opportunity to acquire outside CO2 (34 kg required for each 100 kg biomass processed) and the opportunity to earn revenue from SOx, NOx removal could provide it with another income stream and help its economics. It 20 would also fit closely inio strategies of developing areas that wish to attract and support GHG emitting manufacturing. The energy from a total systems point of view could create a viable pathway to carbon negative energy as detailed in the IIASA focus on Bioenergy Utilization 25 with CO2 Capture and Sequestration (BECS). The effects shown in the prior graph (Figure 16) (i.e. providing 112kg of CO2 removal for each GJ of energy used) could allow major manufacturers to offset their carbon costs. The graph in Figure 17 shows various materials used in automobile manufacturing and the life cycle, analysis of carbon emissions per kilogram. The second bar in stripes 30 represents the weight of biomass using this process, which would be required to offset that carbon cost. The third bar, extending down in the checked pattern, shows the amount of sequestered carbon that would be created if the process were used to produce all the energy required for production and the last bar represents the amount of biomass required to meet the energy needs of producing that 35 amount of the automotive material. In some materials, the amounts needed for 22 WO 2004/037747 PCT/US2003/033553 5 energy production are less that the amounts needed for needed offset. This illustrates that energy is just one aspect of GHG production related to materials manufacturing and that metbods for offenttins CO2 release are essential. 10 The opportunity for economically developing areas with biomass is to utilize their resources to help manufacturers reach carbon-negative status. If the material leaves a factory with a net carbon negative budget then the behavior of consumerism becomes an agent of climate mitigation and supports economies in 15 side stepping fossil fuel pathways. How large could this method be applied and to what areas of the earth could utilized a concerted effort to reclaim eroded land and increase current farmland production are areas for furture research. The positive impact of an increased soil 23 WO 2004/037747 PCT/US2003/033553 5 carbon content ultimately leads to increased food and plant yields, further helping to reduce CO2 buildup. There is very little information on the maximum rates of utilization, though 10,000 kg/ha of char have been used with very positive results and researchers have proposed that as little as 2000 kg/ha could prove beneficial for plant growth. (Glaser,et al. 2002; ICFAC.2002) 10 For a quick test of reasonableness, we saw from above that 1GJ of hydrogen produced and used will represent 112kg of utilized and stored carbon dioxide. Therefore, taking the atmospheric rise of 6.1GT and dividing by 112kg/Gj = 54.5EJ. This number fa11s amazingly along the 55EJ estimate of the corrent 15 amount of biomass. that is used for energy in the world today.(Hall et al. 1983) While the potential reaches many times this for the future utilization of biomass, this snows that there is a chance that we can be proactive in our approach. Technical / Economic Overview and Global Impacts 20 A study of the economics of the OENL process for NH4HCO3 production from fossil fuel scrubbing was conducted by the University of Tennessee ("UT Study") in 2001. There are also ongoing economic evaluations of renewable hydrogen production from the US National Renewable Energy Laboratory. Those studies can provide the outer framework for this preliminary economic estimate. The UT, 25 examined the economics of producing ammonium bicarbonate in the exhaust stream of fossil fuel combustion. It assumed the use of natural gas to produce ammonia and the subsequent conversion to ammonium bicarbonate. Since, this was prior to the use of charcoal inclution, it did not include any economic gains, which could be attributed to chercoal. Some gains benefit the fossil foel user. 30 These include a single system for removal of CO2, SOx and NOx, no required drying of the final product and offsettng income from fertilizer sales. Optimally, fossil fuel users will partner with fertilizer manufacturers to use their existing market penetration. Fertilizer manufacturing firms, which have been relegated to the sale of commodity goods, can reinvent their product offerings to include 35 service-based delivery of soil fertility and management of soil carbon content 24 WO 2004/037747 PCT/US2003/033553 5 Utilizing advances in remote and satellite monitoring technologies and a more in depth local delivery of site specific management techniques, these services will offer a regional advantages which can. withstand compotition that global commodity chemicals production cannot. 10 More gains accure to farthurs as these fertilizers can reated soil carbon content, return trace minerals to degraded lands, increase in cation exchange, water holding capacity, microbial activity and decrease in nutrient leaching which all lead to increases in crop yields. Assumptions of these increases and income derived cannot be made until more detailed yield and cost analysis for the 15 amounts of ECOSS utilized, yields of specific crops on representative sois, type of irrigation, and other factors essential to determine farm income. The closed cycle begins with farmers entering into long terrn contracts to supply energy crops (which can be grown on marginal lands), forestry thinning and other sources of biomass, which will be required by this soil-food-energy-carbon management 20 valuez chain.These contracts will help establish revenue sources to support effective land, forest and crop management strategies. Seeing this form a global perspective, this techique simulates the interdependence we find in among organic species in nature. Each role is 25 essential and rewards are evolved through market mechanisms. This diversity in economic gain offers to help restore the growth opportunities to fanning, forestry and small rural businesses. Instead of a transfer of wealth, this is a grass roots development of income, which has been literally going up in smoke for the last two centuries. The development of opportunity and broad based growth in 30 entrepreneurial activity, farm operations and businesses that support them, will lead to more stable and predictable income for multinationals, medium and small businesses and lead to an increase in the rural tax base. While this is not a cure all, it moves the world to more sustainable growth strategies. 