Title of Invention

ENGINE VALVE TRAIN DEVICE

Abstract In an engine valve train device in which a crankshaft sprocket 25b provided on a crankshaft 8 and an intermediate sprocket 38a disposed in the vicinity of camshafts 36, 37 are connected by means of a timing chain 40 and an intermediate gear 38b fixed to the intermediate sprocket 38a is made to mesh with camshaft gears 41, 42 fixed to the camshafts, the intermediate gear 38b is made smaller in diameter than the intermediate sprocket 38a and is disposed behind the intermediate sprocket 38, and furthermore, an inspection hole 38c' is formed in the intermediate sprocket 38a for visualizing the meshing portion between the intermediate gear 38b and the camshafts gears 41, 42.
Full Text Description
Engine Valve Train Device
Technical Field
The present invention relates to an engine valve train
device in which a camshaft is driven to rotate by a crankshaft.
Background Art
For example, as valve train devices for motorcycle engines,
there exists conventionally a valve train device having a
construction in which a crankshaft sprocket provided on a
crankshaft and an intermediate sprocket disposed in the vicinity
of a camshaft are connected by way of a timing chain, so that
an intermediate gear fixed to the intermediate sprocket meshes
with a camshaft gear fixed to the camshaft (for example, refer
to JP-A-6-66111).
In the case of the construction in which the intermediate
gear fixed to the intermediate sprocket is brought into mesh
engagement with the camshaft gear, while a construction in which
timing or alignment marks on the intermediate gear and the
camshaft gear are caused to align with each other is adopted
as a construction for carrying out valve timing, since the
construction of the intermediate gear requires that the
intermediate gear has a smaller diameter than that of the
intermediate sprocket, in the event that the intermediate gear
is disposed behind the intermediate sprocket, the alignment
mark on the intermediate gear becomes difficult to be observed
visually from the outside, and this causes a problem that the
valve timing work becomes difficult to be carried out when an
engine is assembled.
Note that in case a construction is adopted in which an
intermediate gear is disposed in front of an intermediate
sprocket (for example, refer to JP-A-9-250314), while the valve
timing work becomes easy to be carried out, a dimension from
the camshaft gear to the cam nose, and an area surrounding the
camshaft is enlarged accordingly and the torsional amount of
the camshaft becomes large, leading to a problem that the valve
timing control accuracy is reduced.
The invention was made in view of the problems inherent
in the conventional valve train device construction, and a
problem that the invention is to solve is how to provide an
engine valve train device which makes the valve timing work
easy to be carried out while the intermediate gear is disposed
behind the intermediate sprocket and which can improve the valve
timing control accuracy while avoiding the risk that the area
surrounding the camshaft is enlarged.
Disclosure of the Invention
According to a first aspect of the invention, there is
provided an engine valve train device in which an intermediate
driven wheel disposed in the vicinity of a camshaft is driven
by a crankshaft-side driving wheel formed on a crankshaft and
a camshaft gear fixed to the camshaft is driven by an intermediate
gear fixed to the intermediate driven wheel, the engine valve
train device being characterized in that the intermediate gear
is made smaller in diameter than the intermediate driven wheel
and is disposed on a back side of the intermediate driven wheel,
in that an inspection hole is formed in the intermediate driven
wheel for visualizing a meshing portion where the intermediate
gear and the camshaft gear mesh with each other, and in that
an alignment mark is formed on a tooth portion of the intermediate
gear and the camshaft gear, respectively.
According to a second aspect of the invention, there is
provided an engine valve train device as set forth in the first
aspect of the invention, characterized in that the intermediate
driven wheel and the intermediate gear are disposed on a
crankshaft side across a mating surface of a cylinder head with
a cylinder head cover, whereas the camshaft gear is disposed
on an opposite side to the crankshaft side across the mating
surface, and in that the meshing portion where the intermediate
gear meshes with the camshaft gear is positioned in the vicinity
of the mating surface.
According to a third aspect of the invention, there is
provided an engine valve train device as set forth in the first
or second aspect of the invention, characterized in that a
position alignment mark which refers to the mating surface as
a reference surface is formed on an outer surface of the
intermediate driven wheel.
According to a fourth aspect of the invention, there is
provided an engine valve train device as set forth in the second
or third aspect of the invention, characterized in that a
camshaft carrier is detachably attached to the cylinder head,
and in that the camshaft is rotationally mounted on the camshaft
carrier by means of a camshaft cap.
According to a fifth aspect of the invention, there is
provided an engine valve train device as set forth in any of
the first to fourth aspects of the invention, characterized
in that the intermediate driven wheel is an intermediate sprocket
around which a timing chain is wound and is formed integrally
with the intermediate gear to constitute an intermediate
rotational unit, and in that the intermediate rotational unit
is disposed within a chain compartment formed on a side wall
of the cylinder head in such a manner that a rotational shaft
of the intermediate rotational unit is located closer to the
crankshaft side than the mating surface and is rotationally
supported via a bearing by a support shaft which is inserted
to be disposed in such a manner as to extend across the chain
compartment.
According to a sixth aspect of the invention, there is
provided an engine valve train device as set forth in the fifth
aspect of the invention, characterized in that a washer member
is disposed between the intermediate rotational unit and a wall
surface of the chain compartment for regulating an axial position
of the intermediate rotational unit and an axial arrangement
space for the bearing.
According to a seventh aspect of the invention, there
is provided an engine valve train device as set forth in any
of the first to sixth aspects of the invention, characterized
in that the camshaft gear comprises a power transmission gear
for transmitting a driving force from the intermediate gear
to the camshaft and an adjustment gear for adjusting a backlash
between the power transmission gear and the intermediate gear,
the adjustment gear being made to rotate relative to the power
transmission gear, whereby the backlash is adjusted by causing
the adjustment gear to relatively rotate forward in a rotating
direction relative to the power transmission gear.
Brief Description of the Drawings
Fig. 1 is a right-hand side view of an engine according
to an embodiment of the invention.
Fig. 2 is a sectional plan view showing a development
of the engine.
Fig. 3 is a left-hand side view showing a valve train
device of the engine.
Fig. 4 is a sectional rear elevation of the valve train
device.
Fig. 5 is a sectional plan view showing a development
of a balance shaft of the engine.
Fig. 6 is a bottom view of a cylinder head of the engine.
Fig. 7 is a bottom view of a cylinder body of the engine.
Fig. 8 is a sectional side view showing a portion where
the cylinder head of the engine is connected to the cylinder
body.
Fig. 9 is a sectional side view showing a portion where
the cylinder body of the engine is connected to the crankcase.
Fig. 10 is another sectional side view showing a portion
where the cylinder body of the engine is connected to the
crankcase.
Fig. 11 is a left-hand side view showing a balancer unit
of the engine.
Fig. 12 is an enlarged cross-sectional view of a portion
where a holding lever of the balancer unit is attached.
Fig. 13 is a side view of constituent components of a
rotational lever of the balancer unit.
Fig. 14 is a side view showing a damping construction
of a balancer drive gear of the balancer unit.
Fig. 15 is a right-hand side view of the balancer unit.
Fig. 16 is a sectional right-hand side view of a bearing
bracket of the engine.
Fig. 17 is a sectional left-hand side view of a bearing
bracket.
Fig. 18 is an explanatory drawing showing the construction
of a lubrication system of the engine.
Fig. 19 is a drawing showing the construction of the
lubrication system.
Fig. 20 is a sectional side view of an area surrounding
a lubricating oil pump of the lubrication system.
Fig. 21 is a sectional left-hand side view of the
lubrication system.
Best Mode for Carrying out the Invention
Hereinafter, an embodiment of the invention will be
described with reference to the accompanying drawings.
Figs. 1 to 21 are drawings for describing an embodiment
of the invention. In the drawings, reference numeral 1 denotes
a water-cooled, 4-cycle, single cylinder, 5-valve engine, and
in general, the engine has a construction in which a cylinder
body 3, a cylinder head 4 and a cylinder head cover 5 are stacked
on and fastened to a crankcase 2, and a piston 6 slidably disposed
in a cylinder bore 3a in the cylinder body 3 is connected to
a crankshaft 8 via a connecting rod 7.
The cylinder body 3 and the crankcase 2 are securely
connected together by screwing four case bolts 30a which pass
through a lower flange portion (a case side flange portion)

