Title of Invention

ORGANOSILICON COMPOUNDS AND A PROCESS FOR THE PRODUCTION THEREOF

Abstract Organosilicon compounds of the general formula I and/or II are produced by reacting silanes of the general formula III with alcohols of the general formula R'-OH, with elimination of R-OH, and R-OH is continuously separated from the reaction mixture by distillation. The organosilicon compounds may be used in rubber mixtures.
Full Text Organosilicon compounds
This invention relates to organosilicon compounds, to a
process for the production thereof and to the use thereof.
It is known to use silanes as adhesion promoters.
Aminoalkyltrialkoxysilanes, such as for example 3-amino-
propyltrimethoxysilane and 3-aminopropyltriethoxysilane,
methacryloxyalkyltrialkoxysilanes, such as for example
3-methacryloxypropyltrimethoxysilane, polysulfane
alkyltrialkoxysilanes, such as for example bis[3-triethoxy-
silylpropyl]polysulfane and bis[3-triethoxysilylpropyl]-
disulfane and mercaptoalkyltrialkoxysilanes, such as for
example 3-mercaptopropyltrimethoxysilane and 3-mercapto-
propyltriethoxysilane as adhesion promoters between
inorganic materials, for example glass fibres, metals or
oxide fillers, and organic polymers, such as thermosets,
thermoplastics and elastomers, or as crosslinking agents
and surface-modifying agents.
These adhesion promoters or coupling or bonding agents form
bonds both with the filler and with the elastomer, so
ensuring good interaction between the filler surface and
the elastomer. They reduce mixture viscosity and facilitate
filler dispersion.
It is moreover known that using conventional commercial
silane adhesion promoters (DE 22 55 577) having three
alkoxy substituents on the silicon atom results in the
release of considerable quantities of alcohol during and
after bonding to the filler. Since the silanes used are
generally trimethoxy- and triethoxy-substituted,
considerable quantities of the corresponding alcohols
methanol and ethanol are released.
It is furthermore known that methoxy- and ethoxy-
substituted silanes are more reactive than the
corresponding long-chain alkoxy-substituted silanes and are
thus able to bond themselves to the filler more rapidly,
such that, on economic grounds, it is not possible to
dispense with the use of methoxy- and ethoxy-substituted
silanes.
One disadvantage of known organosilicon compounds is the
release of volatile alcohols, such as methanol and ethanol,
into the environment during and after bonding of the silane
to the filler.
The object of the invention is to produce organosilicon
compounds which release smaller quantities of volatile
alcohol during bonding to the filler and simultaneously
have elevated reactivity.
The present invention provides organosilicon compounds of
the general formula I and/or II
wherein R is a mothyl or ethyl group,
R' is identical or different and is a C9-C30 branched or
unbranched monovalent alkyl or alkenyl group, aryl group
aralkyl group branched or unbranched C2-C30 alkyl ether
group, branched or unbranched C2-C30 alkyl polyether group
or R' ' ' si , where R' ' ' is C1-C30 branched or unbranched
alkyl or alkenyl group, aralkyl group or aryl group,
R" is a branched or unbranched, saturated or unsaturated,
aliphatic, aromatic or mixed aliphatic/aromatic divalent
C1-C30 hydrocarbon group,
X is NH13mh where 1,2, 3 and m =1; O(C=O)-R'' where
n = 1 and m = 1, SH where n = 1 and m = 1, S where n = 2
and m = 1-10 and mixtures thereof, S(C=O)-R'' where n = 1
and m = 1 on H where n = 1 and m = 1.
R" may mean CH2, CH2CH2, CH2CH2CH2, CH2CH2CH2CH2, CH(CH3),
CH2CH(CH3), C(CH3)2, CH(C2H5), CH2CH2CH (CH3) , CH2CH (CH3) CH2
or
Organosilicon compounds according to the invention of the
formula I or II may be:

