Title of Invention

A CYLINDER FOR SPINNING PREPARATION MACHINE

Abstract A cylinder for a spinning preparation machine, the cylinder (4) comprising an outer shell (17) having a hub (20,21) at each end of the outer shell (17), a separate shaft journal (24) connected to each hub (20,21). The shaft journals (24,25) are completely finished then glued to the hubs (20,21), and in that cylinder bearings (26,27) are attached to the finished shaft journals (24,25).
Full Text FIELD OF THE INVENTION
The invention relates to a cylinder for a spinning preparation machine, for
example a main carding cylinder, a doffer or the like on a carding machine. More
particularly, the invention relates to such a cylinder where the outer shell of the
cylinder at its ends rests against a hub mounted on a drive shaft.
BACKGROUND OF THE INVENTION
A known cylinder for a carding machine is shown in German Unexamined
Published Application 35 31 850 and is provided with a continuous shaft which
transfers torque by means of tensioning elements. The cylinder is accommodated
by hubs that are attached to outer steel plates and is connected with tensioning
elements to the drive shaft. The tensioning elements can be annular springs, for
example. Once the shaft is mounted, shaft journals and the outer shell are
rotated during one operating cycle to create a trouble-free rotational movement.
However, the known arrangement has the disadvantage that the tensioning
elements create undesirable bending stresses in the projecting shaft journals,
making a later, expensive reworking unavoidable. In addition, the continuous
shaft results in considerable weight for the cylinder.
SUMMARY OF THE INVENTION
It is an object of the invention to create a cylinder of the above-described type
that avoids the aforementioned disadvantages and, in particular, makes it easy
to achieve a smaller deviation in the true running tolerance and lowers the
weight considerably.
The above and other objects are achieved according to the invention by the
provision of a cylinder for a spinning preparation machine. The cylinder has an
outer shell having a hub at each end of the outer shell. A separate shaft journal
is connected to each hub and the shaft journals are glued to the hubs.
In the invention, undesirable bending stresses are avoided because only two
short shaft journals are used (for example, glued in place). In this example, axial
and radial fastening is achieved with a glued connection that determines the
torque and the bending moments. The weight of the cylinder is reduced
considerably by using only two short shaft journals, so that shorter acceleration
times and deceleration times and lower drive capacities are possible.
Another production/technological advantage is that completely finished shaft
journals are glued in place. As a result, the cylinder bearing and the housing can
be pre-mounted on the shaft journal before it is glued in place, thus simplifying
and accelerating the assembly.
The glued connection is preferably created with an anaerobic hardening single-
component adhesive, and is exclusively a glued connection with no play following
hardening of the glue. As a result, no stresses are created in the components
following the joining operation. In addition, this set up results in a more true
running cylinder as compared to those with long operating journals. True running
deviations of less than 0.15 can be achieved with glued-in shaft journals.
According to another aspect of the invention, there is provided a method of
assembling a cylinder for a spinning preparation machine, the cylinder having an
outer shell with a hub at each end of the outer shell. The method includes steps
of first attaching cylinder bearings to the spinning preparation machine, then
attaching a shaft journal to each of the cylinder bearings, and then gluing each
shaft journal to a respective one of the hubs.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
The invention is explained below in further detail with the aid of exemplary
embodiments shown in the drawings, wherein:
FIG. 1 is a side elevation schematic view of a carding machine with a main
carding cylinder according to the invention; and
FIG. 2 is a cross section through the main carding cylinder according to the
invention, comprising two short shaft journals.
FIG. 1 shows a carding machine, for example a high-performance card DK 903
by the company Trutzschler in Monchengladbach, Germany. The carding
machine has a feed roll 1, a feed table 2, licker-ins 3a, 3b, 3c, a main carding
cylinder 4, a doffer 5, a stripping roll 6, crushing rolls 7, 8, a sliver guide element
9, a web trumpet 10, withdrawing rolls 11,12, traveling flats 13 with clothed flat
bars 14, a can 15 and a can holder 16. Curved arrows indicate the rotational
directions of the rolls while the arrow A indicates the operating direction.
The exemplary main carding cylinder 4, shown in FIG. 2, has an outer shell 17
made of, for example, sheet steel. The outer shell 17 is respectively supported at
both ends with cylinder bottoms 18 and 19 on essentially hollow-cylindrical hubs
20, 21. The hubs 20, 21 are preferably welded to the cylinder bottoms 18,19
with welded connections 22, 23. The hub 20 is glued to a short cylindrical shaft
journal 24 such that it can rotate and the hub 21 is glued to an additional short
cylindrical shaft journal 25 such that it can rotate. The internal front faces 24a,
25a of shaft journals 24, 25 essentially end with the internal front face 20a or
21a of hubs 20, 21. The outer front faces 24b, 25b extend past the side surfaces
of the cylinder 4 toward the outside. The outer ends of the shaft journals 24, 25
are positioned in locally fixed bearings 26 and/or 27 that are attached to
machine walls 28, 29. The main carding cylinder 4 has a circumferential speed
of, for example, 40 m/sec.
In contrast to known cylinders, which are provided with a single continuous drive
shaft, the invention provides two short shaft journals 24, 25 that are, in this
example, glued in place. The glued connection supports the torque, the axial
fastening and the bending moments, resulting in a clear weight reduction for the
cylinder 4. The glued connection is characterized in that a completely finished
cylinder journal 24, 25 is glued in place. The cylinder bearings 26, 27 and the
housing (machine walls 28, 29) can thus be pre-assembled before the respective
journals 24, 25 are glued in place.
The glued connection preferably is created with an anaerobic hardening single-
component adhesive. Since, in this example, the connection is exclusively a
glued connection, it has essentially no play following the hardening process. As a
result, no material stresses are created in these components through the joining
method. In addition, the invention results in a more true running cylinder as
compared to those with long drive journals. Traditionally produced cylinders 4
have a deviation of 0.2 to 0.3 for the long drive journal, whereas the glued
journals according to the invention have true running deviations of less than
0.15.
The invention has been described in detail with respect to preferred
embodiments and it will now be apparent from the foregoing to those skilled in
the art that changes and modifications may be made without departing from the
invention in its broader aspects. The invention, therefore, is intended to cover all
such changes and modifications that fall within the true spirit of the invention.
We Claim:
1. A cylinder for a spinning preparation machine, the cylinder (4) comprising:
an outer shell (17) having a hub (20,21) at each end of the outer shell (17);
a separate shaft journal (24) connected to each hub (20,21), characterized in
that the shaft journals (24,25) are completely finished then glued to the hubs
(20,21); and in that cylinder bearings (26,27) are attached to the finished
shaft journals (24,25).
2. The cylinder as claimed in claim 1, wherein the shaft journals (24,25) do not
contact each other.
3. The cylinder as claimed in claim 2, wherein an inside end of each shaft
journal (24,25) is substantially flush with an inside end of its respective hub
(20,21).
4. The cylinder as claimed in claim 1, wherein an outer surface of each shaft
journal (24,25) is glued to an inner surface of its respective hub (20,21).
5. The cylinder as claimed in claim 1, wherein the finished shaft journals
(24,25) are glued to the hubs (20,21) and have cylinder bearings (26,27)
attached thereto, the cylinder bearings (26,27) further being attached to the
spinning preparation machine.
6. The cylinder as claimed in claim 1, wherein the shaft journals (24,25) are
glued with an anaerobic hardening single-component adhesive.
7. The cylinder as claimed in claim 1, wherein the spinning preparation
machine is a carding machine and the cylinder is a main carding cylinder (4).
8. The cylinder as claimed in claim 1, wherein the spinning preparation
machine is a carding machine and the cylinder (4) is a doffer (5).
A cylinder for a spinning preparation machine, the cylinder (4) comprising an
outer shell (17) having a hub (20,21) at each end of the outer shell (17), a
separate shaft journal (24) connected to each hub (20,21). The shaft journals
(24,25) are completely finished then glued to the hubs (20,21), and in that
cylinder bearings (26,27) are attached to the finished shaft journals (24,25).

