Title of Invention

A CONTROL DEVICE AND METHOD FOR A FOUR-STROKE ENGINE.

Abstract TITLE: A CONTROL DEVICE AND METHOD FOR A FOUR-STROKE ENGINE. A control for a four-stroke engine having an intake valve between a combustion chamber and an intake port and having at least one intake control valve for one intake port of the combustion chamber, the control device comprising a pump for pressurizing a fuel in a fuel tank, a regulator opened to an atmospheric pressure for regulating an upper limit value for the fuel pressurized by the pump, a fuel injection device for injecting the fuel regulated an upper limit value thereof by the regulator into the intake port, intake pressure detecting means for detecting an intake pressure betweent he intake control valve and the combustion chamber, at least one of a atmospheric pressure detecting means for detecting an atmospheric pressure and a pump delivery pressure detecting means for detecting the pressure of the fuel pressurized by the pump, and a fuel injection control means for controlling the fuel injection device based on at least one of an atmospheric pressure detected by the atmospheric pressure detecting means and a fuel pressure detected by the pump delivery pressure detecting means and an intake pressure detected by the intake pressure detecting means. The intake pressure detecting means is configured to detect an intake pressure a plurality of times during completion of the intake stroke, compression stroke, expansion stroke and exhaust stroke respectively by the four-stroke engine and in that the fuel injection means being enabled to calculate a fuel injection time based on at least one of a plurality of intake pressure values detected by the intake pressure detecting meaqns so as to inject the fuel with an injection initiating timing according to the fuel injection time so calculated.
Full Text A CONTROL DEVICE FOR A FOUR STROKE ENGINE AND
CONTROL METHOD THEREOF
Technical Field
This invention relates to an engine control device for
controlling an engine and, more particularly to an engine control
device suitable for controlling an engine provided with a fuel
injection device for injecting fuel.
Background Art
With the widespread of fuel injection devices called
injector in recent years, control of fuel injection timing and
fuel injection amount, namely, the air-fuel ratio has become easy,
which makes it possible to improve engine output and fuel
consumption and to clean exhaust gas. As to the fuel injection
timing, it is common that a phase state of a camshaft, a state of
an intake valve, to be exact, is detected, and, based on the
detected result, fuel is injected. However, a cam sensor for
detecting the phase state of the camshaft, which is expensive and
increases the size of a cylinder head, is difficult to employ in
motorcycles or the like, in particular. To solve this problem,
an engine control device adapted to detect a phase state of a
crankshaft and an intake pipe pressure and, based on those, to
detect a stroke state of a cylinder is proposed in JP-A-H10-
227252. With this prior art, it is possible to detect a stroke
state of a cylinder without detecting a phase of a camshaft, so
that it is possible to control fuel injection timing based on the
stroke state.
To inject fuel from a fuel injection device as mentioned
above, the fuel in the fuel tank must be pressurized by a fuel
pump before supplied to the fuel injection device. As is well
known, since the pressure of the fuel pressurized by the pump
fluctuates, a pressure control valve called regulator is used to
provide an upper limit on the fuel pressure. In the case of a
motorcycle, the regulator is generally provided in the close
vicinity of the fuel injection device and is usually so
constituted that a prescribed regulator control pressure usually
set by a spring or the like is added to the fuel on top of a
pressure of an atmosphere into which the fuel is injected by the
fuel injection device, for example, a pressure in an intake pipe,
as a back pressure. Thus, the fuel injection pressure, which is
a difference between the pressure of the fuel supplied to the
fuel injection device and the pressure of the atmosphere into
which the fuel is injected, is always equivalent to the regulator
control pressure of the regulator.
However, when the regulator is provided in the close
vicinity of the fuel injection device, a return line for
returning surplus fuel from the regulator to the fuel tank must
be provided for each fuel injection device. Also, in most cases,
the regulator is manufactured by the same manufacturer of the
pump but, when the pump and the regulator are disposed separately,
they are supplied separately. This increased the number of parts
and makes cost reduction by making parts into assemblies
impossible. Then, it can be thought to place the regulator in
the vicinity of the pump by, for example, making the pump and the
regulator into an assembly. This constitution not only makes the
return line unnecessary but also makes it possible to reduce the
number of parts and the costs.
However, in the event that the regulator is disposed on the
pump side as has been described above, since the back pressure of
the regulator is constituted by the atmospheric pressure, where
the atmospheric pressure changes as the altitude changes, the
fuel pressure also changes. There has been proposed a fuel
injection control method which is described, for example, in JP-
A-S61-178526 as a method for compensating for a change in fuel
pressure caused when the atmospheric pressure fluctuates. In
this fuel injection control method, an atmospheric pressure is
detected by an atmospheric pressure sensor, whereby the fuel
injection amount is corrected based, for example, on a ratio
between a reference atmospheric pressure and an atmospheric
pressure so detected. According to this method, while the fuel
injection amount can be compensated irrespective of the
fluctuation of atmospheric pressure, the atmospheric pressure
sensor is needed, and the number of components is increased by
the additional of such a component, this leading to an increase
in production costs.
When the regulator is placed in the vicinity of the pump,
the back pressure of the regulator must be ambient pressure, so
that the pressure of the fuel supplied to the fuel injection
device is generally constant (When the ambient pressure changes
with altitude, for example, the fuel pressure is also changed.).
On the other hand, when no surge tank is provide in the intake
pipe as in the case of motorcycles, the pressure in the intake
pipe into which the fuel is injected, namely the pressure of the
atmosphere into which the fuel is injected is changeable. This
means that the injection fuel pressure, which is the difference
between the pressure of the fuel supplied to the fuel injection
device and the pressure of the atmosphere into which the fuel is
injected, is unstable. When the injection fuel pressure is
unstable, the amount of fuel injected from the injection device
per a unit time becomes unstable. This makes it impossible to
obtain a fuel injection amount to attain a desired air-fuel ratio
only by controlling the fuel injection time.
As a device for correcting the fuel injection amount based
on an injection fuel pressure, there is an engine control device
disclosed in JA-A-H08-32 6581. The engine control device detects
an injection fuel pressure, integrates it over a given period of
time to obtain the area thereof, compares the area with reference
area values, and corrects the fuel injection amount based on the
comparison result. In this engine control device, however, the
infection fuel pressure must be integrated, so that the operation
load is unavoidably large. Also, since the reference values with
which the integral value of the injection fuel pressure is