3b into a cylinder side mating surface 2e of the crankcase 2.
To be more specific, the case bolts 30a are screwed into bolt
connectingportions (connectingbossportions) 12c of iron alloy
bearing brackets (bearing members) 12, 12' (which will be
described later on) embedded in left and right wall portions
of the aluminum alloy crankcase 2, respectively, through insert
casting . Note that reference numeral 31a denotes a positioning
dowel pin for positioning the crankcase 2 and the cylinder body
3.
In addition, the cylinder body 3 and the cylinder head
4 are connected together with two short head bolts 30b and four
long head bolts 30c. The short head bolt 30b is screwed to
be planted in a portion below an induction port 4c and a portion
below an exhaust port in the cylinder head 4, extends downwardly
to pass through an upper flange portion 3f of the cylinder block
3 and protrudes downwardly therefrom. Then, a cap nut 32a is
screwed on the downwardly protruding portion of the short head
bolt 30b, whereby the upper flange portion 3f and hence the
cylinder body 3 are fastened to a cylinder side mating surface
4a of the cylinder head 4.
In addition, the long head bolt 3 0c is screwed to be planted
in the lower flange portion 3b of the cylinder body 3, extends
upwardly to pass from the upper flange portion 3f of the cylinder
block 3 through a flange portion 4b of the cylinder head 4 and
protrudes upwardly therefrom. Then, a cap nut 32b is screwed
on the upwardly protruding portion of the long head bolt 30c,
whereby the lower flange portion 3b and hence the cylinder body
are fastened to the cylinder side mating surface 4a of the
cylinder head 4.
Thus, in connecting the cylinder body 3 and the cylinder
head 4 together, since not only the upper flange portion 3f
of the cylinder body 3 is fastened to be fixed to the cylinder
head 4 with the short head bolts 30b and the cap nuts 32 but
also the long head bolts 30c are planted in the lower flange
portion 3b which is fastened to be securely connected to the
mating surface 2e of the crankcase 2, so that the cylinder body
3 is fastened to be fixed to the flange portion 4b of the cylinder
head 4 with the long head bolts 30c and the cap nuts 32b, a
tensile load generated by a combustion pressure comes to be
borne by the cylinder body 3 and the four long head bolts 30c,
so that a load applied to the cylinder body 3 can be reduced
accordingly or by such an extent that the load is so borne by
the cylinder body 3 and the long head bolts 30c. As a result,
a stress generated at, in particular, an axially intermediate
portion of the cylinder body 3 can be reduced, thereby making
it possible to secure a required durability even in case the
thickness of the cylinder body 3 is reduced.
Incidentally, in the event that only the upper flange
portion 3f of the cylinder body 3 is connected to the cylinder
head 4, an excessively large tensile stress is generated at
the axially intermediate portion of the cylinder body 3, and
in an extreme case, there occurs a concern that a crack is
generated at the portion in question. In the embodiment,
however, the generation of the excessively large stress at the
intermediate portion of the cylinder body can be avoided due
to the presence of the long head bolts 30c, thereby making it
possible to prevent the generation of a crack.
In addition, in planting the long head bolts 30c in the
lower flange portion 3b, since the long head bolts are disposed
in the vicinity of the crankcase fastening case bolts 30a,
respectively, the load generated by the combustion pressure
can be transmitted from the cylinder head 4 to the crankcase
2 via the long head bolts 30c and the cylinder body in an ensured
fashion, thereby making it possible to improve the durability
against the load in this respect.
Here, as shown in Figs. 5, 16, the right-side bearing
bracket 12' has a boss portion 12b in which a right-side bearing
11a' of the crankshaft 8 is inserted to be fitted in a bearing
hole 12a through press fit. Then, the bolt connecting portions
12c, 12c extend upwardly from front and rear portions which
hold the crankshaft 8 therebetween as seen in the direction
in which the crankshaft 8 extends to the vicinity of the
cylinder-side mating surface 2e of the crankcase 2.
In addition, in the left-side bearing bracket 12, as shown
in Figs. 5, 17, the bolt connecting portions 12c, 12c extend

from front and rear portions which hold the crankshaft 8
therebetween as seen in the direction in which the crankshaft
8 extends to the vicinity of the cylinder-side mating surface
2e of the crankcase 2 . In addition, a collar hole 12e is formed
in the boss portion 12b into which an iron bearing collar 12d
having an outside diameter larger than that of a balancer driving
gear 25a, which will be described later on, is press fitted.
Then, a left-side crankshaft bearing 11a is inserted to be fitted
in the bearing hole 12a of the bearing collar 12d.
Here, the bearing collar 12d is such as to facilitate
the assembly of the crankshaft 8 in the crankcase 2 with a gear
unit 25 having the balancer driving gear 25a being press fitted
on the crankshaft 8.
In addition, as shown in Fig. 5, a seal plate 25d is
interposed between the gear unit 25 on a left shaft portion
8c of the crankshaft 8 and the bearing lla. An inside diameter
side portion of the seal plate 25d is held by the gear unit
25 and an inner race of the bearing 11a, and a slight gap is
provided between an outside diameter side portion thereof and
an outer race of the bearing lla for avoiding the interference
therebetween. In addition, an inner circumferential surface
of a flange portion 12h of the bearing collar 12d is brought
into sliding contact with an outer circumferential surface of
the seal plate 25d.
Furthermore, a seal tube 17i is interposed between the

bearing 11a' of a right shaft portion 8c' of the crankshaft
8 and a cover plate 17g. An inner circumferential surface of
the seal tube 17i is fixedly fitted on the right shaft portion
8c' . In addition, a seal groove having a labyrinth construction
is formed in an outer circumferential surface of the seal tube
17i, and the outer circumferential surface of the seal tube
17i is brought into sliding contact with an inner circumferential
surface of a seal bore 2p formed in the right case portion 2b.
Thus, the leakage of pressure within a crank compartment
2c is prevented by interposing the seal plate 25d and the seal
tube 17i on the outside of the bearings 11a, 11a' on the left
and right shaft portions 8c, 8c' of the crankshaft 8.
Thus, according to the embodiment, since the bolt
connecting portions (the connecting boss portions) 12c, 12c
which extend toward the cylinder body 3 side are integrally
formed on the sides situated opposite across the cylinder bore
axis A of each of the iron alloy crankshaft supporting bearing
members 12, 12' which are insert cast in the aluminum alloy
crankcase 2 and the case bolts 30a for connecting the cylinder
body 3 to the crankcase 2 are screwed into the bolt connecting
portions 12c, respectively, the load generated by virtue of
the combustion pressure can be borne uniformly by the two front
and rear bolt connectingportions 12c which are situated opposite
across the cylinder bore axis A, whereby the connecting rigidity
between the cylinder body 3 and the crankcase 2 can be improved.

In addition, since balance shafts 22, 22' which are
disposed in parallel with the crankshaft 8 in the vicinity
thereof are supported by the iron alloy bearing members 12,
12' at at least one ends thereof, the supporting rigidity of
the balance shafts 22, 22' can be increased.
Furthermore, in embedding the iron alloy bearing brackets
12, 12' in the aluminum alloy crankcase 2, since the upper end
face 12f of the bolt connecting portion 12c is positioned
inwardly without being exposed to the cylinder side mating
surface 2e of the crankcase 2, there is no risk that metallic
members which are different in hardness and material exist in
a mixed fashion at a joint between the crankcase 2 and the cylinder
block 3, thereby making it possible to avoid a reduction in
sealing capability. Namely, in the event that the upper end
face 12f of the bolt connecting portion 12c abuts with a case
side mating surface formed on the lower flange 3b of the aluminum
alloy cylinder body 3, the sealing capability is reduced due
to a difference in thermal expansion coefficients.
In addition, in the left-side bearing bracket 12, since
the bearing collar 12 having the outside diameter larger than
that of the balancer driving gear 25a is attached to the outer
circumference of the bearing 11a, when assembling the crankshaft
8 in the crankcase 2 with the balancer driving gear 25a being
attached to be fixed onto the crankshaft 8 through press fit
or the like (or the balance driving gear 25a may of course be

integrally formed on the crankshaft 8) , there is caused no risk
that the balancer driving gear 25a is brought into interference
with a minimum inside diameter portion of the boss portion 12b
of the bearing bracket 12, and hence the assembling of the
crankshaft 8 can be implemented without any problem.
The crankcase 2 is a two-piece type in which the crankcase
2 is divided into the left and right case portions 2a, 2b. A
left case cover 9 is detachably attached to the left case portion
2a, and a space surrounded by the left case portion 2a and the
left case cover 9 constitutes a flywheel magnet compartment
9a. A flywheel magnetic generator 35 attached to the left end
portion of the crankshaft 8 is accommodated in this flywheel
magnet compartment 9a. Note that the flywheel magnet
compartment 9a communicates with a camshaft arranging
compartment via chain compartments 3d, 4d, which will be
described later on, whereby most of the lubricating oil which
has been used to lubricate camshafts falls into the flywheel
magnet compartment 9a via the chain compartments 3d, 4d.
In addition, a right case cover 10 is detachably attached
to the right case portion 2b, and a space surrounded by the
right case portion 2b and the right case cover 10 constitutes
a clutch compartment 10a.
The crank compartment 2c and a transmission compartment
2d are formed at front and rear portions of the crankcase 2,
respectively. The crank compartment 2c is made to open to the