25 WO 2004/037747 PCT/US2003/033553 5 The economic projections of the UT study were based on a market value of the end product at $2.63/lb atom of nitrogen based on 1999 prices of nitrogen fertilizer. Today's prices are significantly higher due to increased natural gas prices. However, with a target of 20% CO2 removal, the study concluded that a 700 MW facility would be optimally sized for the economical production 10 fertilizer and would yield a after tax ROI of $0.33. The investment required to meet this level of CO2 capture was calculated to be $229 million. The same amount of carbon captured with ECOSS, where 88% of the target will be met by the carbon contained in the char would only require a production unit one-fifh the size and possibly smaller. Additionally, the system can be much simpler than what 15 was required to convert 100% of hydrogen produced into ammonia. With this approach, the engineering and construction costs can be significantly reduced. While economics and scale of ammonia production typically favor larger installations, Kyoto reduction targets can be met through smaller facilities where the efficiency is in carbon utilization. 20 The UT study assumed the world's consumption and demand for nitrogen would became the limiting factor in how much carbon could be captured. The total market for nitrogen in 1999 was 80.95 million tons, which then converted at the power plant targeting 20% redactions in CO2, lead to the determination that 337 25 fossil fuel plants of 237 MW each would meet world fertilizer demand. Their calculations showed that this would reduce the global C output from coal combustion by 3.15%. The study also assumed the use of natural gas to make the ammonia. The total stoichiometric calculation for ammonia from natural gas and the conversion of 8Ib-moles of NH3 into NH4HCO3 which captures 5 Ib moles of 30 CO2. With renewable hydrogen to make ammonia, no fossil fuel based CO2 is release into the atmosphere and the following is found, 8NH3+8CO2+8H2O>8NH4CO3. Therefore, renewable hydrogen allows a 1.6 times increase in CO2 captured per lb- 35 mole of NH4HCO3 produced. Utilizing the study above, a switch to renewable 26 WO 2004/037747 PCT/US2003/033553 5 hydrogen would increase carbon capture, 3.15 x 1.6 = 5.04%. However, carbon closure of biomass energy is not zero but has been calculated (Spath&Mann-1997) at 95%. A more accurate number would be 5.04 x 95%= 4.79% reduction in C from worldwide coal combustion if renewable H2 as the source for producing ammonia and all the world's N requirements are met from NH4HCO3 scrubbed 10 from power plant exhaust. As slated before, the total C captured in the combined ECOSS material was 12% from fertilizer and 88% from char. Taking the theoretical number of 4.79% and equating mat to the 12% portion of ECOSS, would mean that the total carbon 15 capture at 1999 N levels would be increased or leveraged 100 / 12 = 8.3 fold or reduce total C from coal combustion by -39.9%. This leveraged total should be seen as a theoretical potential. The factors of increased biomass growth with the addition of charcoal as found by Mann (2002), Hoshi(2002), Glaser(2002), Nishio(1999) and Ogawa(1983) show increase biomass growth from 17% to as 20 280% with non-optimized char. The direct utilization of an optimized char plus slow release nitrogen/nutrients may allow the increase biomass growth targets organic matter, further increasing C capture (especially if no-till management practices are adopted). Therefore, another bracket in our assessment of this 25 process is the increase in non-fossil fuel CO2 capture from biomass growth in addition to the leveraged total. The ability to slow down the release of ammonia in the soil will allow plants to increase their uptake of nitrogen. This will lead to a reduction in NO2 30 atmospheric release. This potent greenhouse gas is equivalent to 310x the impact of CO2. The fertilizer industry releases CO2 during the manufacture of ammonia from methane. 4N2 +3CH4+6H20>3CO2+ 8NH3 The equation illustrates that for each ton of nitrogen produced, 0-32 tons of C are 35 released, and the 80.95 million tons of nitrogen utilized would represent 26 27 WO 2004/037747 PCT/US2003/033553 5 million tuns of C. This is s small a small number in relative tarrna to the amounts released by combustion of coal (2427 million tons- EIA, 2001) The economics of hydrogen from biomass has been addressed in the 2001 report by Spath et al.(2001). Their conclusion was that pyrolytic conversion of biomass 10 offered the best economics due in part to the opportunity for co-product production and reduced capital costs. However, this assessment was based on using bio-oil for reforming and acknowledged uncertainty in pricing for co- products. Their analysis, at a 20% IRR, provided plant gate pricing of hydrogen from $9.79-$11.41/GJ. In the UT study, hydrogen production equipment 15 represented 23% of the total capital equipment costs and utilized a $4/GJ expense for methane. This cost represented -50% of total expenses and -45% of before tax prifits. If we assume that other operational costs remain the same, with the increased cost of natural gas, the inside plant cost of renewable hydrogen would no longer be 2.4-2.8 times the costs from mathane, but is approaching 1.6-1.9 20 times. Since net profits were based on market price of nitrogen, then increases in natural gas prices will change total income in the model as well. For simplicity if we use $7/GJ, them total income would increase 1.75x and expenses related to renewable hydrogen would roughly equal -50% of before tax profits, Iatra plant usage of renewable hydrogen (i.e. no storage or transport expense) becomes 25 significantly more competitive at our current natural gas prices. Another advantage comes from a review of traditional ammonia processing methods and how they compare to the ECOSS process. The UT study| notes that due to unfavorable equilibrium conditions inherent in NH3 conversion, only 20- 30 30% of the hydrogen is converted in a single pass. From the section in this paper on Production Chemistry Calculations, we determined that the ECOSS process could only utilize 31.6% of the hydrogen as we were limited by the total amount of char produced and the target 10% nitrogen Loading. This means that it possible that a single pass NH3 converter could be used and the expense of separating and 35 recycling unconverted hydrogen is eliminated. The 68.4% hydrogen is then 28 WO 2004/037747 PCT/US2003/033553 5 available for sale or use by the power cornpany/fertilizfer partnership. This shows that the ECOSS process thus favors the inefficiencies of ammonia production and reduces costs inherent in trying to achieve high conversion raws of hydrogen With, incresed biomass utilization for energy and increasing demands for food 10 production, the requirements for fertilization will increase. The restoration and return of unicronutrints could allow substantive increases in overall soil amendment applications and the potential needs for