Title of Invention

METHOD OF MAKING A TIRE WITH SKIN AND A TIRE ASSEMBLY THEREFOR

Abstract A method of making a tire with a skin covering at least a portion of the outer peripheral surface of the tire comprises the steps of: printing a decorative pattern (16) onto an entire exposed surface of a partially cured skin (1) having crushed reinforcing fiber of a mono-filament aramid fiber material; installing a partially cured base tire and the partially cured skin in a tire mold with the skin engaging and covering at least a portion of an outer surface of the base tire and with at least one of the skin and decorative pattern facing an inner surface of the mold, the decorative pattern being positioned at a predetermined location ; applying heat and pressure to the base tire to press the skin and the base tire against the inner surface of the mold ; maintaining the heat and pressure for a predetermined time to vulcanize and bond together the base tire and the skin, so that the decorative pattern is visible on at least a portion of an external peripheral surface of the tire ; and applying a transparent or a translucent protective coating (20) over the external peripheral surface of the tire.
Full Text Method of making a tire with skin and a tire assembly therefor
[0001] The present invention relates to a method of making a tire with a skin,
and a tire assembly for insertion into a mold.
BACKGROUND OF THE INVENTION
[0002] The present invention relates generally to tire enhancement and, more
particularly, to a tire having an exo-belt cover of skin incorporated into at least a
portion of the peripheral surface thereof.
[0003] U.S. Patent No. 844,820 is directed to a method of forming a tire
constructed from a body portion and a tread portion. The body and tread portions
are formed in a semi-vulcanised state. The body portion is roughened on its outer
surface and coated with a rubber cement. The tread portion is placed over the outer
surface of the body portion and exposed to hot steam to complete vulcanization and
securing of the body portion to the tread portion using the rubber cement.
U.S. Patent No. 4,515,541 is directed to presses or molds for
vulcanizing tires that include continuous annular-sections. The sections include
channels therein that are interconnected through hoses for heating the sections.
The channels are utilized to realize a closed circuit in the mold to tailor the heating of
the tire within the mold.
U.S. Patent No. 5,234,326 is directed to a mold for molding at least
the tread of a tire. The mold is formed of a plurality of small separate pieces that are
combined to form an annular portion. Clearances are maintained to permit the
passage of air from within the mold to prevent the creation of burrs or bubbles on the
finished tire.
But none of these documents disclose the novel features of the
present invention set forth hereinafter.
BRIEF SUMMARY OF THE INVENTION
[0004] Briefly stated, in one embodiment, the present invention provides a
method of making a tire with a skin covering at least a portion of the outer peripheral
surface of the tire, said method comprising the steps of: (a) providing a partially
cured base tire; (b) providing a partially cured skin having a predetermined
percentage by weight of crushed reinforcing fiber comprised of a mono-filament
aramid fiber material ; (c) printing a decorative pattern onto an entire exposed
surface of the partially cured skin ; (d) installing the partially cured base tire and the
partially cured skin in a tire mold with the skin engaging and covering at least a
portion of an outer surface of the base tire and with at least one of the skin and
decorative pattern facing an inner surface of the mold, the decorative pattern being
positioned at a predetermined location ; (e) applying heat and pressure to the base
tire to press the skin and the base tire against the inner surface of the mold ; (f)
maintaining the heat and pressure for a predetermined time period to vulcanize and
bond together the base tire and the skin, thereby forming the tire, the decorative
pattern being visible on at least a portion of an external peripheral surface of the
tire ; and (g) applying one of a transparent and translucent protective coating over
the external peripheral surface of the tire.
[0005] The present invention further provides a tire assembly for insertion
into a tire mold, the tire assembly comprising :
a partially cured base tire formed of a first predetermined rubber composition,
the partially cured base tire having a plurality of spaced tread members ; and
a partially cured skin formed of a second predetermined rubber composition,
the second predetermined rubber composition being substantially the same as the
first predetermined rubber composition, the skin having a predetermined percentage
of reinforcing fiber comprised of a crushed mono-filament aramid fiber material, the
skin also having a predetermined pattern, the partially cured skin being radially larger
than the partially cured base tire and surrounding and engaging at least a portion of
the outer periphery of the partially cured base tire, the partially cured skin
surrounding and engaging an entire tread surface of at least one of the plurality of
spaced tread members, the partially cured base tire and the partially cured skin