The present invention also provides a process for the
production of the organosilicon compounds according to the
invention, which process is characterised in that silanes
of the general formula III
in which R, R", X, m and n have the above-stated meaning,
are reacted with alcohols of the general formula R'-OH, in
which R' exhibits the above-stated meaning, with
elimination of R-OH, and R-OH is continuously separated
from the reaction mixture by distillation.
In the process according to the invention, a mixture may be
obtained in which none, one, two or three of the RO groups
are replaced by R'O groups. The ratio of the RO groups to
R'O groups may be determined by the molar ratio of the
silane of the general formula III to the alcohol of the
general formula R'-OH. For example, when n = 1, an
organosilicon compound having an average composition
according to the formula I may be produced by reacting two
mol equivalents of the alcohol of the general formula R'-OH
with one mol equivalent of the silane of the general
formula III. For example, when n = 2, an organosilicon
compound having an average composition according to the
formula I may be produced by reacting four mol. equivalents
of the alcohol of the general formula R'-OH with one mol
equivalent of the silane of the general formula III.
The mixture may be used as is or separated into individual
compounds.
When R' = R''3Si, the silane of the general formula III
may be reacted with R''3Si-OH or with R''3Si-O-SiR''3.
The compound R1 ''3Si-O-SiR' ' '3 can hydrolyse to yield
R''3Si-OH and react with the silane of the general formula
III.
The reaction may be accelerated by neutral, acidic or basic
catalysts, such as hydrochloric acid, sulfuric acid,
phosphoric acid, formic acid, acetic acid, para-
toluenesulfonic acid, sodium hydroxide solution, potassium
hydroxide solution, sodium methylate, sodium ethylate,
Deloxan ASP 1/9, Amberlyst 15 ion exchange resins or metal
compounds.
Metal compounds may also be transition metal compounds.
Metal compounds which may be used for the catalysts are
metal chlorides, metal oxides, metal oxychlorides, metal
alkoxides, metal oxyalkoxides, metal amides, metal imides
or transition metal compounds with multiple, bound ligands.
The following may, for example, be used as metal compounds:
halides, amides or alkoxides main group 3 (M3+ = B, Al, Ga,
In, Tl: M3+(OMe)3, M3+(OEt)3, M3+(OC3H7)3, M3+ (OC4H9) 3) ,
halides, oxides, imides, alkoxides, amides, thiolates and
combinations of the stated classes of substituents with
multiple, bound ligands on compounds of the lanthanide
group (rare earths, atomic numbers 58 to 71 in the periodic
system of elements),
halides, oxides, imides, alkoxides, amides, thiolates and
combinations of the stated classes of substituents with
multiple, bound ligands on compounds of subgroup 3 (M3+ =
Sc, Y, La: M3+(OMe)3, M3+(OEt)3, M3+(OC3H7)3, M3+(OC4H9)3,
cpM3+(Cl)2, cp cpM3+(OMe)2, cpM3+(OEt)2, cpM3+(NMe2)2 where cp
= cyclopentadienyl) ,
halides, amides, thiolates or alkoxides of main group 4
(M4+ = Si, Ge, Sn, Pb: M4+(OMe)4, M4+(OEt)4, M4+(OC3H7)4,
M4+(OC4H9)4; M2+ = Sn, Pb: M2+(OMe)2, M2+(OEt)2, M2+(OC3H7)2,
M2+(OC4H9)2, tin dilaurate, tin diacetate, Sn(OBu)2),
halides, oxides, imides, alkoxides, amides, thiolates and
combinations of the stated classes of substituents with
multiple, bound ligands on compounds of subgroup 4 (M4+ =
Ti, Zr, Hf: M4+(F)4, M4+(C1)4, M4+(Br)4, M4+(I)4; M4+(OMe)4,
M4+(OEt)4, M4+(OC3H7)4, M4+(OC4H9)4, cp2Ti(Cl)2, cp2Zr(Cl)2 ,
cp2Hf(Cl)2, cp2Ti(OMe)2, cp2Zr(OMe)2, cp2Hf(OMe)2, cpTi(Cl)3,
cpZr(Cl)3 , cpHf(Cl)3; cpTi(OMe}3, cpZr(OMe)3 , cpHf(OMe)3,
M4+(NMe2)4, M4+(NEt2)4, M4+(NHC4H9) 4) ,
halides, oxides, imides, alkoxides, amides, thiolates and
combinations of the stated classes of substituents with
multiple, bound ligands on compounds of subgroup 5 (SM5+, M4+
or M3+ = V, Nb, Ta: M5+(OMe)5, M5+(OEt)5, M5+(OC3H7)5,
M5+(OC4H9)5, M3+O(OMe)3, M3+O(OEt)3, M3+0 (OC3H7) 3, M3+0 (OC4H9) 3,
cpV(OMe)4, cpNb(OMe)3 , cpTa(OMe)3; cpV(OMe)2, cpNb(OMe)3,
cpTa(OMe)3),
halides, oxides, imides, alkoxides, amides, thiolates and
combinations of the stated classes of substituents with
multiple, bound ligands on compounds of subgroup 6 (M6+, Mb+
or M4+ = Cr, Mo, W: M6+(OMe)6, M6+(OEt)6, M6+(OC3H7)6,
M6+(OC4H9)6, M6+O(OMe)4, M6+O(OEt)4, M6+0 (OC3H7)4, M6+0 (OC4H9) 4,
M6+O2(OMe)2, M6+O2(OEt)2, M6+O2 (OC3H7) 2, M6+O2 (OC4H9) 2,
M6+O2(OSiMe3)2) or
halides, oxides, imides, alkoxides, amides, thiolates and
combinations of the stated classes of substituents with
multiple, bound ligands on compounds of subgroup 7 (M7+,
M6+, M5+ or M4+ = Mn, Re: M7+0 (OMe)5, M7+O(OEt)5, M7+0
(OC3H7)5, M7+O{OC4H9)5, M7+O2(OMe)3, M7+O2(OEt)3, M7+O2 (OC3H7) 3,
M7+O2(OC4H9)3, M7+O2(OSiMe3)3, M7+O3 (OSiMe3) , M7+O3(CH3)).
The metal compounds may have a free coordination site on
the metal.
Metal compounds which are formed by addition of water to
yield hydrolysable metal compounds may also be used as
catalysts.
In one particular embodiment, titanates, such as for
example tetra-n-butyl orthotitanate or tetra-iso-propyl
orthotitanate, may be used as catalysts.
The metal compounds may be anhydrous, as a result of which
overall less water is introduced into the reaction mixture
and fewer oligomeric silane compounds are obtained.
The reaction may be performed at temperatures of between 20
and 200°C. In order to avoid condensation reactions, it may
be advantageous to perform the reaction in an anhydrous
atmosphere, preferably in an inert gas atmosphere.
The organosilicon compounds according to the invention may
be used as adhesion promoters between inorganic materials