nitrogen may not be such a limiting factor as was considered in the UT study. From a global systems view, the combination of topsoil restoration, desert reclamation, and file associated 15 increases in biomass growth, could allow the economics to be driven not by C capture but rather by value creation of increased soil/crop productivity. This concept of biomass energy production with carbon utilization may open the door to millions of tons of CO2 being removed from industrial emissions while 20 utilizing captured C to restore valuable soil carbon content. This process simultaneously produces a zero emissions, fuel that can be used to operate farm machinery and provide electricity for rural users, agricultural irrigation pumps, and rural industrial parks. Future developments from the global research community will produce a range of value added carbon containing co-prodncrs 25 from biomass. With this development and future use of inventions like this, both the produeers of carbon dioxide and agricultural community have the capability to become a significant part of the solution to the global rise in greenhouse gas emissions while building sustainable economic development programs for agricultural areas in the industrialized and economically developing societies. 30 As illustrated in Fig. 1, a stream, of dry chipped, palletized or cut biomass in sizes determined by the type of pryolyzer and biomass utilized 100 or carbonaceous material (renewable is best for carton credit creation) is added to a pyrolysis, partial gasification, or thermolysis reactor 102. These reactors can be fast 35 pyrolysis (and thus require smaller particles, or slow pyrolysis allowing larger 29 WO 2004/037747 PCT/US2003/033553 5 particlee size but having larger dimensions to effect the same throughput. These can be downdraft, updraft, cross draft, fluid bed or rotating kilns. These systems The ability to maintain good temperature control sad control char removal temperatures are important An isert heat source 103 provides a heat source for 10 bringing the reactor and can help assist in maintaining the operating temperature well with the exothemic range for the materil. Since each biomass has differences, there is no set rule, but most well designed pyrolysis units can operate with little external heat after startup and with limited oxygen present. The char removal will functions best with an automated gate or star valve which discharges 15 the char at optimal temperature ranges for the desired material. The higher temperature chars will release nutrients faster than lower temperature chars and according to the use and application of the fertilizer. However the range to insure maximum ammonia uptake will be less than 500C and above 350C. When dealing with any new biomass, adsorption rates should be tested to establish range of pyrolysis temperatures using a small furnace. Those skilled in the art can measure adsorption of ammonia on char using a sampling bag (tedlar tag), with a started concentration of ammonia, char and using an analytical ammonia detector. As raw materials will vary, these tests can insure a baseline performance 25 in scrubbing as well aa in fertilizer performance. The inert heal source can be one of many gas, flue gag, nitrogen, carbon dioxide, but gas should be chosen to be compatible with the hydrogen production system. In the case of hydrogen steam reforming, heat recovered from the reformer 106 can be used and then the 30 hydrogen production. As the char reaches the optimal temperature is it discharged into a nonoxidative chamber or transfer unit 108. The char can be allowed to cool slowly or can be lightly sprayed with water as it is discharged. The char is then ground 111 to 0.5 –3mm. This will also vary according to the char is then Chars made from grasses and lightweight biomass will crush easily to and create a 35 larger percentage of smaller materials. These will agglomerate into bigger 30 WO 2004/037747 PCT/US2003/033553 5 particles later, so they can still be used with suitable baghouses. There is evidence that larger particles work just as effectively as small particles. The reason for this is unknown. The hydrogen production system, 106 while shown as steam reforming followed 10 by CO shift, this system can be any unit that produces hydrogen suitable for continued processing into ammonia. The preferred system for maximum atmospheric carbon reduction is one which uses biomass or renewably derived fuels and derives its energy from a carbon neutral or negative source. Gases 109 containing primarily hydrogen and CO2 are separated using pressure swing 15 adsorption 110 or other industry acceptable methods. The carbon dioxide 114 is greenhouse neutral at this point and can be released or used to replace 115 flue gas if there is no fossil fuel cased carbon dioxide 123 available. When operated in this manner the energy derived has an even higher effective carbon negative accounting. Ammonia production 117 is shown as using the Haber process or 20 other economically and industry accepted methods for ammonia production. At conditions needed to sequester .75 to 1.5 tons per hectare of carbon and provide sufficient charcoal to offer substantive plant response, a 10% nitrogen content is recommended. The resulting balance then points to 60-67% of the hydrogen produced will be available for sale. This lends to a configuration where 3 25 locations feed one which is the capture and fertilizer production center. The others produce hydrogen and or energy and charcoal which is sent then to one location where all of its hydrogen is utilized. The ammonia produced 118 is then saturated with water by bubbling ammonia 30 through water 119. This reaction produces heat and the water levels need to be monitored and automatically maintained. The gas phase hydrated amoionia 120 is then allowed to enter a chamber 121 with the charcoal. This saturation will be suffciently complete in 3-10 seconds, according to particle size. The concenirations added to the char will be equal to 1.1-1.5 mole of NH3 per mole of 31 WO 2004/037747 PCT/US2003/033553 5 C02 in the flue gas sought to capture as NH4HCO3 Char 112 is added at the so as to achieve the desire nitrogen ratio: Charcoal Weight=(l-(TargetNitrogen% * 79 / 14)) * CspturedCO2Kmoles * 79 10 The amount of percentage SOx and NOx will be significantly lower than the number of moles of CO2 sought and at these temperatures, the production of ammonium sulfate and ammonium nitrate will reduce to mandatory emission levels and will become part of the ECOSS matrix increasing its value. 