compared must be organized into a map for every operation state
of the engine and stored, a memory with a large capacity is
needed. Naturally, the operation load in withdrawing the maps
and making the comparison is large.
The invention was made with a view to resolving the
problems and an object thereof is to provide a control device for
a four-stroke engine which can accurately control the fuel
injection amount and time at a transitional time while reducing
an operational load related to the control of fuel injection and
which can attempt to reduce the number of components and
production costs.
Disclosure of the Invention
According to a first aspect of the Invention, there is
proposed a control device for a four-stroke engine having an
intake valve between a combustion chamber and an intake port and
having at least one intake control valve for one intake port of
the combustion chamber, the control device comprising a pump for
pressurizing a fuel in a fuel tank, a regulator opened to an
atmospheric pressure for regulating an upper limit value for the
fuel pressurized by the pump, a fuel injection device for
injecting the fuel regulated an upper limit value thereof by the
regulator into the intake port, intake pressure detecting unit
for detecting an intake pressure between the intake control valve
and the combustion chamber, at least either atmospheric pressure
detecting unit for detecting an atmospheric pressure or pump
delivery pressure detecting unit for detecting the pressure of
the fuel pressurized by the pump, and fuel injection control unit
for controlling the fuel injection device based on at least
either of an atmospheric pressure detected by the atmospheric
pressure detecting unit and a fuel pressure detected by the pump
delivery pressure detecting unit and an intake pressure detected
by the intake pressure detecting unit, wherein the intake
pressure detecting unit detects an intake pressure a plurality of
times while the four-stroke engine completes four strokes of
intake stroke, compression stroke, expansion stroke and exhaust
stoke, and the fuel injection control unit calculates a fuel
injection time based on at least one of a plurality of intake
pressure values detected by the intake pressure detecting unit so
as to inject the fuel with an injection initiating timing
according to the fuel injection time so calculated.
According to a second aspect of the invention, there is
proposed a control device for a four-stroke engine as set forth
in the first aspect of the invention, wherein the pump and the
regulator are disposed within the fuel tank.
According to a third aspect of the invention, there is
proposed a control device for a four-stroke engine as set forth
in the first or second aspect of the invention, wherein the
intake pressure detecting unit detects the intake pressure at
least when a fuel injection time calculated by the fuel injection
control unit is over or is about to be over.
According to a fourth aspect of the invention, there is
proposed a control device for a four-stroke engine as set forth
in any of the first to third aspects of the invention, wherein
only the pump delivery pressure detecting unit is provided.
According to a fifth aspect of the invention, there is
proposed a control device for a four-stroke engine as set forth
in any of the first to third aspects of the invention, wherein
only the atmospheric pressure detecting unit is provided.
According to a sixth aspect of the invention, there is
proposed a control device for a four-stroke engine as set forth
in any of the first to third aspects, or the fifth aspect of the
invention, wherein the atmospheric pressure detecting unit
detects an atmospheric pressure from an intake pressure detected
by the intake pressure detecting unit.
According to a seventh aspect of the invention, there is
proposed a control device for a four-stroke engine as set forth
in any of the first to third aspects, or in the fifth or sixth
aspect of the invention, wherein the intake pressure detecting
unit detects at least an intake pressure resulting immediately
before the intake valve opens.
According to an eighth aspect of the invention, there is
proposed a method for controlling a four-stroke engine having an
intake valve between a combustion chamber and an intake port and
having at least one intake control valve for one intake port of
the combustion chamber, the method comprising the steps of
pressurizing a fuel in a fuel tank, regulating by a regulator
opened to an atmospheric pressure an upper limit value for the
fuel pressurized by the pump, injecting the fuel regulated an
upper limit value thereof by the regulator into the intake port,
detecting an intake pressure between the intake control valve and
the combustion chamber, performing at least either the step of
detecting an atmospheric pressure or the step of detecting the
pressure of the fuel so pressurized, and controlling the fuel
injection based on at least either an atmospheric pressure
detected through the step of detecting an atmospheric pressure or
a fuel pressure detected through the step of detecting a fuel
pressure and an intake pressure detected through the step of
detecting an intake pressure, wherein in the step of detecting an
intake pressure, an intake pressure is detected a plurality of
times while the four-stroke engine completes four strokes of
intake stroke, compression stroke, expansion stroke and exhaust
stoke, and in the step of controlling the fuel injection, a fuel
injection time is calculated based on at least one of a plurality
of intake pressure values detected through the step of detecting
an intake pressure so that the fuel is injected with an injection
initiating timing according to the fuel injection time so
calculated.
Brief Description of the Drawings
Fig. 1 is a schematic view illustrating the configuration
of a motorcycle engine and a control device therefor according to
a first embodiment of the invention. Fig. 2 is a block diagram
illustrating an operational process implemented by the engine
control unit shown in Fig. 1. Fig. 3 is an explanatory view
illustrating the detection of a stroke state from the phase of a
crankshaft and an intake pressure. Fig. 4 shows a map stored in
an in-cylinder air mass calculating part for calculating an in-
cylinder air mass. Fig. 5 shows a map stored in a target air-
fuel ratio calculating part for calculating a target air-fuel
ratio. Fig. 6 is an explanatory view illustrating the function
of a transition correction part. Fig. 7 is an explanatory view
illustrating a. correlation between a crank angle or a stroke and
an intake pressure. Fig. 8 is an explanatory view illustrating a
function between an engine load and an intake pressure
immediately before an intake stroke. Fig. 9 is an explanatory
view illustrating a relationship among a fuel pressure, an intake
pressure which is an ambient pressure and an injection fuel
pressure. Fig. 10 is a schematic view illustrating the
configuration a motorcycle engine and a control device therefor
according to a second embodiment of the invention. Fig. 11 is a
block diagram illustrating an operational process implemented by
the engine control unit shown in Fig. 10. Fig. 12 is a schematic
view illustrating the configuration of a motorcycle engine and a
control device therefore according to a third embodiment of the
invention. Fig. 13 is a block diagram illustrating an
operational process implemented by the engine control unit shown
in Fig. 12.
Best mode for Carrying out the Invention
Embodiments of the invention will be described below.
Fig. 1 is a schematic diagram illustrating the
configuration of, for example, a motorcycle engine and a control
device therefor according to a first embodiment of the invention.
The engine 1 is a four-cylinder, four-cycle engine and has a