cylinder bore 3a but is defined substantially to be separated
from the other compartments such as the transmission compartment
2d. Due to this, the pressure within the transmission
compartment 2d is caused to fluctuate as the piston reciprocates
vertically, thereby allowing the transmission compartment 2d
to function as a pump.
The crankshaft 8 is arranged such that left and right
arm portions 8a, 8a and left and right weight portions thereof
are accommodated in the crank compartment 2c. The crankshaft
8 is an assembly including a left crankshaft portion into which
the left arm portion 8a, weight portion 8b and shaft portion
8c are integrated and a right crankshaft portion into which
the right arm portion 8a, weight portion 8b and shaft portion
8c' are integrated, the left crankshaft portion and the right
crankshaft portion being connected integrally via a tubular
crank pin 8d.
The left and right shaft portions 8c, 8c' are rotationally
supported on the side walls of the left and right case portions
2a, 2b via the crankshaft bearings 11a, 11a'. As has been
described above, the bearings 11a, 11a' are press fitted in
the bearing holes 12a in the iron alloy bearing brackets 12,
12' which are insert cast in the left and right case portions
2a, 2b of aluminum alloy.
A transmission 13 is accommodated and arranged in the
transmission compartment 2d. The transmission 13 is such as

to have a constant mesh construction in which a main shaft 14
and a drive shaft 15 are provided and arranged in parallel with
the crankshaft 8, and first-speed to fifth-speed gears 1p to
5p attached to the main shaft 14 are made to constantly mesh
with first-speed to fifth-speed gears 1w to 5w attached to the
drive shaft 15.
The main shaft 14 is rotationally supported by the left
and right case portions 2a, 2b via main shaft bearings 11b,
11b, whereas the drive shaft 15 is rotationally supported by
the left and right case portions 2a, 2b via drive shaft bearings
11e, 11c.
A right end portion of the main shaft 14 passes through
the right case portion 2b and protrudes to the right side, and
a clutch mechanism 16 is attached to the protruding portion,
and this clutch mechanism 16 is located within the clutch
compartment 10a. Then, a large reduction gear (an input gear)
16a of the clutch mechanism 16 meshes with a small reduction
gear 17 fixedly attached to the right end portion of the
crankshaft 8.
A left end port ion of the drive shaft 15 protrudes outwardly
from the left case portion 2 a and a driving sprocket 18 is attached
to the protruding portion. This driving sprocket 18 is
connected to a driven sprocket on a rear wheel.
A balancer unit 19 according to the embodiment includes
front and rear balancers 20, 20' disposed opposite across the

crankshaft 8 and having substantially the same construction.
The front and rear balancers 20, 20' include the balance shaft
22, 22' which do not rotate and weights 24, 24 which are
rotationally supported on the balance shat via bearings 23,
23.
Here, the balance shafts 22, 22' are also used as the
case bolts (the connecting bolts) for connecting the left and
right case portions 2a, 2b together in the direction in which
the crankshaft extends. The respective balance shafts 22, 22'
function to connect the left and right case portions together
by causing flange portions 22a formed on insides of the
rotationally supported weights 24 in a transverse direction
of the engine to abut with boss portions 12g of the bearing
brackets 12' , 12 which are insert cast into the left and right
case portions 2a, 2b and screwing fixing nuts 21a, 21b on opposite
ends of the respective balance shafts.
The weight 24 includes a semi-circular weight main body
24a and a circular gear supporting portion 24b which is
integrally formed on the weight main body, and a ring-shaped
balancer driven gear 24c is fixedly attached to the gear
supporting portion 24b. Note that reference numeral 24b
denotes a hole made by partially cutting away the material of
a part of the weight 24 which is situated opposite to the weight
main body 24a so as to reduce the weight of the part to as low
a level as possible.
17
The balancer driven gear 24c attached to the rear balancer
20' meshes with the balancer driving gear 25a which is
rotationally attached relative to the gear unit 25 which is
securely attached to the left shaft portion 8c of the crankcase
8 through press fit.
Note that reference numeral 25b denotes a timing chain
driving sprocket integrally formed on the gear unit 15 and has,
as shown in Fig. 11, an aligning or timing mark 25c for alignment
of timing marks for valve timing. The gear unit 25 is press
fitted on the crankshaft 8 such that the timing mark 25c aligns
with the cylinder bore axis A as viewed in the direction in
which the crankshaft extends when the crankshaft 8 is situated
at a top dead center of a compression stroke.
In addition, the balancer driven gear 24c attached to
the front balancer 20 meshes with a balancer driving gear 17a
which is supported rotationally relative to the small reduction
gear 17 which is fixedly attached to the right shaft portion
8c' of the crankshaft 8.
Here, the rear balancer driving gear 25a is supported
rotationally relative to the gear unit 25, and the front balancer
driving gear 17a is supported rotationally relative to the small
reduction gear 17. Then, U-shaped damper springs 33 each made
up of a plate spring are interposed between the balancer driving
gears 25a, 17a and the gear unit 25 and the small reduction
gear 17, respectively, to thereby restrain the transmission

of impact generated due to a torque fluctuation occurring in
the engine to the balancers 20, 20' is restrained from being
transmitted.
Here, while the balancer driving gear 17a for driving
the front balancer 20 will be described in detail by reference
to Fig. 14, the same description would be given if the balancer
driving gear 25a for driving the rear balancer were described.
The balancer driving gear 17a is formed into a ring shape and
is supported by a sliding surface 17b formed so as to have a
smaller diameter than the small reduction gear 17 rotationally
relative to a side of the small reduction gear 17. Then, a
number of U-shaped spring retaining grooves 17c are formed in
the sliding surface 17b by setting them back into the surface
thereof in a radial fashion about the center of the crankshaft,
and the U-shaped damper springs 33 are arranged to be inserted
in place within the spring retaining grooves 17c. Opening side
end portions 33a, 33a of the damper spring 33 are locked at
front and rear stepped portions formed in a locking recessed
portion 17d formed in an inner circumferential surface of the
balancer driving gear 17a.
When a relative rotation is generated between the small
reduction gear 17 and the balancer driving gear 17a due to a
torque fluctuation, the damper springs 33 resiliently deform
in a direction in which the space between the end portions 33a,
33a narrows so as to absorb the torque fluctuation so generated.

Note that reference numeral 17g denotes a cover plate for
retaining the damper springs 33 within the retaining grooves
17c, reference numeral 17h denotes a key for connecting the
small reduction gear 1 with the crankshaft 8, and reference
numerals 17e, 17f denote, respectively, alignment marks for
use in assembling the small reduction gear 17 and the balancer
driving gear 17a.
Amechanism for adjusting a backlash between the balancer
driven gears 24c, 24c and the balancer driving gears 25a, 17a
is provided on the balancers 20, 20'. This adjusting mechanism
is constructed such that the balancer axis of the balance shaft
22, 22' slightly deviates from the rotational center of the
balancer driven gear 24c. Namely, when the balance shaft 22,
22' is made to rotate about the balancer axis, the space between
the rotational center line of the balancer driven gear 24c and
the rotational center line of the balancer driving gear 25a,
17a changes slightly, whereby the backlash is changed.
Here, a mechanism for rotating the balance shaft 22, 22'
differs between the front balancer 20 and the rear balancer
20'. Firstly, in the rear balancer 20', a hexagonal locking
protruding portion 22b is formed on a left end portion of the
rear balance shaft 22', and a spline-like (apolygonal star-like)
locking hole 26a formed in one end of a rotational lever 26
is locked on the locking protruding portion 22b. In addition,
an arc-like bolt hole 26b is formed in the other end portion

of the rotational lever 26 in such a manner as to extend about
the balancer axis.
A fixing bolt 27a passed through the bolt hole 26b is
planted in a guide plate 28. The guide plate 28 is generally
formed into an arc-like shape and is fixedly bolted to the
crankcase 2. Note that the guide plate 28 has also a function
to control the flow of lubricating oil.
The adjustment of the backlash of the rear balancer 20'
is implemented by rotating the rotational lever 26 so as to
bring the backlash to an appropriate state with the fixing nut
21a being loosened and thereafter by fixing the rotational lever
26 with the fixing bolt 27a and a fixing nut 27b, and thereafter,
the fixing nut 21a is refastened.
A grip portion 22f having an oval cross section, which
is formed by forming a flat portion 22e on both sides of a
cross-sectionally circular shape, is formed on a left end port ion
of the front balance shaft 22 (refer to Fig. 12). A collar
29a having an inner circumferential shape which matches an outer
circumferential shape of the grip portion 22f is attached to
the grip portion 22f, and furthermore, a holding portion 29b
of a holding lever 29 is attached to an outside of the collar
29a in such a manner as to move axially but as not to rotate
relatively. A distal end portion 29e of the holding lever 29
is fixed to a boss portion 2f of the left case portion 2a with
a bolt 29f. In addition, a tightening slit 29c is formed in