15 The saturate char 122 is then feed into a system, label here as a conversion cyclone, 124 where flue gases (with or without fly ash) 123 (at ambient temperature and pressure) can mix intimately and evenly also where the particles, once having completed the conversion of the adsorbed NH3 to NH4HCO3 the particles are separated from particles which have not completed converted all of 20 their NH3. The gases 125 now scrubbed of emissions and most of the fly ash are sent for final particulate scrubbing. The charcoal fertilizer granules are discharged 126 as they reach the desired density set by the nitrogen percent. Optionally, the optionally coat 132 the granules with the above nutrient, or plaster, or polymers, 25 or sulfur as known to those skilled in the arts, to give the particles longer and 134 more precise 133 discharge rate, or a less expensive but effect soil amendment Fig. 2 illustrates the design of a simple conversion cyclone system to demonstrate 30 the features described. Optimized charcoal 136 is gravity feed into a pipe between two valves 138 that allows the chamber 137 to be closed and a valve permits a gas stream of hydrated ammonia 135 to enter and saturate the material. The bottom valve of the two sealing the chamber is then opened allowing the saturated char to enter the 1.5 meter tall and a 50 cm diameter mechanically power cyclone. The 35 stainless cylinder has a variable speed motor 145 driving a plastic fan/rotor which 32 WO 2004/037747 PCT/US2003/033553 5 keeps the gas and particles held up in suspension. Two thirds of the way down is a discharge cyclone 142 with rotating gale 141 to control gas flows through the cyclone. The metered CO2 rich gas stream 140 enters the cyclone, and in practice would discharge through the bottom where a glass sampling container 146 was located. A second glass sampling container 143 was located under the discharge 10 cyclone. A gas sampling and discharge port 139 was located at die top of the system. Plexiglass view ports 147 allowed the suspended particles to he viewed as they moved down toward the discharge cyclone. Fig. 3 illustrates conceptual design to remove CO2 emissions in industrial 15 combustion facilities such as a coal-fired power plant by flexible combinations of the synergic processes as described in this invention: the pyrolysis of biomass and or carbonaoceous materials and ammonia scrubbing. This CO2-removal technology produced valuable soil amendment fertilizer products such as NH4HCO3-char that can be sold and placed into soil and subsoil terrains through intelligent agricultural 20 practice. Therefore, this invention could serve as a potentially profitable carbon- management technology for the fossil energy industries and contribute significantly to global carbon sequestration. Fig. 4 illustrates the expected benefits from use of the invention mat combines the 25 biomass pyrolysis and NH3-C02-solidifying NH4HCO3 -production processes into a more-powerful technology for carbon management. This invention provides benefits of carbon sequestration and clean-air protection by convening biomass and industrial flue-gas CO2 and other emissions into mainly NH4RCO3-char products. The NH4HCO3-char products can be sold as a fertilizer and be placed 30 into soil and subsoil earth layers as sequestered carbons, where they will also improve soil properties and enhance green-plant photosynthetic fixation of CO2 from the atmosphere thus increasing biomass productivity and economic benefits. The pyrolysis of biomass materials and the steam reforminig of me off gases 35 and/or pyrolyris liquids produces significant amounts of hydrogen and a solid char 33 WO 2004/037747 PCT/US2003/033553 5 product Hydrogen, after separation, can be converted into ammonia using the industry standard Haber-Bosch process as the two reactions operate at the same temperature range. The ammonia when combined carbon dioxide (CO2) form ammonium bicarbonate (NH4HCO3), with snifter dioxide or nitrous oxide and a platinium end nickel catalyat will form HNO3 and H2SO4. These which combined 10 with NH3 will form as an intermediate of NH4 HCO3 and (NH2)2CO production process, to form additional fertilizer species, (NH4)NO3 and (NH4)2SO3. The invention described here is the simultaneous production of hydrogen, its conversion into ammonia, a porous char, the combination of ammonia, and the flue gases of combustion or other high percentage sources of carbon dioxide and 15. the porous char in order to deposition of nitrogen rich compounds in the pore structure of the carbonaceous material. The invention provides the use of this combined porous adsorbent char, entriched with nitrogen compounds, slow release design coating from plaster, polymer and/or sulfer, for a slow release fertilizer/soil amendment with which is a novel method for sequestering large 20 amounts of carbon from the atmosphere. Char makes a perfect media for storing significant quantities of compounds. The combination of nitrogen compounds created in and on the carbon can produce a slow release nitrogen fertilizer with many advantages over traditional ammonium nitrate, urea or liquid ammonia. One of these is, that it is less reactive redusing the risk of it bening used a 25 compound for making exploaivea. Since both the bicarbonate HCO3 of NH4HCO3 and the elementary carbon (C) of the char materials are nondigestible to soil bacteria, they can be stored in soil and subsoil earth layers as sequestrated carbons for many years. Therefore, a 30 combined NH4HCO3 -char product can not only provide nutrients (such as NH4) for plant growth, but also has the potential to fully utilize the capacity of soil and subsoil eaitti layers to store both inorganic carbon (such as HCO3 ) and organic eleinentary carbon (C). Urea (NH2)2CO can also be combined with the char materials to form a similar product. Howevct, the urea production process 35 generally costs some more energy and has less capacity to solidify CO2 than the 34 WO 2004/037747 PCT/US2003/033553 5 CO2-solidifying NH4HCO3 production process (U.S. Patent No. 6,447,437B1). The char materials are also mixable with other nitrogen fertilizer species such as NH4NO3 and (NH4)SO4, bul those mixtures would not have the benefits of providing bicarbonate (HCO3 ) to soils. Therefore, the combined NH4HCO3-char product is preferred in realizing the maximal carbon-sequescation potential in soil 10 and subsoil earth layers (Figs. 1 and 2). Futhermore, the combined NH4HCO3-char product has synergistic benefits. First, the char particles can be used as catalysta (providing more effective nucleantion sites) to speed up fee formation of solid NH4HCO3 particles in the CO2- 15 solidifynig NH4HCO3 production process, thus enhancing the efficiency of the CO2-solidifying technology. Second, the char materials are generally alkaline in pH because of the presence of certain mineral oxides in the ash product. The pH value of a typical char material is about 9.8. This alkaline material may not be favorable for use in