Title of Invention

SPINNING JET HOUSING FOR AN AIR JET SPINNING ARRANGEMENT.

Abstract A spinning jet housing for an airjet spinning arrangement for producing a spun thread from a staple fibre strand comprises a flow channel which is enclosed by a tube-like walls. The walls are penetrated in turn by injector channels. The spinning jet housing, including the flow channel and the injector channels, is a one-piece component formed without cutting action.
Full Text BACKGROUND AND SUMMARY OF THE INVENTION
Spinning jet housing for an airjet spinning arrangement
T
he present invention relates to a spinning jet housing for an airjet
spinning arrangement for producing a spun thread from a staple fibre
strand, comprising a flow channel which is enclosed by a tube-like wall,
which in turn is penetrated by injector channels having a closed cross
section.
A spinning jet housing of this type is prior art in, for example, US patent
44 80 435 or in German published patent application 37 32 708.
The injector channels provided herefore have a very small cross section
and must be exactly positioned so that a vortex current provided for the
spinning process can be generated. In the spinning jet housing in US
patent 44 80 435, the injector channels are drilled, whereby, in order to
keep the bore hole as short as possible, an insert is applied to the area of
the injector channels, which permits the drilling of particularly small
diameters. The spinning jet housing in German published patent
application 37 32 708, in contrast, is designed as a two-part component,
whereby in one part-housing an injector slit is worked in, which is open
on one side and subsequently completes the closed injector channel by
means of using the other part-housing as a cover. In common with both
varieties is that the injector channels are applied subsequently to the
spinning jet housing, which naturally leads to difficulties in reproducing
the exactness of the positioning.
It is an object of the present invention to manufacture the injector
channels of the spinning jet housing in a simple and cost-effective way
and in particular to ensure exact reproducibility.
This object is achieved according to the present invention in that the
spinning jet housing, including the flow channel and the injector
channels, is a one-piece component formed without cutting action.
Spinning airjet housing of the type according to the present invention
can, in principle, be manufactured using all possible types of pressure
diecasting and injection moulding processes. It is however, expedient to
manufacture the spinning jet housing from oxide ceramics as this is a
part subject to wear. By means of
correspondingly formed core inserts, the necessary hollow spaces, first
and foremost the flow channel and the injector channels, can be formed
in the known way at the stage of manufacture. As all the spinning jet
housings are made from one and the same tool, the exactness of the
dimensions and thus the reproducibility thereof is ensured for mass
production, in particular in the case of the injector channels.
The manufacture of the spinning jet housing as a one-piece component
formed without cutting action permits a variety of designs of the injector
channels for different airjet spinning arrangements. For example, injector
channels can be arranged inclined in running direction of the staple fibre
strand, while alternatively the injector channels can, of course, lie in a
radial plane in relation to the running direction of the staple fibre strand.
In the latter case it is advantageous when the mouthpieces of the injector
channels are aligned towards a conical ring surface surrounding the
staple fibre strand, said conical ring surface being inclined in running
direction of the staple fibres strand and being formed in one piece with
the spinning jet housing. This causes the compressed air currents, which
generate the vortex airflow, to be deflected from the radial direction to the
running direction of the staple fibre strand.
Not only the necessary channels can be inserted, but also further
important, functional components can be directly formed into the
spinning jet housing according to the present invention. It is thus
possible that the flow channel for the staple fibre strand comprises a feed
channel, which is bordered eccentrically on one longitudinal side by a
fibre guiding surface which is formed in one piece with the spinning jet
housing. A fibre guiding surface of this type can comprise a known way a
deflecting edge which acts as a twist block.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
These and further objects, features and advantages of the present
invention will become more readily apparent from the following detailed
description thereof when taken in conjunction with the accompanying
drawings wherein.
Figure 1 is a greatly enlarged depiction of an axial intersection of an
airjet spinning arrangement comprising a spinning jet housing.
Figure 2 is a section along the intersectional surface II-II of Figure 1 of
the spinning jet housing only.
Figure 3 is an intersection of a spinning jet housing similar to Figure 1
whereby the injector channels have a different design.
Figure 1 shows an airjet spinning arrangement, with which a staple fibre
strand 2 fed in running direction A through a feed channel 1 is imparted
a twist in a vortex chamber 3, so that a spun thread 4 is formed, which
is then withdrawn through a yarn withdrawal channel 5 in withdrawal
direction B. The staple fibre strand 2 can come from a drafting unit or
another drafting aggregate. A fluid device generates a vortex current in
the vortex chamber 3 by means of blowing in compressed air through
injector channels 6 which project with their mouthpieces tangentially
into the vortex chamber 3. The compressed air exiting out of the
mouthpieces 7 of the injector channels 6 is drawn off by an air
evacuation channel 8, whereby this has a ring-shaped cross section
arranged around a spindle-shaped stationary component 9 surrounding
the yarn withdrawal channel 5. The feed channel 1 forms, together with
the air evacuation channel 8, a flow channel which is surrounded by a
tube-shaped wall 10, which is in turn penetrated by the injector
channels 6.
Downstream of the exit opening 11 of the feed channel 1, a twist block in
the form of a deflecting edge 12 of a fibre guiding surface 13 is arranged,
which is arranged to a longitudinal side of the feed channel 1
eccentrically to the yarn withdrawal channel 5. The deflecting edge 12 is
located directly upstream of the entry opening 14 of the yarn withdrawal
channel 5.
In the airjet spinning arrangement, the fibres to be spun are held on the
one hand in the staple fibre strand and in this form are fed from the exit
opening 11 of the feed channel 1 essentially without any spinning twist
into the yarn withdrawal channel 5. On the other hand the fibres are
subject to the effect of the vortex current in the area between the feed