cylinder body 2, a crankshaft 3, a piston 4, a combustion chamber
5, an intake pipe 6, an intake valve 7, an exhaust pipe 8, an
exhaust valve 9, a spark plug 10, and an ignition coil 11. Note
that the intake pipe 6, which is independent, is connected to
each of four combustion chambers 5, a throttle valve 12 which
functions as an intake control valve which opens and closes
according to the position or opening of the throttle valve 12 is
provided in each intake pipe 6, and an injector 13, which
functions as a fuel injection device, is provided a downstream
side of the throttle valve 12 or a combustion chamber side of the
intake pipe 6. The injector 13 is connected to a filter 18, a
fuel pump 17 and a regulator 16 which are housed in a fuel tank
19. The regulator 16 provides an upper limit on the pressure
applied to the fuel by the fuel pump 17. A regulator housed in
the fuel tank 19 is arranged such that a prescribed regulator
control pressure is applied with the ambient pressure serving as
the back pressure. Thus, when the pump delivery pressure is
lower than the regulator control pressure, the pump delivery
pressure (more accurately, the pump delivery pressure including
ambient pressure as a back pressure) is the pressure of the fuel
supplied to the injector 13. The engine 1 employs an independent
suction system, so that the injector 13 is provided in each
intake pipe 6 of each cylinder.
The operating state of the engine 1 is controlled by an
engine control unit 15. As means for performing control input
into the engine control unit 15, namely means for detecting the
operating state of the engine 1, there are provided a crank angle
sensor 20 for detecting the rotational angle, namely phase, of
the crankshaft 3, a cooling water temperature sensor 21 for
detecting the temperature of the cylinder body 2 or cooling water,

namely the temperature of the engine body, an exhaust air-fuel
ratio sensor 22 for detecting the air-fuel ratio in the exhaust
pipe 8, a fuel pressure sensor 23 for detecting the fuel delivery
pressure of the fuel pump 17 as the pressure of the fuel supplied
to the injector 13, an intake pipe pressure sensor 24 for
detecting the pressure of intake air in the intake pipe 6, and an
intake air temperature sensor 25 for detecting the temperature in
the intake pipe 6, namely the temperature of intake air. The
engine control unit 15 receives detecting signals from the
sensors and outputs control signals to the fuel pump 17, the
injector 13 and the ignition coil 11.
The engine control unit 15 is constituted of a
microcomputer (not shown) and so on. Fig. 2 is a block diagram
illustrating an embodiment of the engine control operation
performed by the microcomputer in the engine control unit 15.
The engine control operation is performed by an engine rotational
speed calculating part 26 for calculating the engine rotational
speed based on a crank angle signal, a crank timing detecting
part 27 for detecting crank timing information, namely the stroke
state based on the crank angle signal and an intake pipe pressure
signal, an incylinder air mass calculating part 28 for
calculating the air mass in the cylinder (amount of intake air)
based on the crank timing information detected by the crank
timing detecting part 27 together with an intake air temperature
signal, an cooling water temperature (engine temperature) signal,
the intake pipe pressure signal and the engine rotational speed
calculated by the engine rotational speed calculating part 26, a
target air-fuel ratio calculating part 33 for calculating a
target air- fuel ratio based on the engine rotational speed
calculated in the engine rotational speed calculating part 26 and

the intake pipe pressure signal, a fuel injection amount
calculating part 34 for calculating the amount of fuel to be
injected based on the target air-fuel ratio calculated in the
target air-fuel ratio calculating part 33, the intake pipe
pressure signal and the air mass in the cylinder calculated in
the incylinder air mass calculating part 28, an ambient pressure
calculating part 41 for calculating the ambient pressure based on
the intake pipe pressure signal and the crank timing information
detected by the crank timing detecting part 27, a injection fuel
pressure calculating part 42 for calculating the injection fuel
pressure based on the ambient pressure calculated in the ambient
pressure calculating part 41, the pressure of fuel supplied to
the injector 13 detected by the fuel pressure sensor 23 and the
intake pipe pressure signal, a fuel injection coefficient
calculating part 43 for calculating a fuel injection coefficient
based on the fuel injection pressure calculated in the fuel
injection pressure calculating part 42, a fuel injection time
calculating part 44 for calculating the fuel injection time based
on the amount of fuel to be injected calculated in the fuel
injection amount calculating part 34 and the fuel injection
coefficient calculated in the fuel injection coefficient
calculating part 43, an injection pulse output part 30 for
outputting injection pulses to the injector 13 based on the fuel
injection time calculated in the fuel injection time calculating
part 44 and the crank timing information detected by the crank
timing detecting part 27, an ignition timing calculating part 31
for calculating ignition timing based on the engine rotational
speed calculated in the engine rotational speed calculating part
26 and the target air-fuel ratio set in the target air-fuel ratio
calculating part 33, and an ignition pulse output part 32 for