the holding portion 29b of the holding lever 29, so that the
rotation of the collar 29 and hence of the balance shaft 22
is prevented by tightening up the fixing bolt 29d. Furthermore,
the fixing nut 21b is screwed on the balance shaft 22 to an
outer side of the collar 29 so as to be secured thereto via
washer.
The adjustment of the backlash of the front balancer 20
is implemented by loosening the fixing nut 21b or preferably
removing the same, griping the grip portion 22f of the balance
shaft 22 with a tool to rotate the shaft so as to bring the
backlash to an appropriate state, and thereafter tightening
up the fixing bolt 29d, and thereafter, the fixing nut 21b is
fastened.
In addition, a lubricating oil introducing portion 22c
is formed in an upper portion of the locking protruding portion
22b by cutting out the upper in an arc. A guide bore 22d is
made to open to the introducing portion 22c, and the guide bore
extends into the balance shaft 22 and passes therethrough to
below an outer circumferential surface of the balance shaft
22, whereby the lubricating oil introducing portion 22c is made
to communicate with an inner circumferential surface of the
balancer bearing 23. Thus, lubricating oil that has fallen
in the lubricating oil introducing portion 22c is supplied to
the balancer bearing 23.
Here, while the weight 24 and the balancer driven gear

24c are disposed at the right end portion along the direction
in which the crankshaft extends in the front balancer 20, in
the rear balancer 20' , they are disposed at the left end portion.
In addition, the balancer driven gear 24c is located rightward
relative to the weight 24 in both the front and rear balancers
20, 20', and therefore, the weight 24 and the balancer driven
gear 24c are set into the same configuration in both the front
and rear balancers.
Thus, according to the embodiment, since the weight main
body 24a and the balancer driven gear 24c of the balancer 20
are disposed on the right-hand side (one side) of the front
balance shaft (the primary balance shaft) 22 along the direction
in which the crankshaft extends and the weight main body 24a
and the balancer driven gear 24c are disposed on the left-hand
side (the other side) of the rear balance shaft (the secondary
balance shaft) 22' along the direction in which the crankshaft
extends, the reduction in balance in weight in the crankshaft
direction that would result when providing a two-shaft balancer
unit can be avoided.
In addition, since the front and rear balance shafts 22,
22' are made to double as the case bolts for connecting the
left and right case portions 2a, 2b together, when adopting
a two-shaft balancer unit, the connecting rigidity of the
crankcase can be enhanced while restraining the construction
of the engine from becoming complex and the number of components

from being increased.
Additionally, since the balancer weight main body 24a
and the balancer driven gear 24c are made integral and are
supported rotationally by the balance shafts 22, 22',
respectively, only the weight made up of the balancer weight
main body 24a and the balancer driven gear 24c may be driven
to rotate, and therefore, the engine output can be attempted
to be used effectively to such an extent that the balance shafts
themselves do not need to be driven to rotate.
In addition, the degree of freedom in assembling can be
improved when compared with an engine construction in which
a balancer weight and a balance shaft are made integral.
Additionally, since the rotational center lines of the
balancer driven gears 24c are caused to deviate relative to
the axes of the balance shafts 22, 22', the backlash between
the balancer driven gears 24c and the balancer driving gears
25a, 27a on the crankshaft 8 side can be adjusted by the simple
construction or only by a simple operation of rotating the
balance shafts, thereby making it possible to prevent the
generation of noise.
On the front balance shaft 22, the backlash adjustment
is implemented by gripping the grip portion 22f formed on the
left-hand side of the balance shaft 22 with a tool so as to
rotate the balance shaft 22, and on the rear balance shaft 22',
the backlash adjustment is implemented by rotating the

rotational lever 26 provided on the left-hand side of the balance
shaft 22' . Thus, on either of the front and rear balance shafts
22, 22', the backlash can be adjusted from the left-hand side
of the engine, and hence the backlash adjusting work can be
implemented efficiently.
Additionally, since the balancer driving gear 17a on the
crankshaft 8 side which meshes with the balancer driven gear
24c is constructed to be disposed in such a manner as to rotate
relatively to the sliding surface 17b of the small reduction
gear 17 which is fixed to the crankshaft 8 and the U-shaped
damper springs 33 are disposed in the spring retaining grooves
17c formed by setting them back from the sliding surface 17b,
the impact generated due to the torque fluctuation in the engine
can be absorbed by the compact construction so that the balancer
unit can be operated smoothly. Note that the same description
can be made with respect to the balancer drive gear 25a.
Furthermore, a coolant pump 48 is disposed at the right
end portion of the front balance shaft 22 coaxially therewith.
A rotating shaft of the coolant pump 4 8 is connected to the
balance shaft 22 by an Oldham's coupling which has a similar
construction to that of a lubricating oil pump 52, which will
be described later on, in such a manner that a slight deviation
between the centers of the rotating shaft and the balance shaft
22 can be absorbed.
In the valve train device of the embodiment, an intake

camshaft 36 and an exhaust camshaft 37 which are disposed within
the cylinder head cover 5 are constructed to be driven to rotate
by the crankshaft 8. To be specific, a crankshaft sprocket
( a crankshaft side driving wheel) 25b of the gear unit 25 press
fitted on the left shaft portion 8c of the crankshaft 8 so as
to be attached thereto and an intermediate sprocket (an
intermediate driven wheel) 38a rotationally supported by a
support shaft 39 planted in the cylinder head 4 are connected
by a timing chain 40, and an intermediate gear 38 formed
integrally on the intermediate sprocket 38a and having a smaller
diameter than that of the intermediate sprocket 38a meshes with
intake and exhaust gears 41, 42 secured to end portions of the
intake and the exhaust camshafts 36, 37. Note that the timing
chain 40 is disposed so as to pass through the chain compartments
3d, 4d formed on the left walls of the cylinder block 3 and
the cylinder head 4.
The intermediate sprocket 38a and the intermediate gear
38b are formed so as to be integrated into an intermediate
rotational unit 38 and are rotationally supportedby the support
shaft 39 which passes through the chain compartment 4d on the
cylinder head 4 in the direction in which the crankshaft extend
along the cylinder bore axis A via two sets of needle bearings
44. The support shaft 39 is inserted from the outside of the
cylinder head and is fixed at a flange portion 39a thereof to
the cylinder head 4 with two bolts 39b. Note that reference

numerals 39c, 39d denote a sealing gasket, respectively.
Here, commercially available (standard) bearings are
adopted for the two sets of needle bearings 44, 44. A space
adjusting collar 44a is disposedbetween the respective bearings
44, 44, and thrust washers (washer members) 44b, 44b for
receiving thrust load to thereby restrict the axial position
of the intermediate rotational unit 38 are provided at ends
of the bearings . The thrust washer 44b is formed into a stepped
shape having a large diameter portion which is brought into
sliding contact with outer end faces of the intermediate sprocket
and intermediate gear and a stepped portion 44c which protrudes
axially toward the needle bearing 44. The space where the
bearing 44 is arranged is regulated by the stepped portion 44c
and the collar 44a.
Thus, since the space adjusting collar 44a is interposed
between the two sets of bearings 44, 44, commercially available
standard bearings can be adopted for the needle bearings by
adjusting the length of the collar 44a and the protruding amount
of the stepped portion 44c, thereby making it possible to reduce
costs. Note that in the event that only one needle bearing
is used, the space where the bearing is arranged is adjusted
by the protruding amount of the stepped portion 44c of the washer
member.
In addition, since the washer having the stepped
configuration is adopted as the thrust washer 4 4b, the assembling

work of the intermediate sprocket 38a and the intermediate gear
38b (the intermediate rotational unit) can be improved. Namely,
in assembling the intermediate rotational unit to the engine,
while the support shaft 39 is inserted from the outside in a
state in which the intermediate sprocket 38a and the intermediate
gear 38b are disposed within the chain compartment 4d with the
thrust washers being positioned at the ends of the intermediate
sprocket 38a and the intermediate gear 38b in such a manner
as not to fall therefrom, the thrust washer 44b can be prevented
from falling by allowing the stepped portion 44c of the thrust
washer 44b to be locked in a shaft hole in the intermediate
sprocket 38a or the like, and hence the assembling properties
can be improved.
In addition, an oil hole 39e is formed in the support
shaft 39 for supplying lubricating oil introduced from the cam
compartment via an oil introducing bore 4e formed in the cylinder
head 4 to the needle bearing 44.
Additionally, four material cut-away weight reduction
holes 38c and two inspection holes 38c adapted to be used at
the time of assembling and made to double as material cut-away
weight reduction holes are formed at intervals of 60 degrees.
Then, an alignment or timing mark 38d is stamped on a tooth
situated substantially at the center of the inspection hole
38c' for the intermediate gear 38b, and timing marks 41a, 42a
are also stamped on two teeth of intake and exhaust camshaft