being insertable into the tire mold together, the predetermined pattern being visible
on at least a portion of an external peripheral surface of the tire assembly.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE ACCOMPANYING
DRAWINGS
[0006] The following detailed description of preferred embodiments of the
invention will be better understood when read in conjunction with the accompanying
drawings. For the purpose of illustrating the invention there are shown in the
drawings embodiments which are presently preferred. It should be understood,
however, that the invention is not limited to the precise arrangements and
instrumentality shown.
[0007] In these drawings :
[0008] Fig. 1 is a perspective view of a cover or skin for a tire in accordance
with a preferred embodiment of the present invention ;
[0009] Fig. 2 is an enlarged perspective view of a portion of a bicycle tire
showing the skin of Fig. 1 applied thereto ;
[00010] Fig. 3 is a fragmentary top plan view of a skin for a tire in accordance
with a first alternative embodiment of the present invention ;
[00011] Fig. 4 is a fragmentary top plan view of a portion of a partially cured
standard bicycle tire ;
[00012] Fig. 5 is a sectional view of a partially cured bicycle tire illustrating the
initial stage of application of the skin of Fig. 3 ; and
[00013] Fig. 6 is a sectional view of a rim-mounted bicycle tire with the skin
applied thereto.
DETAILED DESCRIPTION OF THE INVENTION
[00014] The present invention relates to a base tire or tire 2 having an exo-belt
skin or skin 1 which is applied to the external surface thereof, as described more fully
herein below. In the present embodiment, a standard or specialty bicycle tire 2 is
shown in Figs. 2, 4 and 5 to illustrate the invention. It should be understood,
however, that the skin 1 could be applied to other types of tires including other types
of bicycle tires, motorcycle tires, automobile tires or any other circumferential type of
tire, if desired. It is the primary intention of the skin 1, to enhance the visual interest
or appeal of the tire 2 and to improve wear and performance, however, other
advantages of having the skin 1 on a tire 2 will hereinafter become apparent.
[00015] As best shown in Figs. 5 and 6, the base (partially
cured) tire or tire 2 (shown in radial cross-section) has a circumferential
ply or base 4 with an outer circumferential surface 6, a pair of spaced
apart annular side walls 8 at the distal ends of the base 6, a pair of rim engaging
annular beads 9 on the distal ends of the side walls 8, and a tread pattern extending along the
outer circumferential surface 6. The tread pattern of the present embodiment includes a plurality
of spaced tread members 10, each of which extend radially outwardly from the outer
circumferential surface 6 of the base 4. The specific tread pattern for a particular tire will vary
depending upon the style and type of tire and some tires may not include a tread pattern at all.
In addition, the number of plies of the tire 2 may vary to include multiple plies such as 3 ply, 4
ply, 5 ply, 6 ply, etc., in some applications. Bicycle tires of the type illustrated by Fig. 5 are
typically formed utilizing a rubber mixture containing about 75% by weight of natural rubber
and about 25% by weight of synthetic rubber. However, the percentages of the natural rubber
and synthetic rubber of the mixture may vary in particular applications. In addition, in the case
of some bicycle tires, reinforcing fibers may be added to the rubber mixture to improve
performance. Typically, when such reinforcing fibers are added to the mixture, the mixture is
referred to as a "3D compound". The reinforcing fibers may comprise any suitable fiber,
preferably monofilament fiber, such as Kevlar®, which may be crushed and mixed into the
rubber mixture. Typically, such 3D compounds include approximately 3% by weight of the
rubber mixture. However, the percentage of reinforcing fibers in the 3D compound may be less
than or greater than 3% for particular applications.
[00016] As shown in Figs. 1-3, 5 and 6, the present invention comprises a skin 1, which is
adapted to be permanently installed upon or applied to at least a portion of the outer periphery of
a base tire 2. In the preferred embodiment, as best shown in Fig. 3, the skin 1 is generally
comprised of an elongated belt or strip which is substantially the same length as the
circumferential dimension of the outer circumferential surface 6 of the tire 2. However, the skin
1 could have a length which is greater than or less than the circumference of the outer
circumferential surface 6 of the tire 2. The length will be determined by the aesthetic and
performance characteristics one wishes to impart to the tire 2 through the use of the skin 1. For
example, the skin 1 of the preferred embodiment, shown in Fig. 3, wherein the skin 1 is a belt or
strip, enhances aesthetic and visual as well as the performance characteristics of the tire 2 around
the entire circumference of the tire 2. In an alternative embodiment, best shown in Fig. 1, the
skin 1 is a continuous loop which enhances both the aesthetic and performance characteristics of
the entire tire 2. It is also contemplated that the skin 1 may be for covering only a segment of