outputting ignition pulses corresponding to the ignition timing
set in the ignition timing calculating part 31 to the ignition
coil 11 based on the crank timing information detected by the
crank timing information detecting part 27.
The engine rotational speed calculating part 26 calculates
the rotational speed of the crankshaft as an output shaft of the
engine as the engine rotational speed based on the rate of change
of the crank angle signal with time.
The crank timing detecting part 27, which has a
constitution similar to the stroke judging device disclosed in
JA-A-H10-227252, detects the stroke state of each cylinder as
shown in Fig. 3, for example, and outputs it as crank timing
information. Namely, in a four-cycle engine, the crankshaft and
the camshaft are constantly rotated with a prescribed phase
difference, so that when crank pulses are read with respect to
each 30 degrees rotation of the crank shaft as shown in Fig. 3,
the crank pulse "4" represents either an exhaust stroke or a
compression stroke. As is well known, during an exhaust stroke,
the exhaust valve is closed and the intake valve is opened, so
that the intake pipe pressure is high. However, in an initial
stage of a compression stroke, the intake pipe pressure is low
because the intake valve is still open or because of the previous
intake stroke even if the intake valve is closed. Thus, the
crank pulse "4" outputted when the intake pipe pressure is low
indicates that a second cylinder is in a compression stroke, and
when the crank pulse "3" is obtained, the second cylinder is at
the intake bottom dead center. When the stroke state of one of
the cylinders can be detected as above, since there are
prescribed phase differences between the strokes of the cylinders,
the stroke state of the other cylinders can be determined. For

example, the first crank pulse "9" after the crank pulse "3"
indicating that the second cylinder is at its intake bottom dead
center indicates that the first cylinder is at its intake bottom
dead center, the first clank pulse "3" after that indicates that
the third cylinder is at its intake bottom dead center, and the
first clan pulse "9" after that indicates that the fourth
cylinder is at its intake bottom dead center. Then, when the
intervals between the pulses are interpolated with the rotational
speed of the crankshaft, the present stroke state can be detected
in further detail.
The incylinder air mass calculating part 28 has a three-
dimensional map as shown in Fig. 4 for use in calculating the air
mass in the cylinder based on the intake pipe pressure signal and
the engine rotational speed calculated in the engine rotational
speed calculating part 26. The three dimensional map of the
incylinder air mass can be obtained only by measuring air mass in
the cylinder while changing the intake pipe pressure with the
engine rotated at a prescribed rotational speed. The measurement
can be conducted with a relatively simple experiment, so that the
map can be organized with ease. The map could be organized with
an advanced engine simulation system. The incylinder air mass,
which is changed with engine temperature, may be corrected with
the cooling water temperature (engine temperature) signal.
The target air-fuel ratio calculating part 33 has a three-
dimensional map as shown in Fig. 5 for use in calculating the
target air-fuel ratio based on the intake pipe pressure signal
and the engine rotational speed calculated in the engine
rotational speed calculating part 26. The three-dimensional map
can be organized on paper to some extent. In general, the air-
fuel ratio is correlated with torque. When the air-fuel ratio is

low, namely, when the amount of fuel is large and the amount of
air is small, the torque increases but the efficiency decreases.
Whereas, when the air-fuel ratio is high, namely, when the amount
of fuel is small and the amount of air is large, the torque
decreases but the efficiency increases. The state where the air-
fuel ratio is low is called "rich" and the state where the air-
fuel ratio is high is called "lean". The leanest state is one
often referred to as "stoichiometry", where the ideal air-fuel
ratio at which complete combustion of gasoline takes place,
namely, an air-fuel ratio of 14.7 is attained.
The engine rotational speed is one of parameters indicating
running conditions of the engine, and in general, a larger air-
fuel ratio is employed at a higher end of the engine rotational
speed, whereas a smaller air-fuel ratio is employed at a lower
end of the engine rotational speed. This is intended to enhance
the response characteristic of the engine torque at the lower end
of the engine speed and to enhance the response characteristic
of the engine speed at the higher end of the engine speed. In
addition, the intake pressure is one of parameters indicating the
loaded conditions of the engine such as the throttle position or
opening, and in general, a smaller air-fuel ratio is employed
when the engine load becomes heavy, that is, when the throttle
opening is narrow and the intake pressure is high, whereas a
larger air-fuel ratio is employed when the engine load is light,
that is, when the throttle opening is wide and the intake
pressure is low. This is because an emphasis is put on the
torque with the heavy engine load, whereas an emphasis is put on
the efficiency with the light engine load.
As above, the target air-fuel ratio has a physical meaning
easy to understand and thus can be set to some extent in

accordance with required engine output characteristics. It is
needless to say that the air-fuel ratio may be tuned in
accordance with the output characteristics of an actual engine.

The target air-fuel ratio calculating part 33 has a
[transition correction part 29 for detecting transitions, more
specifically, acceleration and deceleration of the engine from
the intake pipe pressure signal and correcting the target air-
fuel ratio. For example, as shown in Fig. 6, the change of the
intake pipe pressure is also a result of an operation of the
throttle, so that an increase of the intake pipe pressure
indicates that the throttle is opened to accelerate the vehicle,
namely, the engine is accelerating. When such an accelerating
state is detected, the target air-fuel ratio is set to the rich
side temporally and then returned to the original target value.
As a method to return the air-fuel ratio to the original value,
there may be employed any existing method, such as a method in
which a weighing coefficient of a weighted mean of the air-fuel
ratio set to the lean side and the original target air-fuel ratio
is gradually changed. When a deceleration state is detected, the
target air-fuel ratio may be set to the lean side than the
original target air-fuel ratio to attain high efficiency.
Note that an intake pressure detected at a predetermined
crank timing substantially before the top dead center in a
compression stroke was used in setting a target air-fuel ratio
using the target air-fuel ratio calculating part 33. In this
embodiment, as will be described later on, when detecting an
atmospheric pressure, an intake pressure is used which is
detected at a predetermined crank timing before the top dead
center in an exhaust stroke, to be specific, immediately before
an intake stroke or immediately before the intake valve opens.

