Title of Invention

ROTARY POWER UNIT

Abstract In accordance with the present invention there is provided a rotary power unit, comprising: a housing having an circular opening and a plurality of bores, each extending along a radial axis from a center of said opening; a nodular rotor mounted within the opening of the housing and coaxially rotatable within the opening; said nodular rotor comprising a plurality of nodes equally distributed along the bounding circle thereof, the number of nodes being an odd integer less than the number of bores in the housing; a plurality of replaceable cylinder modules, each fixedly receivable within a respective bore within the housing; each cylinder module comprising a piston slidable within a cylinder, a piston 1 actuating member associated with each piston and a work unit associated with a cylinder head at a distal end the cylinder; each piston being displaceable along the radial axis between a Top Dead Center (TDC) and a Bottom Dead Center (BDC), the pistons being biased into said BDC; and wherein the nodular rotor is fitted with a radial thrust reducing arrangement for engagement with respective piston actuating members. The term "work unit" as used in the specification denotes a unit competent of performing work, e.g. a pumping unit, a compressing unit or a combustion chamber of an engine. As it will become apparent hereinafter, the rotary power unit in accordance with the present invention significantly reduces wear of its components and consequently reduces maintenance requirements of the components. The power unit provides improved overall efficiency and uses an essentially short stroke versus a large diameter piston with low revolutionary speed on the one hand and, on the other hand, an essentially low linear speed of the pistons with respect to the cylinder wall. The bottom surface of the piston actuators may be either flat, concave or convex, or may be of a complex shape comprising a combination of flat and arcuate segments. This arrangement is suitable for defining the up-stroke and down-stroke (these terms denote compression/suction displacement of the pistons in case of a pump or compressor or, discharge/intake displacement of the piston in case of an engine). This also permits control of the dwell time at the TDC of the piston which is an important parameter. In accordance with the present invention, within a single power unit, different piston actuators may be used wherein their bottom surfaces are either flat, concave, convex or a complex shape as above.
Full Text ROTARY POWER UNIT
FIELD OF THE INVENTION
The present invention is in the field of rotary power units and in particular it
is concerned with a radial, positive displacement power unit suitable for use as a
fluid displacing device, namely a pump or a compressor, or as an engine.
BACKGROUND OF THE INVENTION AND PRIOR ART
The term "power unit" as used herein in the specification and claims is used
to collectively refer to pumps, compressors and engines.
Radial power units have long been known. The general configuration with
radial power units is a common shaft and one or more radially displaceabie pistons
adapted for performing pumping or compressing work or for generating work in
case of an engine.
Among the advantages of radial power units is the essentially high volume
stroke of the pistons within a relatively compact space. Furthermore, radial power
units typically generate low noise level and require less maintenance than otherwise
configured power units.
Many of the heretofore known rotary power units, in particular pumps and
compressors, comprise an eccentric shaft engageablc with one or more radially
displaceabie pistons. A drawback of this arrangement is that the development of
undesired forces in the system, resulting in low performance of the power unit.
Even more so, where eccentric assemblies are used, there is need to provide some
balancing means in order to reduce forces developing in the system, which apart
from increasing wear of the system, they might eventually lead to rupture of
essential components of the unit.

Furthermore, prior art power units are typically of complex structure
rendering them both non compact in size, heavy and being complex in their
assembly. In addition, frequent maintenance is required owing to high wear of
components and to lubrication requirements.
Still a disadvantage of prior art is the necessity of providing some speed
reducing means intermediate a pump or compressor and an engine supplying rotary
motion thereto. This arrangement obviously requires more space, is heavier and
requires more maintenance.
A considerable disadvantage of prior art is low efficiency wherein
essentially high rotational speed is required for delivering sufficient power or
pumping/compressing volume, this owing mainly to a small ratio of piston diameter
versus stroke.
Another disadvantage of prior art power units is the necessity to provide
lubrication which in itself requires special circulation means, frequent servicing and
there is always a possibility of lubricant entering the fluid being pumped or
compressed. Power units in which lubrication is required, are typically not suitable
for supplying gasses for critical applications such as supply of compressed gasses,
e.g. oxygen for medical purposes, or other gasses, e.g. for diving or welding or for
other industrial purposes.
Typically, a power unit is designed for a particular purpose such as a pump,
a compressor or an engine and converting it from one function to another function
is either practically impossible or, requires redesigning and changing of most of the
essential components of the power unit, rendering it not cost effective. Even more
so, a power unit is pre-designed to operate with fixed parameters such as fixed
speed, diameter to stroke ratio, etc. These parameters are particularly fixed and are
not variable, unless with some considerable modifications in the power unit.
At times, it is desired to increase a working capacity of a power unit, i.e. to
increase its volume of fluid displacement in case of a pump or compressor, or to
incorporate several power units to operate in conjunction with one another. Prior art