the tire 2 to achieve desired characteristics for the tire 2.
[00017] The skin 1 of the preferred embodiment preferably has a width that encompasses the
entire width of the tread pattern and each side wall 8 of the tire 2 extending from one bead 9 to
the other bead 9. In other words, it is preferred that the entire exposed outer peripheral surface
of the tire 2 be covered by the skin 1. It is contemplated., however, that the width of the skin 1
may be less than that of the preferred embodiment. For example, the skin 1 could be configured
to overlie and cover at least a portion of only one of the side walls 8 of the tire 2 or just the tread
members 10 and outer circumferential surface 6 of the tire 2 (and not the side walls 8). Again,
the width of the skin 1 will depend on the visual and performance characteristics one would like
to impart to the tire 2. Since one of the functions of the skin 1 is decorative, the width of the
skin 1 and the portions of the tire 2 on which the skin 1 is applied will be determined by the
visual effect to be created. The decorative function of the skin 1 will be discussed more fully
below.
[00018] Additional factors to be considered in determining the length and width of the skin 1
are the added weight and cost of the skin 1. Inasmuch as rotational weight, particularly at the
outer circumference of a tire, dramatically increases the amount of work required to increase the
rotational speed of the tire, minimizing the rotational weight is important to overall tire
performance. Accordingly, the skin 1 must be carefully tailored to balance between the added
tire weight and the aesthetic and performance purposes and visual effect sought to be achieved.
Whereas in the preferred embodiment, the skin 1 is intended to enhance the aesthetic
characteristics of the tire 2 around the entire outer periphery of the tire 2, one may desire that the
visual aesthetic characteristics be more locally limited on the outer circumferential surface 6 and
tread members 10 of the tire 2.
[00019] As best shown in Figs. 1 and 3 the skin 1 preferably has visual characteristics that
extend throughout at least some portion of the skin 1. More preferably, the visual characteristics
could extend throughout the entire surface of the skin 1. Preferably, the skin 1 extends from the
base 4 to embrace the entire outer periphery of the tire 2 including the outer circumferential
surface 6 and the entire surface of each of the tread members 10. The skin 1 preferably extends
the entire length of the tread members 10, including the end portion, so as to completely cover
the entire periphery of each tread member 10 once the skin 1 has been applied to the tire 2.
[00020] Preferably, the skin 1 which, before being applied to the base tire 2 is in a green or
partially cured state, is made of a composite rubber mixture, preferably a blend of about 25%
synthetic rubber, such as styrene-butadiene rubber and about 75% natural rubber. Preferably, the
composition of the skin 1 is the same as or similar to the composition of the base tire 2 to which
the skin 1 is applied. In this manner, bonding between the skin 1 and the base tire 2 is enhanced.
Additionally, a combination of rubber and a polymeric material could be used. Other materials
known to those skilled in the art could be used, if desired. In the preferred embodiment,
reinforcing fibers are added to the skin 1 to enhance performance. Preferably, the reinforcing
fibers are of the mono-filament type, such as Kevlar® and are crushed and mixed into the rubber
mixture. The reinforcing fibers could comprise between 1-12% by weight of the rubber mixture
but preferably comprise about 8% of the mixture. The material(s) elected must provide both
durability and light weight to the skin I and be such that the skin 1 will bond to the tires during
production. Preferably the skin 1 is limited in thickness to that which is sufficient to permit
effective transfer and retention of the desired image onto the desired portion of the outer
periphery of the tire 2 and provide the desired performance characteristics. However, it is also
contemplated that the skin 1 be constructed of a substantial thickness so as to help protect the
tire 2 from wear and abrasions.
[00021] In some applications, at least the exposed outer surface of the skin 1 could be coated
with a protective coating (not shown) to protect the skin 1 from the effects of wear and abrasion
both following manufacture (in transport, etc.) and during use. Preferably the protective coating
is urethane, but it is contemplated that the protective coating could be any transparent or
translucent, durable, flexible material with sufficient bonding characteristics to adhere to the
skin 1 under the conditions of anticipated use. Preferably, the protective coating selected also
provides protection to the skin 1 from ultraviolet light and the like.
[00022] As best shown in Figs. 1 and 2, the skin 1 preferably includes a decorative pattern 16
which may be a pattern incorporating the trade dress of a particular manufacturer, retailer or the
like (not shown) or some other pattern such as a snake skin pattern and/or other natural or non-
natural patterns or the like (not shown), as examples. The decorative pattern 16 may comprise