(for example glass fibres, metals, oxide fillers, silicas)
and organic polymers {for example thermosets,
thermoplastics, elastomers), or as crosslinking agents and
surface-modifying agents. The organosilicon compounds
according to the invention may be used as adhesion
promoters in tyres filled with silica and/or starch.
The present invention also provides rubber mixtures, which
are characterised in that they contain rubber, filler, such
as for example precipitated silica, optionally further
rubber auxiliary substances, as well as at least one
organosilicon compound according to the invention.
The organosilicon compound according to the invention may
be used in quantities of 0.1 to 20 wt.%, relative to the
quantity of rubber used.
The organosilicon compounds according to the invention and
the fillers may preferably be added at composition
temperatures of 100 to 200°C. They may, however, also be
added later at lower temperatures (40 to 100°C), for
example together with further rubber auxiliary substances.
The organosilicon compound may be added to the mixing
process both in pure form and applied onto an inert organic
or inorganic support. Preferred support materials are
silicas," waxes, thermoplastics, natural or synthetic
silicates, aluminium oxide or carbon blacks.
The following fillers may be used as fillers for the rubber
mixtures according to the invention:
carbon blacks: the carbon blacks to be used for this
purpose are produced using the lamp black, furnace
black or gas black processes and have BET surface areas
of 20 to 200 m2/g, such as for example SAF, ISAF, HSAF,
HAF, FEF or GPF blacks. The carbon blacks may
optionally also contain heteroatoms such as for example
Si.
highly disperse silicas produced, for example, by
precipitation of solutions of silicates or flame
hydrolysis of silicon halides, with specific surface
areas of 5 to 1000, preferably of 20 to 400 m2/g (BET
surface area) and with primary particle sizes of 10 to
400 nm. The silicas may optionally also assume the form
of mixed oxides with other metal oxides, such as Al,
Mg, Ca, Ba, Zn and titanium oxides.
synthetic silicates, such as aluminium silicate,
alkaline earth metal silicates, such as magnesium
silicate or calcium silicate, with BET surface areas of
20 to 400 m2/g and primary particle diameters of 10 to
4 00 nm.
synthetic or natural aluminium oxides and hydroxides
natural silicates, such as kaolin and other naturally
occurring silicas.
glass fibres and glass fibre products (mats, strands)
or glass microbeads.
Highly disperse silicas, produced by precipitation of
solutions of silicates, with BET surface areas of 20 to
400 m2/g may preferably be used in quantities of 5 to 150
parts by weight, in each case relative to 100 parts of
rubber.
The stated fillers may be used individually or as a
mixture. In a particularly preferred embodiment of the
process, 10 to 150 parts by weight of light-coloured
fillers, optionally together with 0 to 100 parts by weight
of carbon black, and 0.3 to 10 parts by weight of a
compound of the oligomeric organosilanes according to the
invention, in each case relative to 100 parts by weight of
rubber, may be used to produce the mixtures.
Not only natural rubber but also synthetic rubbers are
suitable for the production of the rubber mixtures
according to the invention. Preferred synthetic rubbers are
described, for example, in W. Hofmann, Kautschuk-
technologie, Genter Verlag, Stuttgart 1980. They include,
inter alia,
polybutadiene (BR)
polyisoprene (IR)
styrene/butadiene copolymers with styrene contents of 1
to 60, preferably of 2 to 50 wt.% (SBR)
isobutylene/isoprene copolymers (IIR)
butadiene/acrylonitrile copolymers with acrylonitrile
contents of 5 to 60, preferably of 10 to 50 wt.% (NBp.)
partially hydrogenated or completely hydrogenated NBR
rubber (HNBR)
ethylene/propylene/diene copolymers (EPDM)
as well as mixtures of these rubbers- Anionically
polymerised S-SBR rubbers (solution SBR) with a glass
transition temperature of above -50°C and the mixtures
thereof with diene rubbers are in particular of interest
for the production of automotive tyres.
The rubber vulcanisates according to the invention may
contain further rubber auxiliary substances, such as
reaction accelerators, antioxidants, heat stabilisers,
light stabilisers, antiozonants, processing auxiliaries,
plasticisers, tackifiers, blowing agents, dyes, pigments,
waxes, extenders, organic acids, retarders, metal oxides as
well as activators, such as triethanolamine, polyethylene
glycol, hexanetriol, which are known in the rubber
industry.
The rubber auxiliary substances may be used in known
quantities which are determined, inter alia, by the
intended application. Conventional quantities are for
example quantities of 0.1 to 50 wt.%, relative to rubber.
Sulfur or sulfur-donating substances may be used as
vulcanising agents. The rubber mixtures according to the
invention may furthermore contain vulcanisation
accelerators. Examples of suitable vulcanisation
accelerators are mercaptobenzothiazoles, sulfenamides,
guanidines, thiurams, dithiocarbamates, thioureas and
thiocarbonates. The vulcanisation accelerators and sulfur
are used in quantities of 0.1 to 10 wt.%, preferably of 0.1
to 5 wt.%, relative to rubber.
Vulcanisation of the rubber mixtures according to the
invention may proceed at temperatures of 100 to 2000C,
preferably of 130 to 180°C, optionally under a pressure of
10 to 200 bar. Blending of the rubbers with the filler,
optionally rubber auxiliary substances and the
organosilicon compound according to the invention may be