alkaline soils such as those in the western United States while 20 it is very suitable for use is acidic soils such as those in the eastern United States. However, use of NH4HCO3 can neutralize the alkaline of the char materials. When the char materials are mixed with NH4HCO3 of equal weight, the pH of the product becomes much better (closer to neutral pH 7). As illustrated in Table 1, the pH value of the NH4HCO3-char mixture is 7.89, which is significantly lower 25 (better) than that of the chat material (pH 9.85). Therefore, this type of NH4HCO3-Char combined fertilizer will be able to be used in alkaline soils, in addition to pH neutral and acidic soils. This type of NH4HCO3-char fertilizer can be produced either by the char particle-enhanced NH3CO2Solidifying NH4HCO3 production, process (Fig. 3) or by physically mixing NH4HCO3 with char 30 materials. Figure 4 presents photograph of the NH4HCO3-char fertilizer samples that were created hy char particle-enhanced NH3-CO2-solidifying NH4HCO3 production process [marked as "treated char'] and by a physical mixing of NH4HCO3 and char [marked as "NH4HCO3-char mixture (50%/50%W)"]. Depending on the amount of NH4HCO3 deposited onto the char particles by char 35 particle-enhanced NH4HCO3-solidifying NH4HCO3 production process, the treated 35 WO 2004/037747 PCT/US2003/033553 5 char has a pH value of 8.75 in this particular sample. The pH of the product can be further improved by deposition more NH4HCO3 onto the char particles by the process. When the NH4HCO3-char product is applied into soil, it can generate yet another 10 synergistic benefit. For example, in the western parts of China, and the United States where the soils contains significantly higher amount of alkaline earth minerals and where the soil pH value is generally above 8, when NH4HCO3 is used alone, its HCO3 can neutralize certain alkaline earth mineralB such as [Ca(QH)]4 and/or Ca++ to form stable carbonated mineraldi products such as CaCO3 15 that can serve as a permanent scquestrarjoa of the carborn As more and more carbonated earth mineral products are formed when NH4HCO3 is used repeatedly as fertilizer for tens of years, some of the soils could gradually become hardeued. This type of "soil hardening' has bee noticed in some of soils in the western part of China where NH4HCO3 has been used as a fertilizer for over 30 years. It is also 20 known that this type of soil "hardening" problem could be overcome by application of organic manure including humus. Char is another ideal organic material that can overcome the "soil hardening" problem because of its soft, porous, and absorbent properties. Therefore, co-use of NH4HCO3 and char materials together can allow continued formation of carbonated mineral products 25 such as CaCO3 and/or MgCO3 to sequester maximal amount of carbons into the soil and subsoil terrains while still maintaining good soil properties for plant growth. Another embodiment of the invention can be to also add other nutrients to the 30 carbon. The material itself contains trace minerals needed for plant growth. Adding phosphorus, calcium and magnesium can augment performance and create a slow release micro nutrient delivery system. Another embodiment of the invention can include the processing of the carbon to 35 produce very large pore structures. The material can be used as an agent to 36 WO 2004/037747 PCT/US2003/033553 5 capture watershed runoff of pesticides, and herbicides. By edding a deposition of various materials (example: gaseous iron oxide), the material can be uaed to capture such compounds as phosphorus from animal feedlots. Another embodiment for the invention is to use standard Industrial processes well 10 known to those skilled in the arts, to use the hydrogen produced, combined with air and other free nitrogen present in the production process to create the ammonia that will be used as the nitrogen source material. Based on market demands, these products can be further combined with other 15 fertilizer species such as potassium, magnesium, ammonium sulfate, ammonium nitrate, and micro mineral nutrients such as iron molybdenum to make more- nutrient-complete compoand fertilizers. To assist an appreciation by those of skill of The art for the scope of exemplary 20 embodiment of the present invention, the Applicants have identified within the body of this technical specification certain publications relevant to the technical field of the present invention. Applicants have used an identifier of the format "Author(s)/Publication year" to provide a readily recognizable identifier for these references. A complete listing of the identified references is provided below in 25 Table 3. Table 3 Refrence 30 Fakoussa RM, Hefrichter M (1999) Biotechnology and microbiology of coal degradation. Appl Microbiol Biotechnol 52:25-40 Slineour EA (1966) Oxidation of graphitic carbon in certain soils. Science 151:991-992 35 37 WO 2004/037747 PCT/US2003/033553 5 Lal, R. Kimble, J.M., Follat, R.S. and Stewart, B.A. 1998a. Soil Processes and the Carbon Cycle. CRC Press LLC, MA.USA. pp 609. Hao. Y. L, Lal, R., Imarralde, R. C, Rittchi, J. C. Owens, L.B.and Hothem, D. L. 2001. Historic assessment of agricultural impacts on soil raid soil organic 10 carbon erosion in an Olno -watershed. Soil Science 166:116-126. Vitousek P.M. 1991. Can planted forests counteract increasing atmospheric carbon dioxide? Journal of Environmental Quality 20:348-354. 15 Hanmaier L, Zech W (1995) Black carbon - possible source of highly aromatic component of soil humic acids. Org Geo-chem 23:191-196 Glaser B, Haumaier L, Guggenberger G, Zech W (1998) Black carbon in soils: the use of benzene carboxylic acids as specific markers. Org Geochem 29:811-819 20 Nishio M, Okarno S 1991 Strimulation of the growth of alfala and infection of roots with indigenous versicular-arbuscular moycorrbizal fimgi by the application of charcoal. Bull. Natl.Grasel. Res. Inst. 45, 61-71. 