virtually any pattern or simply one or more solid colors. To enhance the safety and aesthetic
characteristics of the tire 2, the decorative pattern 16 may include a phosphorescent material 17,
as shown in Fig. 2, applied in a pattern such as stripes as shown in Fig. 2, or as a solid color as
shown in Fig. 1. The decorative pattern 16 may also include reflective or retro-reflective
particles or beads such as Seotchlite® from 3M to enhance the visual and safety aspects of the
tire 2. It should be understood that the decorative pattern 16 can be incorporated on or into the
skin 1 itself, or into the protective coating (not shown), or both. The retro-reflective material
could be added to the rubber composition of the skin 1 and/or could be applied to the ink used to
form the decorative pattern of the skin 1. The decorative pattern 16 could also include
specifically directed advertising related or unrelated to the tire 2, bicycle (not shown) or the like.
The decorative pattern 16 may be comprised of a plurality of discrete decorative patterns 16a,
16b, as shown in Figs. 1 and 2. The decorative pattern 16 need not be distributed over the entire
skin 1, but may be distributed over only a portion of the skin 1. For example, a portion of the
decorative pattern 16 could be located only on the portion of the skin 1 that overlies the side
walls 8 of the tire 2.
[00023] The decorative pattern 16 is visible on at least a portion of the peripheral surface of
the skin 1, i.e., it is applied to the surface of the skin 1. Preferably, the skin 1 is produced with
the intended colored design printed thereon. Alternatively, it is to be understood that the
decorative pattern could be embedded within a portion of the skin 1.
[00024] The skin 1 may be made by any of several methods well known to those skilled in the
art. Most preferably, the skin 1 is made by creating a thin sheet of rubber composition material
(not shown) which is partially cured. Preferably, the skin 1 will have a thickness in the range of
0.5 to 1 millimeter and more preferably is in the range of .5mm to .75mm. Preferably, a
membrane (not shown) is applied to one side of the skin 1 to enable the skin 1 to be handled
more easily. It should be understood that the use of a membrane for handling is not necessary.
The decorative pattern 16 is printed on the skin 1 using any of a number of techniques known to
those skilled in the art, but preferably is printed using offset and other known printing techniques
which are well-known. Preferably the ink applied to the skin 1 is sufficiently rubberized or
flexible to be able to withstand the rigors of tire use, including expansion during inflation and
flexure during use based on the cycle of alternate tension/compressive stresses created on the tire
during normal use.
[00025] In an alternative embodiment, at least some of the three dimensional tread members
10 will be positioned on the outer circumferential surface 6 in a pattern that will correspond in
theme or design to the design printed two dimensionally to the skin 1. In a further alternative
embodiment, at least some of the tread members 10 will be shaped to correspond in theme or
design to the design printed on the skin 1. It is contemplated that the tread members 10 may be
both shaped and positioned so to correspond in design or theme to the design printed on the skin
1.
[00026] The skin 1 is preferably applied to the base tire 2 during the tire manufacturing
process. As stated above, the skin 1 is in a partially cured, green state at the time it is
constructed. Preferably the skin 1 is applied to the tire 2 when the tire 2 is also in a green or
partially cured state and the tire 2 and skin 1 are thereafter fully cured (vulcanized) together to
form an assembled whole. The molding equipment used for curing the tire 2 and skin 1 is
conventional equipment used during tire manufacture and well known to those skilled in the art.
Other equipment and/or methods may be employed to secure the skin 1 to the base tire 2.
Preferably a BOM vertical mold is used but other molds such as a toroidal clam shell mold or
the like could be used, if desired. Preferably, the partially cured skin 1 and the partially cured
base tire 2 are placed in the mold and thereafter the expandable interior mold bladder is
expanded using steam or other such pressure to cause the skin 1 and the base tire 2 to expand
into the mold with the skin 1 facing the inner surface of the mold. Further expansion of the
mold bladder causes the skin 1 and base tire 2 to conform to the inner surface of the mold
thereby creating the desired tire shape, texture and tread pattern. The bladder is retained in place
by the pressure for a predetermined time period during which the tire 1 and the skin 2 are fully
cured or vulcanized by heat and pressure transmitted to the bladder via steam or other well
known methods. Preferably, the outer surface of the mold is also heated in a manner known to
those skilled in the art to enhance curing of the combined skin 1 and base tire 2 and to prevent
undercuring or overcuring of the tire 2 or skin 1.
[00027] Preferably, the skin 1 is initially positioned in the mold so that upon expansion of the
mold bladder, the pattern of the skin 1 is in proper registry with the tread pattern imparted to the