performed in known mixing units, such as roll mills,
internal mixers and compounding extruders.
The rubber mixtures according to the invention are suited
to the production of mouldings, for example for the
production of pneumatic tyres, tyre treads, cable
sheathing, hoses, drive belts, conveyor belts, roll covers,
tyres, shoe soles, sealing rings and damping components.
The organosilicon compounds according to the invention have
the advantage that, at constant reactivity, less methanol
or ethanol is released than with known silanes. Due to
their inactivity, the nonvolatile alcohols are not
separated from the silane or, due to their nonvolatility,
remain in the polymer matrix. In either case, they are not
released into the environment.
Example 1:
200.0 g of bis(3-triethoxysilylpropyl)polysulfane (formula
III where R = ethyl, R" = CH2CH2CH2, X = S, n = 2 and m =
3.8) and 70.0 g of 1-dodecanol (R1 = C12H25) are initially
introduced at room temperature into a 1 litre four-necked
flask with distillation attachment and combined with 1.0 g
of Amberlyst 15. The yellowish solution is heated to 100-
130°C, the resultant ethanol removed by distillation and
210 g of 1-dodecanol are added dropwise within 1.5 h. The
resultant ethanol is continuously removed by distillation.
Towards the end of the reaction, the temperature is briefly
raised to 150°C. The mixture is then distilled in a rotary
evaporator under a vacuum at 80CC and 50 mbar. 408.5 g
(99.4%) of a yellow liquid of the formula I where R =
ethyl, R' = C12H25, R' = CH2CH2CH2, X = S, n - 2 and m = 3.8
are obtained.
Example 2:
200.0 g of bis(3-triethoxysilylpropyl)polysulfane (formula
III where R = ethyl, R" = CH2CH2CH2, X = S, n == 2 and m =
3.8) and 70.0 g of 1-dodecanol (R' = C12H25) are initially
introduced at room temperature into a 1 litre four-necked
flask with distillation attachment and combined with 0.7 g
of p-toluenesulfonic acid monohydrate. The yellowish
solution is heated to 100-105°C, the resultant ethanol
removed by distillation and 210 g of 1-dodecanol are added
dropwise within 1.5 h. The resultant ethanol is
continuously removed by distillation. Towards the end of
the reaction, the temperature is briefly raised to 130°C.
The mixture is then distilled in a rotary evaporator under
a vacuum at 80°C and 50 mbar. 389.1 g (94.7%) of a yellow
liquid of the formula I where R = ethyl, R1 = C12H25, R" =
CH2CH2CH2, X = S, n = 2 and m = 3.8 are obtained.
Example 3:
200.0 g of bis(3-triethoxysilylpropyl)polysulfane (formula
III where R = ethyl, R" = CH2CH2CH2, X = S, n = 2 and m =
3.8) and 60.6 g of diethylene glycol monobutyl ether (R' =
(CH2) 2-O- (CH2) 2-O-C4H9) are initially introduced at room
temperature into a 1 litre four-necked flask with
distillation attachment and combined with 1.0 g of
Amberlyst 15. The yellowish solution is heated to 115-
130°C, the resultant ethanol removed by distillation and
183.2 g of diethylene glycol monobutyl ether are added
dropwise within 1.5 h. The resultant ethanol is
continuously removed by distillation. The mixture is then
distilled in a rotary evaporator under a vacuum at 80°C and
25 mbar. 367.2 g (98.2%) of a yellow liquid of the formula
I where R = ethyl, R' = (CH2) 2-O-(CH2)2-O-C4H9, R" =
CH2CH2CH2, X = S, n = 2 and m = 3.8 are obtained.
Example 4:
200.0 g of bis(3-triethoxysilylpropyl)polysulfane (formula
III where R = ethyl, R" = CH2CH2CH2, X = S, n = 2 and m =
3-8) and 60.9 g of diethylene glycol monobutyl ether (R1 =
(CH2) 2-O- (CH2) 2-O-C4H9) are initially introduced at room
temperature into a 1 litre four-necked flask with
distillation attachment and combined with 0.7 g of p-
toluenesulfonic acid monohydrate. The yellowish solution is
heated to 120-130°C, the resultant ethanol removed by
distillation and 182.8 g of diethylene glycol monobutyl
ether are added dropwise within 1.5 h., The resultant
ethanol is continuously removed by distillation. The
mixture is then distilled in a rotary evaporator under a
vacuum at 80°C and 20 mbar. 358.5 g (95.1%) of a yellow
liquid of the formula I where R = ethyl, R1 = (CH2)2-O-
(CH2)2-O-C4H9, R" = CH2CH2CH2, X = S, n = 2 and m = 3.8 are
obtained.
Example 5:
200.0 g of bis(3-triethoxysilylpropyl)polysulfane (formula
III where R = ethyl, R" = CH2CH2CH2, X = S, n = 2 and m =
3.8) and 80.5 g of 1-tetradecanol (R1 = -C14H29) are
initially introduced at room temperature into a 1 litre
four-necked flask with distillation attachment and combined
with 0.7 g of p-toluenesulfonic acid monohydrate. The
yellowish solution is heated to 120-130°C, the resultant
ethanol removed by distillation and 241.7 g of tetradecanol
are added within 2 h. The resultant ethanol is continuously
removed by distillation. The mixture is then distilled in a
rotary evaporator under a vacuum at 80°C and 20 mbar.
432.1 g (95.4%) of a yellow liquid of the formula I where
R = ethyl, R1 = C14H29, R1 ' = CH2CH2CH2, X = S, n = 2 and m =
3.8 are obtained.
Example 6:
200.0 g of bis(3-triethoxysilylpropyl)polysulfane (formula
III where R = ethyl, R" = CH2CH2CH2, X = S, n = 2 and m =
3.8) and 80.5 g of 1-tetradecanol (R1 = -C14H29) are
initially introduced at room temperature into a 1 litre
four-necked flask with distillation attachment and combined
with 1.0 g of Deloxan ASP 1/9 from Degussa. The yellowish
solution is heated to 120-130°C, the resultant ethanol
removed by distillation and 241.7 g of tetradecanol are
added within 2 h. The resultant ethanol is continuously
removed by distillation. The mixture is then distilled in a
rotary evaporator under a vacuum at 80°C and 20 mbar.
448.3 g (99.0%) of a yellow liquid of the formula I where