25 Asada, T.elal, Science of Bamboo Charcoal: Study on Carbonizing Temperature of Bamboo Charcoal and Removal Capability of Harmful Gases, Journal of Health Science 2002, 48(6) 473-479 Maturi, T. et al Preparation and Analysis of Carboinization Products from Sgi, 30 Cryptonra japonica D. Don) Wood. Nippon Kagakukaishi 2000; 1:53-61 (Japanese) Nishunaya, K. el at, Analysis of Chemical Structure of Wood Cfrcoal by X-ray photoelectron spectroscopy 1998, Journal of Wood Science,44, 56-61 38 WO 2004/037747 PCT/US2003/033553 5 Day, D, Activities web report of a 100 hour-production run of hydrogen from biomass in Biakely, GA, USA; 2002 http://ww.eprida.com/hydrol Gavin, D. G., Brubaker, L.B., and Lertzman, K.P. Holocene history of a coastal temperate rain forest based on soil charcoal radiocarbon dates. In press 10 for Ecology: 2003 IPCC "Climate change 2001: the scientific basis". Intergovernmental Panel on climate Change, 2001 (see also at http://www.grida.nolcltmalehpcc tariwz/Index.htnl.) 15 Walsh, Marie et al, Biomass Feedstock Availability hi the United States: 1999 State Level Analysis, 1999 http://bioenergy.ornl.gov/resovrcedata/Index/htnl 20 Y. Yehoab,et al, Hydrogen from Siomoss for Urban Transportation, Proceedings of the 2002 USDOE Hydrogen Program Review; 2002 Day, Danny; Robert Evans, James Lee U.S. Patent Application, 2002 25 Yeherton, F, Tie me of activated carbon to inactivate agricultural chemical spills. North Carolina Cooperative Extension Service, March, 1996, http://ww.hae.rcsu.ed\bac/programs/extention/publication/ag442.htnl Lee, J.W.; Li, g., A Novel Strategy for CO2 Sequestration and Clean Air 30 Protection, Proceedings of First National Conference on Carbon Sequestration, Washington, DC, May 1417, 2001. http://www. netl.doe.gov/publications/proccedings/01/carbon-sey/p12.pdf 39 WO 2004/037747 PCT/US2003/033553 5 Lee, J. W.;Lt, R, Method for Reducing CO2, CO, NOx, and SOx Emissions, 1998 Oak Ridge National Laboratory Invention Disclosure, ERID 0631; 2002 U.S. Patent No. US 6,447.437 BI. Lee, J. W., and R Li. Integration of Caal-Fired Energy Systems with CO2 10 Sequentration though NH4HCO3 Production, Energy Comrversion Management 2003: 44:1535-1546. Schleppt P., Bucher-Wallin I, Siegwoif R.. Sourer M., Muller N. Rucher J.B. Simulation of increased nitrogen deposition to a montane forest ecasysten: 15 partitioning of the added N; Water Air Soil Pollution 1999; 116:129-134 Gloser B., Lehmann J., Zech W. Ameliorating physical and chemical properties of highly weathered soils in the tropics with charcoal - a review. Biology and Fertility of Soils 2002; 35:219-230. 20 Wardle, D.A.et al., The charcoal effect in Boreal forest: mechanisms and ecological consequences. Oecologia 1998; Volume 115 Issue 3:419-426 International Cooperation in Agriculture and Forestry, Application of Rice Hull 25 Char, Taiwan, 2002; Leaflet 03-01 http://www. agnet. org/library/article/pa2001004. html Day, D., Activities web report of a 100 hour production run of hydrogen from biomass in Blakely. GA, USA: 1002: http://www.eprida.com/hydro/ 30 Pietikaiaen, Jama, Soil microbes in boreal forest homans after fire (thesis 1999) http://ethesis. helsinki.fuliulkailsatfmaa/mekol/vk/pielikainen/soilmier,html 40 WO 2004/037747 PCT/US2003/033553 5 Runkel, R.O.H and Wilke, K, Chemical composition and properties of wood heated at 140C to 200C in a closed system without free space. Part II Hotz als Roh and Wertstoff 1951:9:260-270 (Ger.) Godsy, E. Michael, Impact of Human Activity on Groundwater Dynamics 10 (Proceedings of a symposium held during the Sixth IAHS Scientific Assembly at Maastricht. The Netherlands, July 2001). IAHS Publication no. 269, 2001, pp. 303-309. Li, E. Hagpman, C. Tsouris, and J. W. Lee, "Removal of carbon dioxide from 15 flue gas by ammonia carbonation in the gas phase," Energy & Fuels 2003: 17: 69-71. Asada, T. el al Science of Bamboo Charcoal: Study of Carbonizing Temperature of Bamboo Charcoal and Removal Capability of Harmful Gases, Journal of 20 Health Science 2002:48(6);413-479. Gour, S Reed, T.B., Thermal Data for Natural and Synthetic Fuels, New York: Morcal Dekker, 1998: 200-244. 25 Czernik, Srefan, (2003) Personal correspondence and emails. National Renewable energy Laboratory, March Oberstisner, et al., Biomass energy, Carbon Removal and Permanent Sequestration-A 'Real Option' for Managing Climate Risk, Report no. IR-02- 30 042, Laxenburg, Austria. International Institute for Applied Systems Analysis, 2002. Glaser B., Lehmonn J., Zech W., Ameliorating physical and chemical properties of highly weathered soils in the tropics with charcoal - a review. Biology and 35 Fertility of Soils 2002; 35; 219-230. 41 WO 2004/037747 PCT/US2003/033553 5 International Cooperation in Agriculture and Forestry, Application of Rice Hull Char, Taiwan, 2002; Leaflet 03-01 http://www.agnet,or/libray/article/pt2001004.html 10 Hall, D.O., F,Rossillo-Catte, R.H. Williams and J. Woods: Biomass for energy: Supply prospects. In: Renewable Energy: Sources for Fuel and Electricity [Johansson, T.B., H. Kelly, A.K.N. Reddy, and R.H Williams (eds.)]. Island Press, Washington, D.C., 1993:103-652 15 Alhon.el al. CO2 Sequestration iron Coal Fired Power Plant Flue Gas. (a pre- patent confidential design project study for co-author Jomes Lee), University of Tennessee, 2000 (see also http://www.eprida.cont/hydro/ecoss/background/CO2seqeconomics.pdf) 20 The Fertilizer Institute. World Fertilizer Use, 2003, http://www.tft.org/Statisacs/worldfertusee.asp Monn, M. Life. Cycle Assesment of Biomass Gasification Combined-Cycle System, National Rentable Energy Laboratory Rsport 1997, United States 25 Mann. C, The Real Dirt an Rainforest Fertility, Science 2002; 297:920-923 Hoshi, T. (web report of growth studies with charcoal ammedments on green tea yields) 2002 http.//www.fb.u-tokai.ac.jp/WWW/hoshi/cha 30 Glaser, et al, Potential of Pyrolyzed Organic Matter in Soil Amelioration, 12th ISCO Conference, Chine, 2002; 3:421 Nishio, M: Microblal Fertilizers in Japan, Bulletin by National Institute of Agro- 35 Environmental Sciences, Japan, 1999 42 WO 2004/037747 PCT/US2003/033553 5 Ogawa. M., Effect of charcoal on the root nodule and VA mycorrhizal formation of soybean Proceedings of the Third Inter-national Mycology Congress. Tokyo, Ja-pan. 1983:578 10 World Carbon Dioxide Emissions from the Consumption of Coal, 1992-2002 http://www. eta. doe.gov/emeu/lea/tabtek4.html Mosier, et.al, Closing the Global N2O budget: Nitrous Oxide Emissions through the Agricultural Nitrogen Cycle, Nutrient Cycling and in Agro Ecosystems 1998, 15 52.223-245 Kaiser el al. Nitrous Oxide Release from Arable Soil: Importance of N Fertilization, Crops and Temporal Variation; Soil Biological Biochemistry 1998, Germany;30, no 12:1553-1563 Spath, et al. Update of'Hydrogen from Biomass -Determination of the Delivered Cost of Hydrogen, National Renewable Energy Laboratory, Milestone Report for the US. Department of Energy's Hydrogen Program 2001. United States 25 Zackrisson, O. 1977. Influence of forest fires on the North Swedish boreal forest. Oikos 29:22-32. De Loat, J., Bouanga. F. &Dore,M. 1985. Influence of microbiological activity in granular activated carbon filters on the removal of organic compounds. The 30 Scieace of the Total Environment 47:115-120. Kim, D.-J.. Myalara, T. & Naike, T. 1997. Effect of C/N ratio an the bioregeneration of biological activated carbon. Water Science and Technology 36:239-249. 35 References 43 WO 2004/037747 PCT/US2003/033553 5 Fakoussa RM, Hofrichler M (1999) Biotechnology and microbiology of coal degradation. Appl Microbiol Biotechnol 52:25-40 Shneour EA (1966) Oxidation of graphitic carbon in certain soils. 