skin land base tire 2 by the inner surface of the mold. It will be recognized by those skilled in
the art that the skin 1 will, through the curing process, become fused or bonded to the base tire 2
due to the combination of both the skin 1 and tire 2 and the final curing process. Thus, when the
partially cured tire 2 and partially cured skin 1 are subjected to the remainder of the curing
process to which a tire 2 is normally subjected and which is well known to those skilled in the
art the skin 1 becomes part of the tire 2. The bonding of the base tire 2 and the skin 1 is
enhanced due to the composition of the skin 1 being the same as or similar to the composition of
the base tire 2. It is also preferred that the skin 1 is applied prior to fully curing the tire 2 to help
avoid a costly double cure process and to create a permanent bond between the skin 1 and the
tire 2 so that the visual characteristics of the tire remain aligned with or in registry with the tire 2
in both the circumferential and axial directions. It should be understood, however, that for some
applications, the skin 1 may be applied to the tire 2 after the tire 2 is fully cured using an
adhesive or some other direct or intermediate bonding agent or process.
[00028] As shown in Fig. 3, the external surface 18 of the skin 1 may include a surface
texture 20 for improving adhesion between the skin 1 and the trail and/or road surface(s) to
which the skin 1 is exposed when on a tire 2. The surface texture could be imparted by the mold
during the curing process or could be created by adding a textured material to the rubber
composition of the skin 1. The primary effect of the surface texture 20, which will preferably
cover portions of or the entire surface of the tread members 10 as well as lie within the
interstitial region between the tread members 10 and the sides of the tread members 10, is to
enhance the ability of the tire 2 to grip trail and/or road surfaces, to shed mud, and/or to channel
water away from the tire 2. As shown b Fig. 3, fee surface texture 20 may include a plurality of
different textures 20a, 20b, or the surface texture 20 may encompass only a single texture (not
shown). The surface texture 20 may be made up of virtually any combination of bumps, knobs,
depressions, ridges, etc. that will provide a gripping, mud shedding, or water channeling
characteristic to the skin 1. As will be recognized by those skilled in the art the surface texture
20 may also serve to enhance the aesthetic characteristics of the tire 2.
[00029] Again, it should be noted that the skin 1 is intended to cover the tread members 10 in
their entirety, as contrasted to prior techniques for decorating tires, such as that disclosed in U.S.
Patent No. 5,904,794, which is incorporated herein in its entirety by reference. This is
advantageous not only for improving the aesthetics of the tire 2 of the present invention over the
prior art by permitting the skin 1 to cover all or substantially visual surfaces of the tire 2, but
also permits the design to incorporate the tread members 10 into, for example, a pattern
matching the decorative pattern 16 or surface texture 20 into image specific treads. Additionally,
covering the tread members 10 with the skin 1 can cause the skin 1 to serve as a reinforced exo
belt which also improves the performance and wear resistance of the tire 2 over prior art designs
particularly if the reinforcing fibers have been used to form the skin 1.
[00030] It will be appreciated by those skilled in the art that changes could be made to the
embodiment described above without departing from the broad inventive concepts thereof. It
should also be understood that the above description was directed to a bicycle tire 2 for purposes
of providing one example of the types of tires to which the present invention may be applied. It
is clearly contemplated that the present invention may be applied to any type of tire, including,
but not limited to, all types of bicycle tires including sew-ups, tubeless and clincher tires, in
addition to motorcycle tires, automobile tires, heavy equipment tires, etc. It is understood,
therefore, that this invention is not limited to the particular embodiments disclosed, but is
intended to cover all modifications within the scope and spirit of the invention.
WE CLAIM :
1. A method of making a tire with a skin covering at least a portion of the outer
peripheral surface of the tire, said method comprising the steps of:
(a) providing a partially cured base tire ;
(b) providing a partially cured skin having a predetermined percentage by
weight of crushed reinforcing fiber comprised of a mono-filament aramid fiber
material;
(c) printing a decorative pattern onto an entire exposed surface of the partially
cured skin ;
(d) installing the partially cured base tire and the partially cured skin in a tire
mold with the skin engaging and covering at least a portion of an outer surface of the
base tire and with at least one of the skin and decorative pattern facing an inner
surface of the mold, the decorative pattern being positioned at a predetermined
location ;
(e) applying heat and pressure to the base tire to press the skin and the base
tire against the inner surface of the mold ;
(f) maintaining the heat and pressure for a predetermined time period to