In addition, when detecting an injection fuel pressure, an intake
pressure is used which is detected when the fuel injection time
is over or is about to be over. Consequently, intake pressures
need to be detected at least a plurality of times in the four
strokes of intake, compression, expansion and exhaust strokes.
Thus, by detecting intake pressures a plurality of times, as has
been described previously, an acceleration demand by opening the
throttle valve or a transition can be detected.
The ambient pressure calculating part 41 calculates the
ambient pressure based on the intake pipe pressure signal and the
crank timing information. Fig. 7 is a graph of intake pipe
pressure versus phase of the crankshaft, namely crank timing
information. Each of the curves corresponds to the engine load
at the time when the crank angle is -180°. For example, 45 kPa
is the minimum engine load and 100 kPa is the maximum engine load.
In Fig. 7, an intake stroke is started when tha crank angle is -
360°. Immediately before the intake stroke, namely when the
crank angle is near -360°, the intake pipe pressure is almost
stable and is ambient as described later. In an engine without a
supercharger, when the intake pipe pressure is stable, it is
because the pressure is about ambient. Thus, in this embodiment,
the intake pipe pressure immediately before the intake stroke,
namely, immediately before the intake valve is opened is detected
as the ambient pressure. However, as is clear from Fig. 7, when
the engine load is large, the intake pipe pressure is relatively
unstable. Thus, the ambient pressure is detected using an intake
pipe pressure at the time when the engine load is small. The
intake pipe pressure of 45 kPa at the time when the crank angle
is -180° indicates that the engine is nearly idling. In this
state, the intake pressure is also unstable. Thus, it is

preferred that, the ambient pressure be detected using the intake
pipe pressure at the time when the engine load is small except
when the engine is idling.
Fig. 8 is a graph showing the relation between the intake
pipe pressure immediately before an intake stroke and the engine
load with the engine rotational speed as a parameter, wherein the
intake pipe pressure at the time when the crank angle is -180°,
namely the engine load is plotted in the horizontal axis and the
pressure immediately before an intake stroke is plotted in the
vertical axis. As shown in Fig. 8, even if the engine load is
the same, the intake pipe pressure immediately before an intake
stroke can be different from the ambient pressure depending upon
the engine rotational speed. Thus, to make it exact, the ambient
pressure may be detected using the engine rotational speed as one
of the parameters by, for example, a method in which the ambient
pressure is detected from the intake pipe pressure immediately
before an intake stroke only when the rotational speed has
reached a predetermined value.
The injection fuel pressure calculating part 42 calculates
the injection fuel pressure, which is the difference between the
fuel pressure and the pressure of the atmosphere into which the
fuel is injected, based on the intake pipe pressure, the pump
delivery pressure, and the ambient pressure calculated in the
ambient pressure calculating part 41 and so on. Fig. 9 is a
graph showing the relation among the fuel pressure, the intake
pipe pressure as the atmosphere pressure, and the injection fuel
pressure. In the case where the fuel pump 17 and the regulator
16 is disposed in the vicinity of the fuel tank as in this
embodiment, the pump back pressure and the regulator back
pressure are both ambient (the fuel tank is not completely

airtight). The pump delivery pressure and the regulator control
pressure rise on top of the ambient pressure. When the pump
delivery pressure is smaller than the regulator control pressure,
the pump delivery pressure will be the fuel pressure. When the
pump delivery pressure is the regulator control pressure or
higher, the regulator control pressure will be the fuel pressure.
After the calculation of the injection fuel pressure by the above
comparison, the injection fuel pressure is calculated by
subtracting the intake pipe pressure (the pressure of the
atmosphere into which the fuel is injected) therefrom. In the
case of a motorcycle, especially, since no surge tank is provided
in the intake pipe, the intake pipe pressure varies greatly as
shown in Fig. 9. Thus, in order to control the fuel injection
amount by the fuel injection time as described later, the
injection fuel pressure must be detected accurately. In this
embodiment, the ambient pressure can be detected from the intake
pipe pressure and the injection fuel pressure can be accurately
detected from the pump delivery pressure and the intake pipe
pressure, as mentioned above. Also, since no ambient pressure
sensor is needed, the cost can be reduced for that. Note that as
an intake pressure used when calculating the injection fuel
pressure the intake pressure is used which was detected when the
previous fuel injection time was over or was about to be over
when implementing the operational process. This is because the
amount of fuel injected from the injector 13 is most stable when
the fuel injection time is over or is about to be over in the
operational process due to the delay in response of the injector
13, and as a result, the intake pressure in the time zone becomes
most stable.
Next, the fuel injection coefficient calculating part 43

calculates a fuel injection coefficient for use in calculation of
the fuel injection time based on the injection fuel pressure
calculated in the injection fuel pressure calculating part 42.
The flow velocity V1 of the fuel supplied to the injector 13 can
be regarded as substantially 0, the equation (1) is established
by Bernoulli"s theorem.
P1= p • v22 / 2 + P2 (1)
wherein p is the density of the fuel, P1 is the pressure of the
fuel supplied to the injector 13, namely the fuel pressure, v2 is
the flow velocity of the fuel injected from the injector into the
intake pipe and P2 is the pressure of the atmosphere into which
the fuel in injected, namely the intake pipe pressure.
When the equation is solved for v2, the equation (2) is
obtained:
v2 = (2 (P1 - P2) / p )1/2 (2)
Here, (P1 - P2) in the equation (2) is the injection fuel
pressure calculated in the injection fuel pressure calculating
part 42. Letting P = (P1 - P2) , the fuel mass M injected from the
injector 13 per a unit time can be obtained from the equation
(3) :
M = S • v2 • ? = S • (2? " P)1/2 (3)
wherein S is the cross-sectional area of the injection port of
the injector 13.
This indicates that the fuel mass M injected from the
injector 13 per a unit time is in proportion to the square root
of the injection fuel pressure P.
Then, setting a reference injection fuel pressure Po and
letting Qt0 be a. fuel injection coefficient (injection fuel flow
rate characteristic coefficient) which gives a unit mass of fuel
to be injected when the injection fuel pressure is the reference