10 Science 151:991-992 Lal. R., Kimble, J.M, Fellett. R.F. and Stewort, B.A. 1998a. Soil Processes and the Carbon Cycle. CSC Press LLC, MA USA.pp 609. 15 Hao, Y.L., Lal, R., Izaurralde, R. C, Ritchel, J. C, Owens. L. B. and Hothem, D. L. 2001. Historic assessment of agricultural impacts on soil and soil organic carbon erosion in an Ohlo watershed. Soil Science 166:116-126. Vitousek P.M. 1991. Can planted forests counteract increasing atmospheric 20 carbon dioxide? Journal of Environmental Quality 20: 348-354. Haumater L, Zech W (1995) Black carbon -possible source of highly aromatic components of soil humic acids. Org Geo-chem 23:191-196 25 Glaser B,Haumaier L,Guggenberger G, Zed, W(1998) Black carbon in soils: the use of benzencearbocylic acids as specific markers. Org Geochem 29:811-819 Nishio M, Okano S 1992 Stimulation of the growth of alfalfa and infection of roots with indigenous vesictdar-arbuscular mycorrhizal fungi by the application of 30 charcoal. Bull, Nall. Grassl. Res. Inst. 45, 61-71. Asada, T. et al, Science of Bamboo Charcoal: Study on Carbonising Temperature of Bamboo Charcoal and Removal Capability of Harmful Cases, Journal of Health Science 2002, 48(6) 473-479 35 44 WO 2004/037747 PCT/US2003/033553 5 Matsui,T.et al Peparation and Analysis of Carbonization Products from Sgl, Cryplomra japonica D. Don) Wood. Nippon Kagakukaisht 2000; 1:53-61 (Japanese) Niskbnaya, K et al., Analysis of Chemical Structure of Wood Cjrcoal by X-ray 10 photoelectron spectroscopy 1998. Journal of Wood Science,44, 56-61 Day, D., Activities web report of a 100 hour production non of hydrogen from biomass in Blakely.GA, USA; 2002 http://ww.eprida.com/hydro/ Gavin, D.G., Brubaker, L.B., and Lertzman. K.P. Holocene fire history of a 15 coastal temperate rain forest based on soil charcoal radiocarbon dates. In press for Ecology: 2003 IPCC, "Climate change 2001: the scientific basis", Intergovernmental Panel on Climate Change. 2001 (see also at 20 http://www,grida.no/climate/ipcc_tar/wgl/index.htm.) Walsh. Marie et al., Biomass Feedstock Availability in the United States: 1999 Stale Level Analysis,1999 http://bioenergy.ornl.gov/resourcedata/index.html 25 Y. Yeboah,el at., Hydrogen from Biomoss for Urban Transportation, Proceedings of the 2002 US DOE Hydrogen Program Review; 2002 Day, Danny; Robert Evans, James Lee U.S. Patent Application, 2002 30 Yelverton, F. The use of activated carbon to inactivate agricultural chemical spills. North Carolina Cooperative Extension Service, March. 1996, http://www. bae.ncsu. edu/bae/propgrams/extension!publication/wgwm/ag442.html 45 WO 2004/037747 PCT/US2003/033553 5 Lee, J. W.; Li, R. A Novel Strategy for C02 Sequestration and Clean Air Protection, Proceedings of First National Conference an Carbon Sequestration, Washington, DC. May 1417, 2001. http://www.netl.doe,gov/publications/proceedings/01/carban seq/pl2.pdf 10 Lee, J. W.; Li. S, Method for Reducing CO2, CO, NOx, and SOx Emissions, 1998 Oak Ridge National Laboratory Invention Disclosure, FRID 0631; 2002 U.S. Patent No. US 6,447.437 B1. Lee, J. W,. and R. Li. Integration of Coal-Fired Energy Systems with CO2 15 Sequestration through NH4HCO3 Production, Energy Conversion Management 2003; 44:1535-1546. Schleppi P., Bucher-Wallhi I, Stegwatf R., Sourer M., Muller N. & Bucher J.R, Simulation of increased nitrogen deposition to a montane forest ecosystem: 20 partitioning of the added N; Water Air Soil Pollution 1999; 116: 129-134 Glaser-B, Lehmann J., Zech W. Ameliorating physical and chemical properties of highly weathered soils in the tropics with charcoal —a review. Biology and Fertility of Soils 2002; 35:219-230. 25 Wardle, D. A. et al., The charcoal effect in Boreal forest: mechanisms and ecological consequences. Oecologia 1998; Volume 115 Issue 3: 419-426 International Cooperation in Agriculture and Forestry. Application of Rice Hull 30 Char, Taiwan, 2002; Leaflet 03-01 http://www.agnet.org/library/article/pt2001 004. html Day, D., Activities web report of a 100 hour production run of hydrogen from biomass in Blakely, GA, USA; 2002: http://www.eprlda.can/hydrol 35 46 WO 2004/037747 PCT/US2003/033553 5 Pietkalaen, Jama, Soil microbes in boreal forest humus after fire (thesis 1999) http://ethesis.helsinki.fi/fulkainisul/mekol/mekol/vk/pietiltain/soilmier.html Runkel, R.O.H and Wilke, K, Chemical composition and properties of wood heated at 140C to 200C in a closed system without free space. Part II Holz als 10 Roh and Werkstoff 1951; 9:260-270 (Ger.) Godsy, E. Michael, Impact of Human Activity on Groundwater Dynamics (Proceedings of a symposium held during the Sixth IAHS Scientific Assembly at Maastricht. The Netherlands, July 2001). IAHS Publication no. 269, 2001, pp. 15 303-309. Li, E. Hagaman, C. Tsouris, and J. W. Lee, "Removal of carbon dioxide from flue gas by ammonia carbornation in the gas phase," Energy & Fuels 2003;17: 69-74. 20 Asada, T. et al, Science of Bamboo Charcoal: Study of Carbonizing Temperature of Bamboo Charcoal and Removal Capability of Harmful Gases, Journal of Health Science 2002; 48(6):473-479 25 Gour, S Rsed, T.B., Thermal Data for Natural and Synithetic Fuels. New York; Marcel Dekker, 1998:200-244 Czernik, Stefan, (2003) Personal correspondence and emails, National Renewable Energy Laboratory. March 30 Oberstiener, et al., Biomass Energy, Carbon Removal and Permanent Sequestration - A Real Option far Managing Climate Risk, Report no. IR-02- 042, laxenhurg, Austria International Institute for Applied Systems Analysis, 2002. 35 47 WO 2004/037747 PCT/US2003/033553 5 Glaser B., Lehman J., Zech W., Ameliorating physical and chemical properties of highly -weathered soils in the tropics wtlh charcoal-a review. Biology and Fertility of Soils 2002:35; 219-230. International Cooperation in Agriculture and Forestry, Applicatian of Rice Hull 10 har, Tatwan, 2002; Leaflet 03-01 ttp://www.agnet.org/library/article/pt2001004.html all, D.O., F. Rossillo-Catte, R.H. Williams and J. Woods,: Biomass for energy: upply prospects. In: Renewable Energy; Sources for Fuel and Electricity 15 Johansson, T.B., H. Kelly, A.K.M. Reddy, and R.H, williams (eds.)]