gears 41, 42 which correspond to the timing marks 38d. Here,
when aligning the left and right timing marks 38d, 38d with
the timing marks 41a, 42a, the intake and exhaust camshafts
gears 41, 42 are located at positions, respectively, which
correspond to a top dead center of a compression stroke.
Furthermore, timing marks 38e, 38e are also formed at
portions of the intermediate sprocket 38a which are situated
on a cover side mating surface 4f of the cylinder head 4 when
the timing marks 38d align with 41a, 42a.
Here, the intermediate rotational unit 38 is disposed
on a crankshaft side of the cylinder head 4 which is beyond
the cover-side mating surface 4f thereof, and the intake and
exhaust camshafts 36, 37 are disposed on an opposite side to
the crankshaft side. Then, a portion where the camshaft gears
and the intermediate gear mesh with each other is positioned
at substantially the same height of the mating surface 4f, and
therefore, the outer wall of the chain compartment 4d does not
constitute an interruption when the meshing portion is subjected
to visual inspection through the inspection holes 38'.
Here, the intake and exhaust camshafts 36, 37 are
rotationally supported by a camshaft carrier 80 in such a manner
that the axes thereof are located at positions which are spaced
away upwardly from the mating surface 4f of the cylinder head
4. To describe in detail, the intake and exhaust camshafts
36, 37 are mounted on a bearing portion of a carrier main body

80a detachably attached onto the mating surface 4f and are held
by a camshaft cap 80b on an upper side thereof.
Note that, in Fig. 4, since a state in which the intake
camshaft 36 is arranged is shown in an exploded fashion, while
a bottom surface of the carrier main body 80a is illustrated
as being spaced away from the mating surface 4a, in reality,
the bottom surface of the carrier main body 80a coincides with
the mating surface 4f, and this arrangement state is shown in
Fig. 3.
To align valve timings, with the left case cover 9, the
generator 35 and the cylinder head cover 5 being removed, firstly,
the crankshaft 8 is held at a top dead center of a compression
stroke by aligning the timing mark 25c (refer to Fig.11) with
the cylinder bore axis A. In addition, the intermediate
sprocket 38a and the intermediate gear 38b which are attached
to the cylinder head 4 via the support shaft 39 are positioned
so that the timing mark 38e of the intermediate sprocket 38a
aligns with the cover side mating surface 4f, and in this state,
the crankshaft sprocket 25b and the intermediate sprocket 38a
are connected by the timing chain 40. Then, the intake and
exhaust camshaft gears 41, 42 on the intake and exhaust camshafts
36, 37 are brought into mesh engagement with the intermediate
gear 38b while confirming through the inspection hole 38c' that
the timing marks 41a, 42a align with the timing mark 38d on
the intermediate gear 38b, and the intake and exhaust camshafts
36, 37 are fixed to an upper surface of the cylinder head 4
via the camshaft carrier 80.
Thus, since the inspection holes 38c' made to double as
the weight reduction holes to reduce the weight of the large
diameter intermediate sprocket 38a are provided in the
intermediate sprocket 38a, so that the alignment of the timing
marks 38d on the small diameter intermediate gear 38b which
is set on the back of the intermediate sprocket 38a with the
timingmarks 41a, 42a on the camshaft gears 41, 42 can be confirmed
through the inspection holes 38c', the meshing positions of
the intermediate gear 38b with the camshaft gears 41, 42 can
visually confirmed in an easy and ensured fashion while the
small diameter intermediate gear 38b is placed on the back of
the large diameter intermediate sprocket 38a, thereby making
it possible to align the valve timings without any problem.
In addition, since the intermediate gear 38b can be
disposed on the back side of the intermediate sprocket 38a,
the dimension from the camshaft gears 41, 42 which mesh with
the intermediate gear 38b to a cam nose 36a can be made shorter,
whereby the torsional angle of the camshaft can be made smaller
to such an extent that the dimension is made so shorter, thereby
making it possible to make compact an area surrounding the
camshafts.
Namely, for example, in a case where the intermediate
gear 38b is disposed on a front side of the intermediate sprocket

38a, while the valve timings can easily be aligned, the dimension
from the camshaft gears 41, 42 to the cam nose becomes long,
and the torsional angle of the camshafts becomes large to such
an extent that the dimension is extended, thereby reducing the
control accuracy of valve opening and closing timings.
In addition, in a case where the intermediate gear 38b
is disposed in front of the intermediate sprocket 38a, a space
between the intermediate sprocket support shaft 39 and the
camshafts 36, 37 needs to be expanded in order to avoid any
interference between the intermediate sprocket 38a and the
camshaft 36, 37, this causing a concern that the area surrounding
the camshafts is enlarged.
Additionally, since the intermediate rotational unit 38
is arranged on the crankshaft side of the cylinder head 4 across
the mating surface 4f of the cylinder head 4 with the cylinder
head cover 5 and the camshaft gears 41, 42 are arranged on the
opposite side to the crankshaft side, the meshing portion where
the camshaft gears 41, 42 mesh with the intermediate gear 38b
can be positioned in the vicinity of the mating surface 4f,
and the meshing portion can easily be visually inspected from
the outside.
Namely, since the camshafts 36, 37 are disposed upwardly
away from the mating surface 4f, while the intermediate sprocket
38a and the intermediate gear 38b are positioned within the
chain compartment 4d, the meshing portion is positioned in the

vicinity of the mating surf ace 4f, and therefore, there is caused
no risk that the outer wall of the chain compartment 4d
constitutes an interruption when the meshing portion is visually
inspected through the inspection holes 38c'.
In addition, since the position alignment mark 38e which
refers to the mating surface 4f as a reference surface is formed
on the outer surface of the intermediate sprocket 38a, the
angular positioning of the intermediate sprocket 38a which is
needed in the first place when adjusting the valve timing can
be implemented easily and securely.
Additionally, since the camshaft carrier 80 is detachably
attached to the cylinder head 4 and the camshafts 36, 37 are
rotationally supported by the camshaft carrier 80, in the event
that the camshafts 36, 37 are disposed upwardly apart from the
mating surface 4f, there can be avoided a problem that the
machining properties of the cylinder head mating surface 4f
are reduced.
Namely, in the event that the camshafts are disposed
upwardly apart from the mating surface, since the camshaft
bearing portion protrudes upwardly of the mating surface 4f,
while the machining properties are reduced when compared with
a case where the upper end surface of the cylinder head is flat,
according to the embodiment, since the construction is adopted
where the camshaft carrier 80 is detachably attached, the upper
end surface of the cylinder head can be made flat and the machining

properties can be improved.
Additionally, since the intermediate sprocket 38a and
the intermediate gear 38b are rotationally supported by
disposing the intermediate sprocket 38a and the intermediate
gear 38b within the chain compartment 4d and inserting the
support shaft 39 so as to be disposed in such a manner as to
extend across the chain compartment 4d, the supporting
construction can be simplified and the assembling properties
can be improved.
Here, a backlash adjusting mechanism is provided between
the intermediate gear 38b and the camshaft gears 41, 42. This
adjusting mechanism has a construction in which the intake
camshaft gear 41 and the exhaust camshaft gear 42 are made up
of two gears such as a driving gear (a power transmission gear)
46 and a shift gear (an adjusting gear) 45 and the angular
positions of the driving gear 46 and the shift gear 45 can be
adjusted.
Namely, the shift gear 45 and the driving gear 4 6 are
fixed to flange portions 36b, 37b formed at end portions of
the camshafts 36, 37, respectively, in such a manner that the
angular positions thereof can be adjusted by four
circumferentially long elongated holes 45a, 4 6a and four long
bolts 68a. A clearance portion 46b is cut and formed in the
driving gear 46 that is disposed outwardly, and only the shift
gear 45 is fixed in such a manner that the angular position