channel 1 and the yarn withdrawal channel 5, which vortex current
drives the fibres, or at least their end areas, radially away from the entry
opening 14 of the yarn withdrawal channel 5. The threads 4 produced in
the above described process have therefore a core with fibres without any
significant twist extending essentially in thread longitudinal direction,
and an outer area, in which the fibres or the fibre areas are wound
around the core.
Based on an idealized process for the purposes of greater clarity, the
thread structure comes about in that the front ends of fibres, in
particular those, whose following-on areas are still held upstream in the
feed channel 1, land essentially
directly in the yarn withdrawal channel 5, while, however, following-on
fibre areas, in particular when they are no longer held in the entry area
of the feed channel 1, are pulled out of the staple fibre strand 2 by the
vortex formation, and wound around the forming thread 4.
In any case, fibres are simultaneously bound in the forming thread 4,
whereby they are pulled through the yarn withdrawal channel 5, and are
also subject to the vortex current which accelerates the fibres
centrifugally, that is, away from the entry opening 14 of the yarn
withdrawal channel 5, and pulls them into the air evacuation channel 8.
The fibre areas pulled out of the staple fibre strand 2 by the vortex
current form a fibre vortex which runs into the entry opening 14 of the
yarn withdrawal channel 5, the longer parts of said fibre vortex winding
themselves spiral-like around the outside of the spindle-like component
9 and being pulled in this spiral form against the forces of the current in
the air evacuation channel 8 towards the entry opening 14 of the yarn
withdrawal channel 5.
With the aid of Figure 2 in addition to Figure 1, the injector channels 6
are described in more detail below.
According to the embodiment shown in the above mentioned Figures,
there are four injector channels 6 overall per airjet spinning
arrangement, each of which is provided with a mouthpiece 7, which is,
as can best be seen in Figure 2, tangentially directed in the vortex
chamber 3. These injector channels 6 are arranged in a spinning jet
housing 15 in a way described below, said injector channels 6 having a
closed cross section. The injector channels 6 extend in a plane radial to
the running direction A of the staple fibre strand 2.
An annular space 16 radially surrounding the spinning jet housing 15 is
connected to a vacuum source in a way not shown. The compressed air
gets from the annular space 16 to the individual injector channels 6 via
axial recesses 17 provided in the outer contour of the spinning jet
housing 15. The annular space 16 is sealed off from the outside by a wall
of a housing 18.
Directly downstream of the mouthpieces 7 of the injector channels 6 a
conical ring surface 19 inclined in the running direction A of the staple
fibre strand 2 is provided. Although the injector channels 6 lie in a radial
plane, the compressed air existing out of the mouthpieces 7 is deflected
by the ring surface 19 in running direction A of the
staple fibre strand 2. The conical ring surface 19 surrounds the staple
fibre strand 2, whereby the mouthpieces 7 are aligned tangentially
towards the ring surface 19.
In order to be able to manufacture the individual functional elements
very exactly and repeatedly, in particular the injector channels 6 with
their small cross sections, it is provided according to the present
invention that the spinning jet housing 15, including the flow channel 1,
8 and the injector channels 6, is a one-piece component formed without
cutting action in addition, the conical ring surface 19 and the fibre
guiding surface 13 with the deflecting edge 12 are also formed in one
piece. Because of the danger of wear, the spinning jet housing is made
from oxide ceramics, for example, aluminium oxide.
The embodiment shown in Figure 3 has a- somewhat differently designed
air jet spinning arrangement, whereby those components which are
identical to those in Figures 1 and 2, are provided with the same
reference numbers. A repeat description can therefore be omitted.
Deviating from the embodiment shown in Figures 1 and 2, injector
channels 20 are provided in the embodiment according to Figure 3 which
are inclined in the running direction A of the staple fibre strand 2. The
mouthpieces 21 of the injector channels 20 are again directed
tangentially in the vortex chamber 3. In this embodiment a spinning jet
housing 22 is also provided which is a one-piece component formed
without cutting action. The injector channels 20 begin again in an
annular space 23, which is connected to a source for compressed air (not
shown) and from which the compressed air is fed via recesses 24 to the
injector channels 20. The annular space 23 is covered on the outside by
a housing 25.
WE CLAIM:
1. Spinning jet housing for an airjet spinning arrangement for
producing a spun thread from a staple fibre strand, comprising a
flow channel which is enclosed by a tube-like wall, which in turn is
penetrated by injector channels having a closed cross section,
characterized in that the spinning jet housing (15; 22), including
the flow channel (1,8) and the injector channels (6; 20), is a one-
piece component formed without cutting action.
2. Spinning jet housing as claimed in claim 1, wherein it consists of
oxide ceramics.
3. Spinning jet housing as claimed in claim 1 or 2, wherein the
injector channels (20) are inclined in the running direction (A) of
the staple fibre strand (2).
4. Spinning jet housing as claimed in claim 1 or 2, wherein the
injector channels (6) lie in a radial plane in relation to the running
direction (A) of the stable fibre strand (2).
5. Spinning jet housing as claimed in claim 4, wherein the mouth-
pieces (7) of the injector channels (6) are aligned towards a conical
ring surface (19) surrounding the staple fibre strand (2), said
conical ring surface (19) being inclined in running direction (A) of
the staple fibres strand (2) and being formed in one piece with the
spinning jet housing (15).
6. A spinning jet housing as claimed in any one of the claims 1 to 5,
wherein the flow channel (1, 8) for the staple fibre strand (2)
comprises a feed channel (1), which is bordered eccentrically on
one longitudinal side by a fibre guiding surface (13), which is
formed in one piece with the spinning jet housing (15;22).
7. A spinning jet housing as claimed in claim 6, wherein the fibre
guiding surface (13) comprises a deflecting edge (12) which
functions as a twist block.
A spinning jet housing for an airjet spinning arrangement for producing
a spun thread from a staple fibre strand comprises a flow channel which
is enclosed by a tube-like walls. The walls are penetrated in turn by
injector channels. The spinning jet housing, including the flow channel
and the injector channels, is a one-piece component formed without
cutting action.