injection fuel pressure Po, the fuel injection coefficient
(injection fuel flow rate characteristic coefficient) Qt which
gives a unit mass of fuel to be injected when the injection fuel
pressure is P is given by the following equation (4):
Qt = Qto x (Po / P)1/2 (4)
Thus, by multiplying the fuel injection amount by the fuel
injection coefficient (injection fuel flow rate characteristic
coefficient) Qt, the fuel injection time can obtained.
Thus, the fuel injection time calculating part 44
calculates the fuel injection time T by multiplying the fuel
injection amount V calculated in the fuel injection amount
calculating part 34 by the fuel injection coefficient (injection
fuel flow rate characteristic coefficient) Qt. Namely, when
letting the product of the injection fuel flow rate
characteristic coefficient Qto obtained when the injection fuel
pressure is the reference injection fuel pressure Po, the fuel
injection amount V to attain a desired air-fuel ratio, and the
square root Po1/2 of the reference injection fuel pressure be a
preset value, the fuel injection time T calculated through the
arithmetic process performed in the fuel injection time
coefficient calculating part 43 and the fuel injection time
calculating part 44 is a value obtained by dividing the preset
value by the square root of the injection fuel pressure, namely
P1/2.
Then, the injection pulse output part 30 calculates a fuel
injection initiating timing from crank timing information
detected at the crank timing detecting part 27 and outputs to the
injector 13 an injection pulse based on the fuel injection time
calculated at the fuel injection time calculating part 44.
Thus, according to the embodiment of the invention, by

performing the detection of an intake pressure a plurality of
times while the four-stroke engine completes the four strokes of
intake, compression, expansion and exhaust strokes thereof, a
change in intake pressure every time the strokes change can be
detected to thereby detect a transition, thereby making it
possible to have a target air-fuel ratio or to inject fuel
according to the transition so detected. In addition, since an
accurate injection fuel pressure is detected using at least one
of the plurality of intake pressure values detected, to be
specific, an intake pressure at the optimum timing for
calculating a fuel injection time, that is, at the time when the
fuel injection is over or is about to be over in the operational
process so that an accurate fuel injection time can be set using
the accurate injection fuel pressure so detected, fuel can be
injected with an optimum injection initiating timing so as to
improve the combustion efficiency.
In this embodiment, as described above, the regulator 16 is
placed in the vicinity of the fuel tank 19 together with the fuel
pump 17, the difference between the pressure of fuel supplied to
the injector 13 and the pressure of the atmosphere into which the
fuel is injected, namely the intake pipe pressure, is detected as
the injection fuel pressure, and, based on the square root of the
thus detected injection fuel pressure, the fuel injection time
during which the fuel is injected from the injector 13 is
controlled. Thus, since neither integration of the injection
fuel pressure nor a large number of maps are needed, the
operation load can be reduced. Also, it is possible to reduce
the number of parts and the costs by making the fuel pump 17 and
the regulator 16 into an assembly.
In addition, since the product of the fuel injection

coefficient Qto resulting when the reference injection fuel
pressure is Po, the fuel injection amount V required to attain
the desired air-fuel ratio and the square root value Po1/2 of the
reference injection fuel pressure value is set to the preset
value and the fuel injection time T is calculated by dividing the
preset value by the square root value P1/z of the injection fuel
pressure value, the fuel injection time required to attain the
desired air-fuel ratio can be calculated and set easily and
accurately. Additionally, as a result, fuel can be injected with
the optimum, fuel injection timing, whereby the combustion
efficiency can be enhanced.
Additionally, since the injection fuel pressure is
calculated based on the intake pipe pressure as the pressure of
the atmosphere into which the fuel is injected, the ambient
pressure and the fuel pressure, it is possible to detect the
injection fuel pressure accurately and easily. Also, since the
ambient pressure is calculated from the pressure in the intake
pipe of the engine, there is no need to provide an ambient
pressure sensor, making it possible to reduce the number of parts
and the costs. Additionally, since the intake pipe pressure
immediately before the intake valve of the engine is opened is
calculated as the ambient pressure, it is possible to detect the
ambient pressure accurately in real time.
Next, a second embodiment of a control device for a four-
stroke engine according to the invention will be described. The
description will be made by reference to Fig. 10. In this
embodiment, in addition to the configuration of the first
embodiment, an atmospheric pressure sensor 14 is added as an
atmospheric pressure detecting unit. Thus, since, with the
provision of the atmospheric pressure sensor 14 which can detect

directly an atmospheric pressure, there is no need to calculate
an atmospheric pressure from an intake pressure as is done in the
first embodiment, an operational process that will be executed by
the engine control unit 15 becomes what is shown in Fig. 11, in
which the atmospheric pressure calculating part 41 provided in
the first embodiment is removed and an atmospheric pressure
signal detected by the atmospheric pressure sensor 14 is fetched
to the injection fuel pressure calculating part 42. Where
atmospheric pressures can be detected directly, as has been
described above, the operational process of calculating an
atmospheric pressure from an intake pressure can be omitted, and
hence the operation load can be reduced by such an extent.
Next, a third embodiment of a control device for a four-
stroke engine according to the invention will be described. The
description will be made by reference to Fig. 12. In this
embodiment, the pump delivery pressure sensor 23 is removed from
the configuration of the second embodiment. As has been
described previously, unless the lower limit value of the pump
delivery pressure becomes smaller than the regulator control
pressure, the fuel pressure remains equal to the regulator
control pressure.. In this embodiment, a pump having a sufficient
delivery pressure is used for the fuel pump 17 so that the lower
limit value of the pump delivery pressure does not lower below
the regulator control pressure, whereby the fuel pressure is made
to be constant relative to the regulator control pressure,
thereby the pump delivery pressure sensor 23 being allowed to be
removed. In the event that the pump delivery pressure sensor 23
can be omitted as has just been described, the number of
components involved and production costs can be reduced by such
an extent. Note that an operational process that will be