thereof can be adjusted two elongated holes 45b and two short
bolts 68b by making use of the clearance portion 46.
A backlash adjustment is implemented according to the
following procedure. Note that in the engine according to the
embodiment, the intermediate gear 38b rotates counterclockwise
as shown in Fig. 3 when viewed from the left-hand side of the
engine. Consequently, both the intake camshaft gear 41 and
the exhaust camshaft gear 42 rotate clockwise. In addition,
here, while the backlash adjustment will be described with
respect to the intake camshaft gear 41, the same description
would be made with respect to the exhaust camshaft gear 42.
Firstly, all the fixing bolts 68a, 68b of the intake
camshaft gear 41 are loosened, and the shift gear 45 is rotated
clockwise so that front side surfaces of teeth of the shift
gear 45 in the clockwise direction slightly abut with rear side
surfaces of teeth of the intermediate gear 38b in the
counterclockwise direction. In this state, the shift gear 45
is fixed to the flange portion 36b of the camshaft 36 with two
short bolts 68b. Then, the driving gear 46 is rotated
counterclockwise in such a manner that front side surfaces
(driven surfaces) of teeth of the driving gear 46 in the
counterclockwise direction abut with front side surfaces
(driving surfaces) of the intermediate gear 38b in the
counterclockwise direction so as to obtain a required backlash,
and in this state, four long bolts 68a are tightened up, whereby

the driving gear 46 and the shift gear 45 are fixed to the intake
camshaft 36.
Thus, since the intake and exhaust camshaft gears 41,
42 are made up of the driving gear (power transmission gear)
46 and the shift (adjusting gear ) 45 adapted to rotate relatively
to the driving gear, respectively, the backlash can be adjusted
by rotating the shift gear 45 relatively to the driving gear
46 forward or backward in the rotating directions.
Note that while, in this embodiment, both the driving
gear 46 and the shift gear 45 which constitute the camshaft
gears 41, 42 are described as being able to rotate relatively
to the camshafts, one of the driving gear 46 and the shift gear
45 may be adapted to rotate relatively and the other gear may
be integrated into the camshaft. In this case, it is desirable
that the gear integrated into the camshaft constitutes the power
transmission gear. Even if constructed in this way, similar
function and advantage to those obtained by the embodiment can
be obtained.
In addition, while, in the embodiment, the case has been
described where the invention is applied to the valve train
device which adopts the chain driving system, it goes without
saying that the invention can also be applied to a valve train
device which adopts a toothed belt driving system, and
furthermore, the invention can also be applied to a valve train
device in which the crankshaft and the intermediate gear are
connected together via a gear train.
Next, a lubricating construction will be described.
A lubrication system 50 of the engine according to the embodiment
is constructed such that lubricating oil stored within a separate
lubricating oil tank 51 is picked up and pressurized by a
lubricating oil pump 52 via a down tube 56c on a vehicle body
frame, lubricating oil discharged from the pump 52 is divided
into three systems such as a cam lubricating system 53, a
transmission lubricating system 54 and a crank lubricating
system 55 so as to be supplied to parts needing to be lubricated
at the respective systems, and lubricating oil used for
lubricating the respective parts needing lubrication is
returned to the lubricating oil tank 51 by making use of pressure
fluctuation occurring within the crank compartment 2c as the
piston 6 reciprocates vertically.
The lubricating oil tank 51 is formed integrally within
a space surrounded by a head pipe 56a, a main tube 56b, the
down tube 56c and a reinforcement bracket 56d of the vehicle
body frame 56. This lubricating oil tank 51 communicates with
a cross pipe 56e which connects lower portions of the down tube
56c via the down tube 56c.
Then, the cross pipe 56e communicates with a pick-up port
of the lubricating oil pump 52 via an outlet tube 56f connected
thereto, an oil hose 57a, a joint pipe 57b and apick-up passageway
58a formed in a crankcase cover 10. A discharge port of the

lubricating oil pump 52 is connected to an oil filter 59 via
an oil discharge passageway 58b, an external portion connecting
chamber 58c and an oil passageway 58d and is divided into the
three lubrication systems 53, 54, 55 on a secondary side of
the oil filter 59.
The oil filter 59 is constructed such that an oil element
59e is disposed in a filter compartment 59d defined by detachably
attaching a portion of a cover 47 to a filter recessed portion
10b provided in the right case cover 10 by setting part thereof
further back from the rest.
The cam lubricating system 53 has a construction which
is generally constructed such that a lower end of a vertical
member 53a of a T-shaped lubricating oil pipe is connected to
a cam side outlet 59a of an oil passageway formed on the outside
of the filter recessed portion 10b, whereas left and right ends
of a horizontal member 53b of the lubricating oil pipe are
connected to a camshaft oil supply passageway 53c, so that
lubricating oil is supplied to parts such as bearings of the
camshafts 36, 37 which need to be lubricated via the passageway
53c.
The transmission lubrication system 54 has the following
construction. A right transmission oil supply passageway 54a
formed within the right case portion 2b is connected to a
transmission side outlet 59b of the oil filter 59, and the oil
supply passageway 54a communicates with the interior of a main

shaft bore 14a formed in the main shaft 14 along the axial center
thereof via a left transmission oil passageway 54b formed in
the left case portion 2a. Then, this main shaft bore 14a
communicates with sliding portions between the main shaft 14
and change-speed gears via a plurality of branch bores 14b,
whereby lubricating oil supplied to the main shaft bore 14a
passes through the branch bores 14b to be supplied to the sliding
portions.
In addition, an intermediate portion of the left
transmission oil passageway 54b communicates with a bolt bore
60a through which a case bolt 60 for connecting the left and
right case portions 2a, 2b together is allowed to pass. This
bolt bore 60a is such as to be formed by forming a bore having
an inside diameter which is slightly larger than the outside
diameter of the case bolt 60 in tubular boss portions 60c, 60c
which are formed so as to face and abut with each other on the
mating surface between the left and right case portions 2a,
2b . The boss portion 60c is situated in the vicinity of a portion
where a gear train on the main shaft 14 meshes with a gear train
on the drive shaft 15, and a plurality of branch bores 60b are
formed from which lubricating oil within the bolt bore 60a is
spouted out toward the gear trains meshing portion. Note that
the bolts 60 shown in Fig. 19 as being developed into the left
and right case portions are the same bolt.
Furthermore, a right end portion of the bolt bore 60a

communicates with a drive shaft bore 15a formed in the drive
shaft 15 along the axial center thereof via a communication
bore 54c. Then, the drive shaft bore 15a is closedby a partition
wall 15c at a left-hand side portion and communicates with
sliding portions between the drive shaft 15 and driving gears
via a plurality of branch bores 15b. Thus, lubricating oil
supplied into the drive shaft bore 15a passes through the branch
bores 15b to be supplied to the sliding portions.
The crank lubricating system 55 has the following
construction. A crank oil supply passageway 55a is formed in
the filter cover 47 in such a manner as to extend from a crank
side outlet 59c toward the lubricating oil pump 52, and the
passageway 55 is made to communicate with a communication bore
62a which is formed in a rotating shaft 62 of the lubricating
oil pump 52 to pass therethrough along the axial center thereof.
Furthermore, the communication bore 62a communicates with a
crank oil supply bore 8e formed in the crankshaft 8 to pass
therethrough along the axial center thereof via a connecting
pie 64 . Then, this crank oil supply bore 8e communicates with
the interior of a pin bore 65a in a crank pin 65 via a branch
bore 8f, and the pin bore 65a is made to open to the rotating
surface of a needle bearing 7b at a big end portion 7a of a
connecting rod 7 via a branch bore 65b. Thus, lubricating oil
filtered in the oil filter 59 is supplied to the rotating surface
of the needle bearing 7b.

The lubricating oil pump 52 has the following construction .
A pump compartment 61c is provided in a right case 61b of a
two-piece casing made up of left and right cases 61a, 61b by
setting a relevant portion of the case further back from the
rest, and a rotor 63 is disposed rotationally within the pump
compartment 61. The rotating shaft 62 is inserted into the
rotor 63 along the axial center thereof in such a manner as
to pass therethrough to be disposed in place therein, and the
rotating shaft 62 and the rotor 63 are fixed together with a
pin 63a. Note that the oil pick-up passageway 58a and oil
discharge passageway 58b are connected to a pump compartment
upstream side and a pump compartment downstream side of the
left case 61a, respectively. In addition, reference numeral
66 denotes a relief valve for retaining the discharge pressure
of the lubricating oil pump 52 to a predetermined value of lower
and adapted to relieve the pressure on the discharge side of
the lubricating oil pump 52 to the oil pick-up passageway 58a
side when the pressure on the discharge side reaches or exceeds
the predetermined value.
The rotating shaft 62 is a tubular shaft which passes
through the pump case 61 in the axial direction and opens to
the crank oil supply passageway 55a at a right end portion thereof
as shown in the drawing. In addition, a power transmitting
flange portion 62b is formed integrally at a left end portion
of the rotating shaft 62 as shown in the drawing. The flange

portion 62b faces a right end face of the crankshaft 8, and
the flange portion 62b and the crankshaft 8 are connected
together by an Oldham' s coupling 67 in such a manner as to absorb
a slight deviation of the centers of the shafts.
The Oldham's coupling 67 is constructed such that a
coupling plate 67a is disposed between the crankshaft 8 and
the flange portion 62b, a pin 67b planted in the end face of
the crankshaft 8 and a pin 67c planted in the flange portion
62b are inserted into a connecting bore 67d in the coupling
plate 67a.
In addition, the connecting pipe 64 is such as to connect
a right end opening in the crankshaft 8 to a left end opening
in the rotating shaft 62, and sealing is provided by an oil
seal 64a between the inner circumference of the crankshaft
opening and the inner circumference of the rotating shaft opening
and the outer circumference of the connecting pipe 64.
Here, as has been described above, the crank compartment
2c is defined separately from the other transmission compartment
2d, the flywheel magnet compartment 9a and the clutch compartment
10a, whereby an oil return mechanism is constructed in which
the pressure within the crank compartment 2c is fluctuated to
be positive and negative as the piston 6 strokes, so that
lubricating oil in the respective compartments is returned to
the lubricating oil tank 51 by virtue of the pressure
fluctuation.