Documents:

1185-kolnp-2005-granted-abstract.pdf

1185-kolnp-2005-granted-assignment.pdf

1185-kolnp-2005-granted-claims.pdf

1185-kolnp-2005-granted-correspondence.pdf

1185-kolnp-2005-granted-description (complete).pdf

1185-kolnp-2005-granted-drawings.pdf

1185-kolnp-2005-granted-examination report.pdf

1185-kolnp-2005-granted-form 1.pdf

1185-kolnp-2005-granted-form 18.pdf

1185-kolnp-2005-granted-form 2.pdf

1185-kolnp-2005-granted-form 3.pdf

1185-kolnp-2005-granted-form 5.pdf

1185-kolnp-2005-granted-letter patent.pdf

1185-kolnp-2005-granted-pa.pdf

1185-kolnp-2005-granted-reply to examination report.pdf

1185-kolnp-2005-granted-specification.pdf

1185-kolnp-2005-granted-translated copy of priority document.pdf


Patent Number 222869
Indian Patent Application Number 1185/KOLNP/2005
PG Journal Number 35/2008
Publication Date 29-Aug-2008
Grant Date 27-Aug-2008
Date of Filing 20-Jun-2005
Name of Patentee MASCHINENFABRIK RIETER AG.
Applicant Address KLOSTERSTRASSE 20, CH-8406 WINTERTHUR
Inventors:
# Inventor's Name Inventor's Address
1 SCHWEIER, PETER TECKSTRASSE 14, 73312 GEISLINGEN/STEIGE
PCT International Classification Number D01H 4/02, 1/115
PCT International Application Number PCT/EP2003/011769
PCT International Filing date 2003-10-24
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 102 61 778.3 2002-12-20 Germany