R = ethyl, R1 = -C14H29, R" = CH2CH2CH2, X = S, n = 2 and
m = 3.8 are obtained.
Example 7:
200.0 g of bis(3-triethoxysilylpropyl)polysulfane (formula
III where R = ethyl, R" = CH2CH2CH2, X = S, n = 2 and m =
3.8) and 50.4 g of diethylene glycol monoethyl ether (R1 =
(CH2)2-O- (CH2)2-O-C2H5) are initially introduced at room
temperature into a 1 litre four-necked flask with
distillation attachment and combined with 0.7 g of p-
toluenesulfonic acid monohydrate. The yellowish solution is
heated to 125-130°C, the resultant ethanol removed by
distillation and 151.2 g of diethylene glycol monoethyl
ether are added dropwise within 1.5 h. The resultant
ethanol is continuously removed by distillation. The
mixture is then distilled in a rotary evaporator under a
vacuum at 80°C and 25 mbar. 321.0 g (96.6%) of a yellow
liquid of the formula I where R = ethyl, R1 = (CH2)2-O-
(CH2)2-O-C2H5, R" = CH2CH2CH2/ X = S, n = 2 and m = 3.8 are
obtained.
Example 8:
200.0 g of bis(3-triethoxysilylpropyl)polysulfane (formula
III where R = ethyl, R" = CH2CH2CH2, X = S, n = 2 and m =
3.8) and 50.4 g of diethylene glycol monoethyl ether (R' =
(CH2) 2-O-(CH2) 2-O-C2H5) are initially introduced at room
temperature into a 1 litre four-necked flask with
distillation attachment and combined with 1.0 g of
Amberlyst 15. The yellowish solution is heated to 125°C,
the resultant ethanol removed by distillation and 151.2 g
of diethylene glycol monoethyl ether are added dropwise
within 1.5 h. The resultant ethanol is continuously removed
by distillation. The mixture is then distilled in a rotary
evaporator under a vacuum at 80°C and 25 mbar. 321.9 g
(96.9%) of a yellow liquid of the formula I where R =
ethyl, R' = (CH2) 2-0-(CH2) 2-O-C2H5, R" == CH2CH2CH2, X - S, n =
2 and m = 3.8 are obtained.
Example 9:
200.0 g of bis(3-triethoxysilylpropyl)polysulfane (formula
III where R = ethyl, R" = CH2CH2CH2, X = S, n = 2 and m =
3.8) and 71.8 g of diethylene glycol monohexyl ether (R' =
(CH2)2-O-(CH2)2-O-C6H13) are initially introduced at room
temperature into a 1 litre four-necked flask with
distillation attachment and combined with 0.7 g of p-
toluenesulfonic acid monohydrate. The yellowish solution is
heated to 125°C, the resultant ethanol removed by
distillation and 214.2 g of diethylene glycol monohexyl
ether are added within 1.5 h. The resultant ethanol is
continuously removed by distillation. The mixture is then
distilled in a rotary evaporator under a vacuum at 80°C and
25 mbar. 414.4 g (99.4%) of a yellow liquid of the formula
I where R = ethyl, R1 = (CH2) 2-O- (CH2) 2-O-C6H13, R" =
CH2CH2CH2, X = S, n = 2 and m = 3.8 are obtained.
Example 10:
125.2 g of 3-mercaptopropyltriethoxysilane (formula III
where R = -CH2CH3, R" = -CH2CH2CH2-, X == -SH, n = 1, m = 1)
and 22.5 g of 1-tetradecanol (R1 = -C14H29) are initially
introduced at room temperature into a 1 litre four-necked
flask with distillation attachment and combined with 1.0 g
of p-toluenesulfonic acid monohydrate. The solution is
heated to 120°C and, as soon as the resultant ethanol
begins to distil off, 202.6 g of tetradecanol are added
within 1.5 h. The resultant ethanol is continuously removed
by distillation. The mixture is then distilled in a rotary
evaporator under a vacuum at 80°C and 20 mbar. 298.8 g
(98.9%) of a colourless liquid of the type I where R =
-CH2CH3, R1 = -C14H29, R" = -CH2CH2CH2-, X = -SH, n = 1, m = 1
are obtained.
Example 11:
Testing of the organosilicon compounds in practical rubber-
applications
The formulation used for the rubber mixtures is stated in
Table 1 below. The unit phr here means parts by weight
relative to 100 parts of crude rubber used. The general
method for the production of rubber mixtures and the
vulcanisates thereof is described in the book "Rubber
Technology Handbook", W. Hofmann, Hanser Verlag 1994.
Polymer VSL 5025-1 is a solution-polymerised SBR
copolymer from Bayer AG with a styrene content of
25 wt.% and a butadiene content of 75 wt.%. The
copolymer contains 37.5 phr of oil and exhibits a
Mooney viscosity (ML l+4/100°C) of 50 ± 4.
Polymer Buna CB 24 is a cis-1,4-polybutadiene
(neodymium type) from Bayer AG having a cis-1,4 content
of at least 97% and a Mooney viscosity of 44 ± 5.
Naftolen ZD from Chemetall is used as the aromatic oil.
Vulkanox 4020 is 6PPD from Bayer AG and Protektor G35P
is an antiozonant wax from HB-Fuller GmbH. Vulkacit D
(DPG) and Vulkazit CZ (CBS) are commercial products of
Bayer AG.
Ultrasil 7000 GR is a readily dispersible precipitated
silica from Degussa AG with a BET surface area of
170 m2/g. Si 69, bis(3-
triethoxysilylpropyl)tetrasulfane, is a commercial
product of Degussa AG.
The rubber mixtures are produced in an internal mixer
in accordance with the mixing instructions in Table 2.
The results from technical rubber testing are shown in
Table 4a and Table 4b. The mixtures are vulcanised for
20 min at 165°C.
As is evident from the data in Tables 4a and 4b, the
Mooney viscosity of the mixtures comprising the
organosilicon compound according to the invention is
below that of the reference mixture 1.
The mixtures comprising the organosilicon compounds
according to the invention (ethers) exhibit more rapid
vulcanisation. The reinforcement factor is at a high
level for all the mixtures, while tensile strength and
elongation at break values are likewise comparable with
the Si 69 reference. DIN abrasion is good for all the
mixtures. The static rubber values demonstrate that the
silica-silane-rubber bond has formed.
The Goodrich Flexometer tests shows that the mixtures
comprising the long-chain alcohols result in lower heat