To describe this in detail, a discharge port 2g and a
suction or pick-up port 2h are formed in the crank compartment
2c. A discharge port reed valve 69 adapted to open when the
pressure within the crank compartment is positive is disposed
in the discharge port 2g, and a pick-up port reed valve 70 adapted
to open when the pressure within the crank compartment is
negative is disposed in the pick-up port 2h.
Then, the discharge port 2g communicates with the clutch
compartment 10a from the crank compartment 2c via a communication
bore 2i and then communicates with the transmission compartment
2d from the clutch compartment 10a via a communication bore
2j . Furthermore, the transmission compartment 2d communicates
with the flywheel magnet compartment 9a via a communication
bore 2k. A return port 2m formed so as to communicate with
the flywheel magnet compartment 9a communicates with the
lubricating oil tank 51 via a return hose 57c, an oil strainer
57d and a return hose 57e.
Here, a guide plate 2n is provided at the return port
2m. This guide plate 2n has a function to ensure the discharge
of lubricating oil by modifying the return port 2m so as to
provide a narrow gap a between a bottom plate 2p and itself
and to secure a wide width b.
Additionally, an oil separating mechanism for separating
oil mists contained in the air within the tank by virtue of
centrifugal force so as to return oil mists so separated to

the crank compartment 2c. This oil separating mechanism has
a construction in which an introduction hose 72a which is
connected to an upper portion of the lubricating oil tank 51
at one end thereof is tangentially connected to an upper portion
of a cone-shaped separating compartment 71 at the other end
and a return hose 72b connected to a bottom portion of the
separating compartment 71 is connected to the pick-up port 2h
of the crank compartment 2c. Note that the air from which the
oil mists are separated is discharged to the atmosphere via
an exhaust hole 72c.
Thus, according to the embodiment, since the crank chamber
2c is made to be a substantially closed space so that the pressure
therein fluctuates as the piston 6 reciprocates vertically,
whereby lubricating oil that has flowed into the crank
compartment 2c is sent back to the lubricating oil tank 51 by
virtue of pressure fluctuation within the crank compartment
2c, the necessity of an exclusive oil sending pump (a scavenging
pump) can be obviated, and hence the construction of the engine
can be simplified and costs can be attempted to be reduced.
Inaddition, since the discharge port reed valve (anoutlet
side check valve) 69 adapted to open when the pressure in the
crank compartment increases and to close when the pressure lowers
is disposed in the vicinity of where the oil sending passageway
is connected to the crank compartment 2c, the lubricating oil
within the crank compartment 2c can be sent back to the

lubricating oil storage tank 51 in a more ensured fashion.
In addition, since an portion above the oil level within
the lubricating oil storage tank 51 is connected to the crank
compartment 2 via the return hoses 72a, 72b and the discharge
port reed valve (a pick-up side check valve) 70 adapted to open
when the pressure in the crank compartment 2c lowers and to
close when the pressure increases is provided in the vicinity
where the return hoses are connected to the crank compartment
2c, air required is picked up into the crank compartment 2c
when the piston 6 moves upwardly, whereas the inside pressure
of the crank compartment 2c increases as the piston 6 lowers,
whereby lubricating oil within the crank compartment 2c can
be sent tout in a more ensured fashion.
Incidentally, in a case where there is provided no air
supply path from the outside to the interior of the crank
compartment 2c, only a negative pressure or a lower positive
pressure is formed inside the crank compartment, this causing
a concern that there occurs a case where oil cannot be sent
out properly.
Furthermore, since the centrifugal lubricating oil mist
separating mechanism 71 for separating lubricating oil mist
is interposed at the intermediate position along the length
of the return passageways 72a, 72b, so that lubricating oil
mist so separated is returned to the crank compartment 2c via
the return hose 72b, whereas air from which the mist content

is removed is discharged to the atmosphere, only lubricating
oil mist can be returned to the crank compartment, whereby the
reduction in oil sending efficiency can be avoided which would
occur when an excessive amount of air is allowed to flow into
the crank compartment, thereby making it possible to send out
lubricating oil in the crank compartment in an ensured fashion
while preventing the atmospheric pollution.
In addition, since the lubricating oil pump 52 is disposed
so as to be connected to the one end of the crankshaft 8 and
the discharge port of the lubricating oil pump 52 is made to
communicate with the crank oil supply bore (an in-crankshaft
oil supply passageway) 8e formed within the crankshaft 8 via
the communication bore (an in-pump oil supply passageway) 62a
formed within the lubricating oil pump 52 and the connecting
pipe 64, the lubricating oil can be supplied to the parts of
the crankshaft 8 which need to be lubricated by the simple and
compact construction.
In addition, since the crankshaft 8 and the lubricating
oil pump 52 are connected together by the Oldham's coupling
67 which can absorb the displacement of the shafts in the
direction normal thereto and the communication bore 62a and
the crank oil supply bore 8e are made to communicate with each
other via the connecting pipe 64 with the O rings 64a having
elasticity being interposed between the connecting pipe 64 and
the communicating bore 62a, the crank oil supply bore 8e, even

in the event that the centers of the crankshaft 8 and the pump
shaft 62 are caused to deviate slightly from each other,
lubricating oil can be supplied to the parts needing to be
lubricated without any problem, thereby making it possible to
secure the required lubricating properties.
Furthermore, since the tubular boss portion 60c is formed
in the vicinity of the main shaft 14 and the drive shaft 15
which constitute the transmission, the crankcase connecting
case bolt 60 is inserted into the bolt bore 60a in the boss
portion 60c so that the space between the inner circumferential
surface of the bolt bore 60a and the outer circumferential
surface of the case bolt 60 is made to form the lubricating
oil passageway, and the branch bore (the lubricating oil supply
bore) 60b is formed which is directed to the change-speed gears
at the boss portion 60c, lubricating oil can be supplied to
the meshing surfaces of the change-speed gears while obviating
the necessity of providing an exclusive lubricating oil supply
passageway.
In addition, since the other end of the lubricating oil
passageway defined by the inner circumferential surface of the
bolt bore 60c and the outer circumferential surface of the case
bolt 60 is made to communicate with an opening of the drive
shaft bore (the lubricating oil passageway) 15a formed within
the drive shaft 15 which is situated opposite to an outlet side
of the bore, lubricating oil can be supplied to the portions

on the drive shaft 15 which are brought into sliding contact
with the change-speed gears while obviating the necessity of
providing an exclusive lubricating oil supply passageway.
Note that while the embodiment has been described as the
invention being applied to a so-called DOHC engine which is
provided with the intake camshaft and the exhaust camshaft,
the invention can, of course, be applied to a so-called SOHC
which is provided with a single camshaft which is made to function
as both an intake camshaft and an exhaust camshaft as required.
Industrial Applicability
According to the first aspect of the invention, since
the intermediate gear is made smaller in diameter than the
intermediate driven wheel and is disposed behind the
intermediate driven wheel and furthermore the inspection hole
is formed in the intermediate driven wheel for visualizing the
meshing portion where the intermediate gear and the camshaft
gear mesh with each other, the meshing position between the
intermediate gear and the camshaft gear can be visually observed
easily and securely while the small-diameter intermediate gear
is disposed behind the large-diameter intermediate driven wheel,
thereby making it possible to carry out valve timing without
any problem.
In addition, since the intermediate gear can be disposed
behind the intermediate driven wheel, the dimension from the