. Island Press, ashington, D.C, 1993:593-652 thon, et al., CO2 Sequestration from Coal Fired Power Plent Flue Gas, (a pre- atent confidential design project study for co-author James Lee), University of 20 ennessee, 2000 (see also ttp://www. eprida. cam/hydro/ecoss/backgroundCO2seqeconomics.pdf he Fertilizer Institute, World Fertilizer Use, 2003, ttp://www. tfi.Org/Statistic/woridfertuse. asp 25 onn, M., Life. Cycle Assessment of a Biomoss Gastification Combined-Cycle ystem, National Renewable Energy Laboratory Report 1997, United States Mann, C, The Real Dirt on Rainforest Fertility, Science 2002; 297.920-923 30 Hoshis, T. (web report of growth studies with charcoal amendments on green tea yields) 2002 http://www/fb.u-tokai.ae.jp/WWW/hoshis/cha Gloser, et.al. Potential of Pyrolyzed Organic Matter in Soil Amelioration, 12th 35 ISCO Conference, China, 2002; 3:421 48 International Appln. No. PCT/US2003/033553 Claims: 1. A process for me preparation of a solid carbon charcoal residue comprising pyrolysing a biomass or other carbonaceous material at a temperature between 350°C to 500°C to produce a pyrolytic gas comprising volatile organic compounds and a solid carbon charcoal residue; and contacting all or a portion of the solid carbon charcoal residue, ammonia, and water with an off-gas stream of a combustion or other process, wherein the gas stream comprises carbon dioxide, sulfur dioxide or nitross oxide, to reduce the discharge of carbon dioxide, sulfur dioxide or nitrious oxide into the atmosphere. 2. A process for the preparation of a solid carbon charcoal residue comprising: pyrolyzing a biomass or other carbonaceous material at a temperature range of between 350°C to 500°C for no more than 2 minutes to maximize the formation of surface acid groups and preferential adsorption of a base that is optionally ammonia. 3. The process as in Claim 1 where the temperature of the solid carbon charcoal residue exceeds 500°C and where the temperature remains above 600°C for greater than 10 minutes to minimize the production of surface acids groups. 4. The process as in Claims 1, 2 or 3 wherein the residue is further processed under various conditions, including but not limited to pressure, mechanical actions, heat, steam, oxygen, acid, carbon dioxide, addition of fertilizer components, which are optionally potassium, magnesium, ammonium sulfate, ammonium nitrate, or micro mineral nutrients including iron molybdenum minerals, to optimize the residue for specific applications as an adsorbent and carrier of other materials. 5. The process as in Claim 1, wherein the gas is further processed to extract a purified hydrogen stream, using ceramic membranes, steam reforming or catalytic reforming. 51 AMENDED UNDER PCT ARTICLE 34 REPLACEMENT SHEET International Appln.No.PCT/US2003/033553 6. The process as in Claim 5, further comprising separating unpurified hydrogen from carbon dioxide, nitrogen or other parasitic gases. 7. The process in avoidance with Claims 1,5 or 6, futher comprising combining the hydrogen stream with nitrogen to produce ammonia or ammonium nitrate or other nitrogen compounds. 8. The process in accordance with Claims 1,2,3 or 4, wherein all or a portion of the solid carbon charcoal residue, ammonia, and water are injected or brought into intirnate cabon charcoal with an off-gass stream of a combustion or other process where such gas stream has a concentration of sulfur dioxide or nitrous oxide to reduce the discharge of these materials into the atmosphere. 9. A process for the preparation of a solid carbon charcoal residue comprising: pyrolyzing a biomass or other carbonaceous material at a temperature between 350°C to 500°C to produce a pyrorytic gas comprising volatile organic compounds and a solid carbon charcoal residue; and contacting all or a portion of the solid carbon charcoal residue, ammonia, and water with carbon dioxide. 10. The process in accordance with Claim 1 or 8, where the charcoal residue and ammonia, water and off gases we held in intimate contact for at least 5 seconds. 11. The process as in Claim 1, 8, 9 or 10 wherein a chemical reaction occurs to allow ammonium bicarbonate (NH4HCO3) to be formed in the charcoal pores and onto its surface to produce NH4HCO3- charcoal fertilizers. 52 AMENDED UNDER PCT ARTICLE 34 REPLACEMENT SHEET International Appln. No. PCT/US2003/O33553 12. The process as in Claim 1 or 8 wherein a chemical reaction further occurs 10 allow the formation of ammonium salts of nitrogen oxides and sulfur dioxide to be formed in contact with NH4HCO3-charcoal fertilizers. 13. A solid carbon charcoal residue comprising a slow release sequestering soil amendment fertilizer combined with materials used by plant growth deposited inside the internal pore structures of the carbon residue in the form of a solid powder and or granular material suitable for large scale agricultural applications. 14. A process in accordance with Claims 1,2,3,4, 5, 6, 7, 8, 9,10,11, or 12 where compounds beneficial for plant growth are adsorbed onto the internal pore structure of the carbon charcoal residue to form a material which provides a slow release of the compounds. 15. A process in accordance -with Claim 14, wherein a coating is used to control the rate of release of the compounds, and wherein the coating is optionally selected from the group consisting of gypsum, plaster, sulfur, or polymers which can dissolve or create a permeable layer when placed in the soil. 16. The use of a material made by the process of Claims 1 through 11 or 14-15 as a soil amendment and fertilizer. 17. A solid carbon residue produced by a process of claims 1-11 or 14-15. 53 AMENDED UNDER PCT ARTICLE 34 REPLACEMENT SHEET This invention relates a series of steps to provide an economical production of a carbon based fertilizer and soil amendment made during the capture of greenhouse gases from the combustion of fossil and nan fossil fuels. The invention uses biomass and other carbonaceous sources through pyrolytic conversion to gases and charcoal to allow for the further production of co-products, such as hydrogen and ammonia. The invention also relates to the combination of hydrated ammonia, combustion flue gas exhaust, and charcoal, provide for the conversion of the charcoal into a valued added soil amendment to return essential trace minerals and plant nutrients to the soil. The ability to produce a large volume carbon co- product while removing mandated emissions and producing renewable based hydrogen provides an economic gain to a large number small and large businesses and increase the chance of achieving significant reductions in greenhouse gas emissions. |
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| Patent Number | 216845 | |||||||||
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| Indian Patent Application Number | 00883/KOLNP/2005 | |||||||||
| PG Journal Number | 12/2008 | |||||||||
| Publication Date | 21-Mar-2008 | |||||||||
| Grant Date | 19-Mar-2008 | |||||||||
| Date of Filing | 13-May-2005 | |||||||||
| Name of Patentee | DAY DANNY MARSHAL | |||||||||
| Applicant Address | 4523 RUNNEMEDE ROAD, ATLANTA, GEORGIA 30327, U.S.A | |||||||||
Inventors:
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| PCT International Classification Number | C05D | |||||||||
| PCT International Application Number | PCT/US2003/033553 | |||||||||
| PCT International Filing date | 2003-10-22 | |||||||||
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