executed by the engine control unit 15 in this embodiment is what
is shown in Fig. 13, in which the fuel injection pressure
calculating part 42 calculates an injection fuel pressure using
the regulator control pressure as the fuel pressure.
Note that while the engine of the type in which fuel is
injected into the intake port has been described in detail in the
respective embodiments above, the control device for a four-
stroke engine according to the invention can be applied to
engines of a type in which fuel is injected into cylinders, or,
so-called engines of a direct injection type.
In addition, while the engine having four cylinders or the
so-called multi-cylinder engine has been described in detail in
the respective embodiments above, the control device for a four-
stroke engine can be applied to a single-cylinder engine.
Additionally, the engine control unit can be replaced by
various types of operational circuits instead of the
microcomputer.
Moreover, while the pressure sensors which can detect
pressures linearly are used to detect the various pressures in
the respective embodiments above, a pressure switch adapted to be
on and off at a predetermined pressure can also be combined to
constitute the pressure detecting unit.
Industrial Applicability
As has been described heretofore, according to the control
device for a four-stroke engine of the first aspect of the
invention, since the fuel injection device is controlled based on
at least either of the atmospheric pressure and the fuel pressure,
and the intake pressure, the injection fuel pressure required to
control the fuel injection amount by the fuel injection time can

be detected accurately and easily. In addition, since intake
pressures are detected a plurality of times while the four-stroke
engine completes its four strokes of intake, compression,
expansion and exhaust strokes, a change in intake pressure
resulting every time the strokes change can be detected so as to
detect a transition, whereby fuel can be injected according to
the transition so detected. Moreover, since a fuel injection
time is calculated based on at least one of the plurality of
intake pressure values so detected, whereby fuel is injected with
an injection initiating timing according to the fuel injection
time so calculated, an accurate fuel injection time can be set
using an intake pressure detected at a timing which is optimum to
calculate the fuel injection time, and as a result, fuel can be
injected with the optimum injection initiating timing so as to
enhance the combustion efficiency.
In addition, according to the control device for a four-
stroke engine of the second aspect of the invention, the pump and
the regulator are disposed within the fuel tank so as to be part
of the fuel tank assembly, whereby the number of components to be
assembled individually and hence production costs can be reduced.
Additionally, according to the control device for a four-
stroke engine of the third aspect of the invention, since an
intake pressure is detected at least when the fuel injection time
so calculated is over or is about to be over, a steady intake
pressure resulting substantially while fuel is being injected can
be detected, whereby the fuel injection pressure can be detected
more accurately and easily.
Furthermore, according to the control device for a four-
stroke engine of the fourth aspect of the invention, since the
provision of only the pump delivery pressure detecting unit is

made possible by adopting the configuration in which an
atmospheric pressure is detected from an intake pressure, the
necessity of the atmospheric pressure can be obviated, and the
number of components involved and production costs can be
attempted to be reduced by such an extent.
Moreover, according to the control device for a four-stroke
engine of the fifth aspect of the invention, since the provision
of only the atmospheric pressure is made possible by adopting the
configuration in which when the lower limit value of the pump
delivery pressure is larger than the control pressure of the
regulator, the fuel pressure is made to constitute the control
pressure of the regulator, the necessity of the pump delivery
pressure sensor is obviated, whereby the number of components
involved and production costs can be attempted to be reduced by
such an extent.
In addition, according to the control device for a four-
stroke engine of the sixth aspect of the invention, since an
atmospheric pressure is detected from the detected intake
pressure, there is no need to provide an atmospheric pressure
sensor separately, whereby the number of components involved and
production costs can be attempted to be reduced by such an extent.
Additionally, according to the control device for a four-
stroke engine of the seventh aspect of the invention, since at
least an intake pressure resulting immediately before the intake
valve opens is detected, atmospheric pressures can be detected in
real time and accurately by calculating the intake pressure
resulting immediately before the intake valve opens as an
atmospheric pressure.
In addition, according to the control method for a four-
stroke engine of the eighth aspect of the invention, since the