build-up and an improved permanent set. MTS testing
clearly reveals lower dynamic rigidity values and a
reduced tan 5 60°C (lower rolling resistance).
Example 12:
180.0 g of bis(3-triethoxysilylpropyl)disulfane
(formula III where R = Ethyl, R" = CH2CH2CH2, X = S, n =
2 and m = 2.2) and 80.5 g of 1-tetradecanol (R' =
-C14H29) are initially introduced at room temperature
into a 1 litre four-necked flask with distillation
attachment and combined with 0.7 g of p-toluenesulfonic
acid monohydrate. The yellowish solution is heated to
120-130°C, the resultant ethanol removed by
distillation and 237.5 g of tetradecanol are added
within 2 h. The resultant ethanol is continuously
removed by distillation. The mixture is then distilled
in a rotary evaporator under a vacuum at 80°C and
20 mbar. 418.5 g (98.0%) of a yellow liquid of the
formula I where R = ethyl, R1 = -C14H29, R1 ' = CH2CH2CH2,
X = S, n = 2 and m = 2.2 are obtained.
Example 13:
A mixture of 125.2 g of 3-mercaptopropyltriethoxysilane
(formula III where R = -CH2CH3, R" = -CH2CH2CH2~, X =
-SH, n = 1, m = 1), 225.1 g of 1-tetradecanol (R' =
-C14H29) and 1.0 g of p-toluenesulfonic acid monohydrate
are heated to 110°C in the 1 litre flask on a rotary
evaporator and the resultant ethanol removed by vacuum
distillation at 40 mbar within 4 h. 298.5 g (98.8%) of
a colourless liquid of the formula I where R = -CH2CH3,
R1 = -C14H29, R" = -CH2CH2CH2-, X = -SH, n = 1, m = 1 are
obtained.
Example 14:
A mixture of 200.0 g of bis (3-
triethoxysilylpropyDpolysulfane (formula III where R =
ethyl, R" = CH2CH2CH2, X = S, n = 2, m = 3.8), 322.2 g
of 1-tetradecanol (R' = -C14H29) and 1.0 g of p-
toluenesulfonic acid monohydrate are heated to 110°C in
the 1 litre flask on a rotary evaporator and the
resultant ethanol removed by vacuum distillation at
40 mbar within 4 h. 448.1 g (99.0%) of a yellow liquid
of the formula I where R = ethyl, R' = -C14H29, R1 ' =
CH2CH2CH2, X = S, n = 2 and m = 3.8 are obtained.
Example 15:
A mixture consisting of 150 g of Si 69 (compound III
where R = -CH2CH3, R2 = -CH2CH2CH2-, X = S, n = 2, m = 1
to 10 and an average m of 3.8), and a 4x molar quantity
of tetradecanol are heated with the stated quantities
of catalyst to the stated temperatures in the 1 litre
flask on a rotary evaporator and the resultant ethanol
is removed by vacuum distillation at 40 mbar within
120 min (Table 5). After cooling, a yellow to yellow-
orange, relatively high viscosity liquid of the formula
I where R = -CH2CH3, R2 = -CH2CH2CH2-, X = S with n = 2
and m = 1 to 10 is obtained.
Si 69 is bis(3-triethoxysilylpropyl)polysulfane with an
average sulfane chain length of 3.8 from Degussa AG.
Ti(OC2H5)4, Ti(OC3H7)4 and Ti (OC4H9) 4 are produced by
Aldrich. p-Toluenesulfonic acid and p-toluenesulfonic
acid sodium salt are produced by Merck-Schuchardt.
Example 16:
A mixture consisting of 100 g of Si 69 (compound III
where R = -CH2CH3, R2 = -CH2CH2CH2-, X = S, n = 2, m = 1
to 10 and an average m of 3.8), and a 4x molar quantity
of corresponding alcohol are heated with the stated
quantities of catalyst to 130°C in a 500 ml three-
necked flask and the resultant ethanol is removed by
distillation within 120 min (Table 6). After cooling, a
yellow to yellow-orange, relatively high viscosity
liquid of the formula I where R = -CH2CH3, R2 =
-CH2CH2CH2-, X = S with n = 2 and m = 1 to 10 is
obtained.
Tables 5 and 6 show the corresponding NMR analytical
results
The nuclear magnetic resonance analysis results are
obtained using a Bruker DRX 500 NMR spectrometer in
accordance with the rules and operating procedures
known to the person skilled in the art. The mass
frequencies used are 99.35 MHz for 29Si nuclei and
500 MHz for 1H nuclei.
Tetramethylsilane (TMS) is used as reference in each
case.
Conversion is defined as the quotient obtained from the
1H NMR integral (Si-O-CxHy) divided by the sum of the 1H
NMR integral (Si-O-Et) and XH NMR integral (Si-O-CxHy) x
0.66. Conversion is stated as a percentage of 1. 100%
conversion means that 4 of 6 equivalents of EtO have
been replaced and 2 equivalents of EtO remain on the
silicon.
The quantity of oligomers is determined by 29Si NMR by
comparing the integrals of the Si(OEt)3 and the
Si(OEt)2-O-Si(OEt)2 signals.
At a comparable or even lower molar catalyst
concentration, the transesterification conversion of
the process according to the invention using metal
compounds is higher at lower temperatures than when
other catalysts are used. In addition, the quantity of
oligomers formed is lower. If p-toluenesulfonic acid
sodium salt is used as an anhydrous equivalent of p-
toluenesulfonic acid monohydrate, conversion is found
to be poorer, even when large quantities of catalyst
are used, than when titanium alkoxides are used (Table
6) .
1. Organosilicon compounds of the general formula I and/or II
wherein R is ethyl group,
R' is identical or different and is a C9-C30 branched or unbranched
monovalent alkyl or alkenyl group, branched or unbranched C2-C30
alkyl ether group, branched or unbranched C2-C30 polyether group,
where R'" is C1-C30 branched or unbranched alkyl or alkenyl
group, aralkyl group or aryl group,
R" is a branched or unbranched, saturated or unsaturated,
aliphatic, aromatic or mixed aliphatic/aromatic divalent C1-C30
hydrocarbon group,00
X is O(C=O)-R'" where n = 1 and m = 1, SH where n = 1 and m
=1, S hwere n = 2 an dm =1-10 and mixtures thereof,
S(C=O)-R'' where n = 1 and m = 1 where n = 1 and m = 1.
2. Organosilicon compounds as claimed in claim 1, wherein R"
means CH2, CH2CH2, CH2CH2CH2, CH2CH2CH2CH2, CH(CH3),
CH2CH(CH3), C(CH3)2, CH(C2H5), CH2CH2CH(CH3),
CH2CH(CH3)CH2 or