camshaft gear which meshes with the intermediate gear to the
cam nose can be made shorter, and therefore, the torsional angle
of the camshaft can be reduced accordingly, thereby making it
possible to improve the valve opening and closing timing control
accuracy. In addition, the area surrounding the camshaft can
be made compact.
According to the second aspect of the invention, since
the intermediate driven wheel and the intermediate gear are
disposed on the crankshaft side across the mating surface of
the cylinder head with the cylinder head cover, whereas the
camshaft gear is disposed on the opposite side to the crankshaft
side across the mating surface, the meshing portion where the
intermediate gear meshes with the camshaft gear is positioned
in the vicinity of the mating surface, thereby making it possible
to facilitate the visual observation of the meshing portion
from the outside.
According to the third aspect of the invention, since
the position alignment mark which refers to the mating surface
as a reference surface is formed on the outer surface of the
intermediate driven wheel, the alignment of the angular position
of the intermediate driven wheel which is required in the first
place in adjusting valve timing can be implemented easily and
securely.
According to the fourth aspect of the invention, since
the camshaft carrier is detachably attached to the cylinder

head and the camshaft is rotationally mounted on the camshaft
carrier by means of the camshaft cap, there can be eliminated
a problem of the machining properties of the cylinder head mating
surface being reduced which would result when the camshaft is
disposed on the opposite side to the crankshaft side across
the mating surface in such a manner as to be apart from the
mating surface.
According to the fifth aspect of the invention, since
the intermediate rotational unit into which the intermediate
sprocket which is the intermediate driven wheel and the
intermediate gear are integrated is disposed within the chain
compartment formed on the side wall of the cylinder head and
is rotationally supported by the support shaft which is inserted
to be disposed across the chain compartment, the supporting
construction of the intermediate rotational unit can be
simplified and the assembling properties can be improved.
According to the sixth aspect of the invention, since
the washer member is disposed between the intermediate
rotational unit and the wall surface of the chain compartment
for regulating the axial position of the intermediate rotational
unit and the axial arrangement space for the bearing,
commercially available bearings can be adopted without any
machining, thereby making it possible to reduce costs.
According to the seventh aspect of the invention, since
the camshaft gear is made up of the power transmission gear

and the adjustment gear which is made to rotate relative to
the power transmission gear, whereby the backlash is adjusted
by causing the adjustment gear to relatively rotate forward
in the rotating direction relative to the power transmission
gear so that the tooth faces of the intermediate gear are held
between the tooth faces of the adjustment gear and the tooth
faces of the power transmission gear.
WE CLAIM:
1. An engine valve train device in which an intermediate driven wheel disposed
in the vicinity of a camshaft is driven by a crankshaft-side driving wheel formed
on a crankshaft and a camshaft gear fixed to the camshaft is driven by an
intermediate gear disposed on a support shaft on which the intermediate driven
wheel is disposed, the intermediate gear integrally rotating with the intermediate
driven wheel, the engine valve train device being characterized in that a
reduction ratio from the crankshaft-side driving wheel to the intermediate driven
wheel is set larger than a reduction ratio from the intermediate gear to the
camshaft gear, in that the intermediate gear is made smaller in diameter than the
intermediate driven wheel to such an extent that a pitch circle of the intermediate
gear passes substantially an intermediate between a diameter of a boss and a
pitch circle of the intermediate driven wheel and the intermediate gear is
disposed on a back side of the intermediate driven wheel, in that an inspection
hole is formed in the intermediate driven wheel for visualizing a meshing portion
where the intermediate gear and the camshaft gear mesh with each other, and in
that an alignment mark is formed on a tooth portion of the intermediate gear and
the camshaft gear, respectively.
2. An engine valve train device as claimed in claim 1, wherein the intermediate
driven wheel and the intermediate gear are disposed on a crankshaft side across
a mating surface of a cylinder head with a cylinder head cover, whereas the
camshaft gear is disposed on an opposite side to the crankshaft side across the
mating surface, wherein the meshing portion where the intermediate gear
meshes with the camshaft gear is positioned in the vicinity of the mating surface.
3. An engine valve train device as claimed in claim 1 or 2, wherein a position
alignment mark which refers to the mating surface as a reference surface is
formed on an outer surface of the intermediate driven wheel.
4. An engine valve train device as claimed in claim 2 or 3, wherein a camshaft
carrier is detachably attached to the cylinder head and in that the camshaft is
rotationally mounted on the camshaft carrier by means of a camshaft cap.
5. An engine train device as claimed in any of claims 1 to 4, wherein the
intermediate driven wheel is an intermediate sprocket around which a timing
chain is wound and is formed integrally with the intermediate gear to constitute
an intermediate rotational unit, and wherein the intermediate rotational unit is
disposed within a chain compartment formed on a side wall of the cylinder head
in such a manner that a rotational shaft of the intermediate rotational unit is
located closer to the crankshaft side than the mating surface and is rotationally
supported via a bearing by a support shaft which is inserted to the disposed in
such a manner as to extend across the chain compartment.
6. An engine valve train device as claimed in claim 5, wherein a washer member
is disposed between the intermediate rotational unit and a wall surface of the
chain compartment for regulating an axial position of the intermediate rotational
unit and an axial arrangement space for the bearing.
7. An engine valve train device as claimed in any one of claims 1 to 6, wherein
the camshaft gear comprises a power transmission gear for transmitting a driving
force from the intermediate gear to the camshaft and an adjustment gear for
adjusting a backlash between the power transmission gear and the intermediate
gear, the adjustment gear being made to rotate relative to the power
transmission gear, whereby the backlash is adjusted by causing the adjustment
gear to relatively rotate forward in a rotating direction relative to the power
transmission gear.
8. An engine valve train device as claimed in claim 1, wherein an alignment mark
is formed on each tooth portion of an intake camshaft gear and an exhaust
camshaft gear disposed on the intake camshaft and the exhaust camshaft
respectively and on a tooth portion of the intermediate gear, wherein the
intermediate driven wheel is formed with an inspection hole for visualizing the
alignment marks of the intake camshaft gear and the intermediate gear and an
inspection hole through for visualizing alignment marks of the exhaust camshaft
gear and the intermediate gear, and wherein the alignment marks of the intake
camshaft gear and the intermediate gear and the alignment marks of the exhaust
camshaft gear and the intermediate gear are visible at the same time.
In an engine valve train device in which a crankshaft
sprocket 25b provided on a crankshaft 8 and an intermediate
sprocket 38a disposed in the vicinity of camshafts 36, 37 are
connected by means of a timing chain 40 and an intermediate
gear 38b fixed to the intermediate sprocket 38a is made to mesh
with camshaft gears 41, 42 fixed to the camshafts, the
intermediate gear 38b is made smaller in diameter than the
intermediate sprocket 38a and is disposed behind the
intermediate sprocket 38, and furthermore, an inspection hole
38c' is formed in the intermediate sprocket 38a for visualizing
the meshing portion between the intermediate gear 38b and the
camshafts gears 41, 42.

Documents:

1152-kolnp-2004-granted-abstract.pdf

1152-kolnp-2004-granted-claims.pdf

1152-kolnp-2004-granted-correspondence.pdf

1152-kolnp-2004-granted-description (complete).pdf

1152-kolnp-2004-granted-drawings.pdf

1152-kolnp-2004-granted-examination report.pdf

1152-kolnp-2004-granted-form 1.pdf

1152-kolnp-2004-granted-form 13.pdf

1152-kolnp-2004-granted-form 18.pdf

1152-kolnp-2004-granted-form 2.pdf

1152-kolnp-2004-granted-form 3.pdf

1152-kolnp-2004-granted-form 5.pdf

1152-kolnp-2004-granted-pa.pdf

1152-kolnp-2004-granted-reply to examination report.pdf

1152-kolnp-2004-granted-specification.pdf

1152-kolnp-2004-granted-translated copy of priority document.pdf


Patent Number 222868
Indian Patent Application Number 1152/KOLNP/2004
PG Journal Number 35/2008
Publication Date 29-Aug-2008
Grant Date 27-Aug-2008
Date of Filing 10-Aug-2004
Name of Patentee YAMAHA HATSUDOKI KABUSHIKI KAISHA
Applicant Address 2500 SHINGAI, IWATA-SHI, SHIZUOKA 438 8501
Inventors:
# Inventor's Name Inventor's Address
1 UTSUMI YOJI C/O. YAMAHA HATSUDOKI KABUSHIKI KAISHA, 2500 SHINGAI, IWATA-SHI, SHIZUOKA 438 8501
2 ITO MASAHIRO C/O. YAMAHA HATSUDOKI KABUSHIKI KAISHA, 2500 SHINGAI, IWATA-SHI, SHIZUOKA 438 8501
PCT International Classification Number F01L 1/02
PCT International Application Number PCT/JP03/01606
PCT International Filing date 2003-02-14
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2002-43836 2002-02-20 Japan