vulcanize and bond together the base tire and the skin, thereby forming the tire, the
decorative pattern being visible on at least a portion of an external peripheral surface
of the tire ; and
(g) applying one of a transparent and translucent protective coating over the
external peripheral surface of the tire.
2. The method as claimed in claim 1, which involves the step of heating an outer
surface of the mold during the predetermined time period to promote the
vulcanization and bonding together of the base tire and the skin.
3. The method as claimed in claim 1, wherein the predetermined pattern is
formed, at least in part, by a retro-reflective material and the protective coating is a
urethane material.
4. The method as claimed in claim 1, wherein the mold is a vertical press mold.
5. The method as claimed in claim 4, wherein the heat and pressure are applied
by an expandable bladder which engages and presses against the partially cured
base tire.
6. The method as claimed in claim 1, wherein the partially cured base tire and
the partially cured skin have the same rubber based composition.
7. The method as claimed in claim 1, wherein the predetermined percentage of
reinforcing fiber is less than 12%.
8. A tire assembly for insertion into a tire mold, the tire assembly comprising :
a partially cured base tire formed of a first predetermined rubber composition,
the partially cured base tire having a plurality of spaced tread members ; and
a partially cured skin formed of a second predetermined rubber composition,
the second predetermined rubber composition being substantially the same as the
first predetermined rubber composition, the skin having a predetermined percentage
of reinforcing fiber comprised of a crushed mono-filament aramid fiber material, the
skin also having a predetermined pattern, the partially cured skin being radially larger
than the partially cured base tire and surrounding and engaging at least a portion of
the outer periphery of the partially cured base tire, the partially cured skin
surrounding and engaging an entire tread surface of at least one of the plurality of
spaced tread members, the partially cured base tire and the partially cured skin
being insertable into the tire mold together, the predetermined pattern being visible
on at least a portion of an external peripheral surface of the tire assembly.
9. The tire assembly as claimed in claim 8, wherein the skin is located with
respect to the base tire so that the predetermined pattern is at a predetermined
location to provide for a pattern specific tread pattern such that the plurality of
spaced tread members are one of shaped and positioned to correspond in one of
theme and design to the predetermined pattern.
10. The tire assembly as claimed in claim 8, wherein the predetermined pattern
comprises a retro-reflective material.
11. The tire assembly as claimed in claim 8, wherein the predetermined pattern is
a printed on pattern.
12. The tire assembly as claimed in claim 8, wherein the rubber composition of
the skin comprises a retro-reflective material therein.
13. The tire assembly as claimed in claim 8, wherein the predetermined pattern is
embedded within the skin.
14. The method as claimed in claim 1, wherein the skin engages and covers the
entire outer surface of the base tire in step (d).
15. The method as claimed in claim 1, wherein the decorative pattern printed
onto the partially cured skin in step (c) is a desired image.
16. The method as claimed in claim 1, wherein the decorative pattern printed
onto the partially cured skin in step (c) is comprised, at least in part, of an
advertisement.
17. The method as claimed in claim 1, wherein the decorative pattern is printed
onto the partially cured skin in step (c) using an offset printing technique.
18. The method as claimed in claim 1, wherein the decorative pattern is printed
onto the partially cured skin in step (c) using a flexible ink.
19. The tire assembly as claimed in claim 8, wherein the partially cured skin
engages the entire outer surface of the partially cured base tire.
20. The tire assembly as claimed in claim 11, wherein the printed on pattern is
printed onto the partially cured skin using a flexible ink.
A method of making a tire with a skin covering at least a portion of the outer
peripheral surface of the tire comprises the steps of:
printing a decorative pattern (16) onto an entire exposed surface of a partially
cured skin (1) having crushed reinforcing fiber of a mono-filament aramid fiber
material;
installing a partially cured base tire and the partially cured skin in a tire
mold with the skin engaging and covering at least a portion of an outer surface of the
base tire and with at least one of the skin and decorative pattern facing an inner
surface of the mold, the decorative pattern being positioned at a predetermined
location ;
applying heat and pressure to the base tire to press the skin and the base tire
against the inner surface of the mold ;
maintaining the heat and pressure for a predetermined time to vulcanize and
bond together the base tire and the skin, so that the decorative pattern is visible on
at least a portion of an external peripheral surface of the tire ; and
applying a transparent or a translucent protective coating (20) over the
external peripheral surface of the tire.