3. A process for the production of the organosilicon compounds of
the invention as claimed in claim 1, wherein silanes of the general
formula III

in which R, R", x, m an d n have the above-stated meaning, are
reacted with alcohols of the general formula R'-OH, in which R'
exhibits the above-stated meaning, with elimination of R-OH, and
R-OH is continuously separated from the reaction mixture by
distillation.
4. A process as claimed in claim 3, wherein hydrochloric acid,
sulfuric acid, phosphoric acid, formic acid, acetic acid, para-
toluenesulfonic acid, sodium hydroxide solution, potassium
hydroxide solution, sodium methylate, sodium ethylate, Deloxan
ASP 1/9, Amberlyst 15 ion exchange resins are used as catalyst.
5. A process as claimed in claim 3, wherein metal compounds are
used as catalyst.
6. A process as claimed in claim 3, wherein the reaction is performed
at temperatures of between 20 and 200°C.
7. A process as claimed in claim 3, wherein the reaction is performed
in an anhydrous, inert gas atmosphere.
8. Rubber mixtures wherein they contain rubber, filler, optionally
further rubber auxiliary substances, as well as at least one
organosilicon compound of the invention as claimed in claim 1.
Organosilicon compounds
Organosilicon compounds of the general formula I and/or
5 II
are produced by reacting silanes of the general formula
10 III
with alcohols of the general formula R'-OH, with
elimination of R-OH, and R-OH is continuously separated
from the reaction mixture by distillation.
15 The organosilicon compounds may be used in rubber
mixtures.