fuel injection device is controlled based on at least either of
the atmospheric pressure and the fuel pressure, and the intake
pressure, the injection fuel pressure required to control the
fuel injection amount by the fuel injection time can be detected
accurately and easily. In addition, since intake pressures are
detected a plurality of times while the four-stroke engine
completes its four strokes of intake, compression, expansion and
exhaust strokes, a change in intake pressure resulting every time
the strokes change can be detected so as to detect a transition,
whereby fuel can be injected according to the transition so
detected. Moreover, since a fuel injection time is calculated
based on at least one of the plurality of intake pressure values
so detected, whereby fuel is injected with an injection
initiating timing according to the fuel injection time so
calculated, an accurate fuel injection time can be set using an
intake pressure detected at a timing which is optimum to
calculate the fuel injection time, and as a result, fuel can be
injected with the optimum injection initiating timing so as to
enhance the combustion efficiency.
WE CLAIM:
1. A control device for a four-stroke engine (1) having an
intake valve (7) between a combustion chamber (5) and an intake
port (6) and having at least one intake control valve (12) for
one intake port (6) of the combustion chamber (5), the control
device comprising a pump (17) for pressurizing a fuel in a fuel
tank (19), a regulator (16) opened to an atmospheric pressure for
regulating an upper limit value for the fuel pressurized by the
pump (17), a fuel injection device (13) for injecting the fuel
regulated an upper limit value thereof by the regulator (16)
into the intake port (6), intake pressure detecting means for
detecting an intake pressure between the intake control valve
(12) and the combustion chamber (15), at least one of a
atmospheric pressure detecting means (41) for detecting an
atmospheric pressure and a pump delivery pressure detecting means
(23) for detecting the pressure of the fuel pressurized by the
pump (17), and a fuel injection control means (15) for
controlling the fuel injection device (13) based on at least one
pf an atmospheric pressure detected by the atmospheric pressure
detecting means (24) and a fuel pressure detected by the pump
delivery pressure detecting means (23) and an intake pressure
detected by the intake pressure detecting means (24),
characterized in that the intake pressure detecting means (24)
is configured to detect an intake pressure a plurality of times
during completion of the intake stroke, compression stroke
expansion stroke and exhaust stroke respectively by the four-
stroke engine (1) and in that the fuel injection means (15) being
enabled to calculate a fuel injection time based on at least one
of a plurality of intake pressure values detected by the intake
pressure detecting means (24) so as to inject the fuel with an
injection initiating timing according to the fuel injection time
so calculated.
2. A control device for a four-stroke engine as claimed in
claim 1, wherein the pump (17) and the regulator (16) are
disposed within the fuel tank.
3. A control device for a four-stroke engine as claimed in
claim 1 or 2 wherein the intake pressure detecting means (24)
detects the intake pressure at least when a fuel injection time
calculated by the fuel injection control means (15) is over or is
about to be over.
4. A control device for a four-stroke engine as claimed in
any of claims 1 to 3 wherein only the pump delivery pressure
detecting means (23) is provided.
5. A control device for a four-stroke engine as claimed in
any of claims 1 to 3, wherein only the atmospheric pressure
detecting means (41) is provided.
b. A control device for a four-stroke engine as claimed in
any of claims 1 to 3 or claim 5, wherein the atmospheric
pressure detecting means (41) detects an atmospheric pressure
from an intake pressure detected by the intake pressure detecting
means (24).
7. A control device for a four—stroke engine as claimed in
any of claims 1 to 3 or in claim 5 or 6, wherein the intake
pressure detecting means (24) detects at least an intake pressure
resulting immediately before the intake valve (7) opens.
8. A method for controlling a four-stroke engine having an
intake valve (7) between a combustion chamber (5) and an intake
port (6) and having at least one intake control valve (12) for
one intake port (6) of the combustion chamber in a control device
as claimed in claims 1 to 7 the method comprising the steps of
pressurizing a fuel in a fuel tank (19) regulating by a
regulator (16) opened to an atmospheric pressure an upper limit
value for the fuel pressurized by a pump (17) injecting the fuel
regulated an upper limit value thereof by the regulator (16) into
the intake port (6), detecting an intake pressure between the
intake control valve (12) and the combustion chamber (5),
performing at least one of a step of detecting an atmospheric
pressure and a step of detecting the pressure of the fuel so
pressurized* and controlling the fuel injection based on one of
at least an atmospheric pressure detected through the step of
detecting an atmospheric pressure and a fuel pressure detected
though the step of detecting a fuel pressure and an intake
pressure detected through the step of detecting an intake
pressure, wherein in the step of detecting an intake pressure,
an intake pressure is detected a plurality of times while the
four—stroke engine completes intake stroke, compression stroke,
expansion stroke and exhaust stroke respectively and in the step
of controlling the fuel injection, a fuel injection time is
calculated based on at least one of a plurality of intake
pressure values detected through the step of detecting an intake
pressure so that the fuel is injected with an injection
initiating timing according to the fuel injection time so
regulated.
A control for a four-stroke engine having an intake valve between a combustion chamber and an intake port and having at least one intake control valve for one intake port of the combustion chamber, the control device comprising a pump for pressurizing a fuel in a fuel tank, a regulator opened to an atmospheric pressure for regulating an upper limit value for the fuel pressurized by the pump, a fuel injection device for injecting the fuel regulated an upper limit value thereof by the regulator into the intake port, intake pressure detecting means for detecting an intake pressure betweent he intake control valve and the combustion chamber, at least one of a atmospheric pressure detecting means for detecting an atmospheric pressure and a pump delivery pressure detecting means for detecting the pressure of the fuel pressurized by the pump, and a fuel injection control means for controlling the fuel injection device based on at least one of an atmospheric pressure detected by the atmospheric pressure detecting means and a fuel pressure detected by the pump delivery pressure detecting means and an intake pressure detected by the intake pressure detecting means (24). The intake pressure detecting means is (24)configured to detect an intake pressure a plurality of times during completion of the intake stroke, compression stroke, expansion stroke and exhaust stroke respectively by the four-stroke engine (1) and in that the fuel injection means being enabled to calculate a fuel injection time based on at least one of a plurality of intake pressure values detected by the intake pressure detecting meaqns so as to inject the fuel with an injection initiating timing according to the fuel injection time so calculated.

Documents:

01572-KOLNP-2003-FOR ALTERATION OF ENTRY.pdf

1572-kolnp-2003-granted-abstract.pdf

1572-kolnp-2003-granted-claims.pdf

1572-kolnp-2003-granted-correspondence.pdf

1572-kolnp-2003-granted-description (complete).pdf

1572-kolnp-2003-granted-drawings.pdf

1572-kolnp-2003-granted-form 1.pdf

1572-kolnp-2003-granted-form 18.pdf

1572-kolnp-2003-granted-form 2.pdf

1572-kolnp-2003-granted-form 3.pdf

1572-kolnp-2003-granted-form 5.pdf

1572-kolnp-2003-granted-letter patent.pdf

1572-kolnp-2003-granted-pa.pdf

1572-kolnp-2003-granted-reply to examination report.pdf

1572-kolnp-2003-granted-specification.pdf

1572-kolnp-2003-granted-translated copy of priority document.pdf


Patent Number 218682
Indian Patent Application Number 01572/KOLNP/2003
PG Journal Number 15/2008
Publication Date 11-Apr-2008
Grant Date 09-Apr-2008
Date of Filing 03-Dec-2003
Name of Patentee YAMAHA HATSUDOKI KABUSHIKI KAISHA.
Applicant Address 2500 SHINGAI, IWATA-SHI, SHIZUOKA, 438 8501, JAPAN.
Inventors:
# Inventor's Name Inventor's Address
1 HASEGAWA HIROSHI YAMAHA HATSUDOKI KABUSHIKI KAISHA. 2500 SHINGAI, IWATA-SHI, SHIZUOKA, 438 8501, JAPAN.
2 SAWADA YUICHIRO -DO-
PCT International Classification Number F02D 41/04,41/34
PCT International Application Number PCT/JP02/07122
PCT International Filing date 2002-07-12
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 P 2001-212337 2001-07-12 Japan