Documents:

557-kolnp-2004-granted-abstract.pdf

557-kolnp-2004-granted-assignment.pdf

557-kolnp-2004-granted-claims.pdf

557-kolnp-2004-granted-correspondence.pdf

557-kolnp-2004-granted-description (complete).pdf

557-kolnp-2004-granted-drawings.pdf

557-kolnp-2004-granted-examination report.pdf

557-kolnp-2004-granted-form 1.pdf

557-kolnp-2004-granted-form 13.pdf

557-kolnp-2004-granted-form 18.pdf

557-kolnp-2004-granted-form 3.pdf

557-kolnp-2004-granted-form 5.pdf

557-kolnp-2004-granted-gpa.pdf

557-kolnp-2004-granted-reply to examination report.pdf

557-kolnp-2004-granted-specification.pdf


Patent Number 222742
Indian Patent Application Number 557/KOLNP/2004
PG Journal Number 34/2008
Publication Date 22-Aug-2008
Grant Date 21-Aug-2008
Date of Filing 27-Apr-2004
Name of Patentee SWEETSKINZ, INC.
Applicant Address 2309-11 WALLACE STREET, PHILADELPHIA, PA
Inventors:
# Inventor's Name Inventor's Address
1 MELLET YANN 2309-11 WALLACE STREET PHILADELPHIA, PA 19130
2 DEETZ JOSH #70 YIFU STREET, TAIPING CITY, TAIWAN 411
PCT International Classification Number B29D, 30/52
PCT International Application Number PCT/US2002/30466
PCT International Filing date 2002-09-25
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/325,523 2001-09-28 U.S.A.