Documents:

519-CAL-2002-FORM 27.pdf

519-cal-2002-granted-abstract.pdf

519-cal-2002-granted-claims.pdf

519-cal-2002-granted-correspondence.pdf

519-cal-2002-granted-description (complete).pdf

519-cal-2002-granted-drawings.pdf

519-cal-2002-granted-examination report.pdf

519-cal-2002-granted-form 1.pdf

519-cal-2002-granted-form 18.pdf

519-cal-2002-granted-form 2.pdf

519-cal-2002-granted-form 26.pdf

519-cal-2002-granted-form 3.pdf

519-cal-2002-granted-form 5.pdf

519-cal-2002-granted-priority document.pdf

519-cal-2002-granted-reply to examination report.pdf

519-cal-2002-granted-specification.pdf


Patent Number 224990
Indian Patent Application Number 519/CAL/2002
PG Journal Number 44/2008
Publication Date 31-Oct-2008
Grant Date 29-Oct-2008
Date of Filing 04-Sep-2002
Name of Patentee TRUTZACHLER GMBH & CO.KG.
Applicant Address DUVENSTR. 82-92, D-41199 MONCHENGLADBACH
Inventors:
# Inventor's Name Inventor's Address
1 PFERDMENGES GERD WAAT NR. 3, D-41363 JUCHEN
2 PISCHEL ROBERT DER AUE 14, D-41239 MONCHENGLADBACH
PCT International Classification Number DOIG 15/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10162313.5 2001-12-19 Germany