Documents:

476-CAL-2002-CORRESPONDENCE.pdf

476-CAL-2002-FORM 27.pdf

476-CAL-2002-FORM-27.pdf

476-cal-2002-granted-abstract.pdf

476-cal-2002-granted-claims.pdf

476-cal-2002-granted-correspondence.pdf

476-cal-2002-granted-description (complete).pdf

476-cal-2002-granted-examination report.pdf

476-cal-2002-granted-form 1.pdf

476-cal-2002-granted-form 18.pdf

476-cal-2002-granted-form 2.pdf

476-cal-2002-granted-form 3.pdf

476-cal-2002-granted-form 5.pdf

476-cal-2002-granted-gpa.pdf

476-cal-2002-granted-priority document.pdf

476-cal-2002-granted-reply to examination report.pdf

476-cal-2002-granted-specification.pdf

476-cal-2002-granted-translated copy of priority document.pdf

476-CAL-2002-PA.pdf


Patent Number 224989
Indian Patent Application Number 476/CAL/2002
PG Journal Number 44/2008
Publication Date 31-Oct-2008
Grant Date 29-Oct-2008
Date of Filing 06-Aug-2002
Name of Patentee DEGUSSA AG
Applicant Address BENNIGSENPLATZ 1, DE-40474 DUSSELDORF
Inventors:
# Inventor's Name Inventor's Address
1 KORTH KARSTEN SOLVAYSTRASSE 10A, D-79639 WYHLEN
2 KIEFER INGO AM SCHLIERBACH 5 D-79650 SCHOPFHEIM
3 HORN MICHAEL MEISENRAIN 11 D-79618 RHEINFELDEN
4 KRAFCZYK ROLAND BARRYSTRASSE 6, D-79618 RHEINFELDEN
5 LUGINSLAND HANS-DETLEF RADERBERGER STRASSE 147, D-50968 KOLN
6 DESCHLER ULRICH SPESSARTSTRASSE 22, D-63877, SAILAUF
PCT International Classification Number C08K 5/34
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10163941.4 2001-12-22 Germany
2 10223073.0 2002-05-24 Germany
3 10137809.2 2001-08-06 Germany