power units are not designed to allow stacking of similar such units to one another
with complete modularity.
U.S. Patent No. 2.345.125 discloses a high pressure hydraulic pump in
which a central shaft rotates an eccentric octagonal thrust block made of hardened
steel, against which a plurality of bronze plunger heads are in sliding contact for
displacing of a piston member within a cylinder.
U.S. Patent No. 4,541,781 discloses a rotary fluid pump comprising rotating
rollers running along a circular track for successively depressing a plurality of lever
arms which in turn operate pistons in a like number of pumps. In this patent the
centrifugal forces developing in the system are used to depress the rollers against
the lever arms.
U.S. Patent No. 5,547,348 discloses a rotor fitted with a primary eccentric
rotatable with a shaft and a secondary eccentric adjustable in position relative to the
primary eccentric and a plurality of radial piston cartridges are radially disposed
around the shaft This patent discloses stacking of such units however, transferring
rotary motion between the stacked units is by a common shaft
U.S. Patent No. 5,634,777 discloses a radial piston machine wherein a rotor
is formed with a primary eccentric rotatable around an axis and a secondary
eccentric adjustable in position relative to the primary eccentric and a plurality of
piston cartridges radially disposed around the axis. In this patent sliding friction
shoes are provided for contacting the revolving eccentric.
Other prior art patents are 2,789,515, 3,407,707, 3,490,683, 3,871,793,
4,017,220, 5,035,221, 5,281,104,5,383,770 and 5,547,348.
It is an object of the present invention to provide an improved power unit
which, on the one hand, significantly reduces or overcomes the drawbacks of prior
art power units and, on the other hand, improves the overall performances of the
power unit.

SUMMARY OF THE INVENTION
In accordance with the present invention there is provided a rotary power
unit, comprising:
a housing having an circular opening and a plurality of bores, each
extending along a radial axis from a center of said opening;
a nodular rotor mounted within the opening of the housing and coaxially
rotatable within the opening; said nodular rotor comprising a plurality of nodes
equally distributed along the bounding circle thereof, the number of nodes being an
odd integer less than the number of bores in the housing;
a plurality of replaceable cylinder modules, each fixedly receivable within a
respective bore within the housing;
each cylinder module comprising a piston slidable within a cylinder, a piston 1
actuating member associated with each piston and a work unit associated with a
cylinder head at a distal end the cylinder; each piston being displaceable along the
radial axis between a Top Dead Center (TDC) and a Bottom Dead Center (BDC),
the pistons being biased into said BDC;
and wherein the nodular rotor is fitted with a radial thrust reducing
arrangement for engagement with respective piston actuating members.
The term "work unit" as used in the specification denotes a unit competent
of performing work, e.g. a pumping unit, a compressing unit or a combustion
chamber of an engine.
As it will become apparent hereinafter, the rotary power unit in accordance
with the present invention significantly reduces wear of its components and
consequently reduces maintenance requirements of the components. The power
unit provides improved overall efficiency and uses an essentially short stroke
versus a large diameter piston with low revolutionary speed on the one hand and,
on the other hand, an essentially low linear speed of the pistons with respect to the
cylinder wall.
The bottom surface of the piston actuators may be either flat, concave or
convex, or may be of a complex shape comprising a combination of flat and arcuate

segments. This arrangement is suitable for defining the up-stroke and down-stroke
(these terms denote compression/suction displacement of the pistons in case of a
pump or compressor or, discharge/intake displacement of the piston in case of an
engine). This also permits control of the dwell time at the TDC of the piston which
is an important parameter. In accordance with the present invention, within a single
power unit, different piston actuators may be used wherein their bottom surfaces
are either flat, concave, convex or a complex shape as above.
The dwell angle d of the piston at the BDC, measured ir degrees of rotor
rotation, is calculated by the formula:
d>(360°/n)*0.125
where:
d is the dwell angle measured in degrees and
n is the number of nodes.
In accordance with the present invention, the piston is at the TDC when a
corresponding node of the nodular rotor extends along the respective radial axis;
and the piston is at its BDC when the respective node is angularly displaced by
(180 o/n)-d/2 from said radial axis;
wherein:
n- is the number of nodes of the nodular rotor, and
d- is the dwell angle between neighboring cylinders (measured in degrees)
In accordance with one embodiment of the present invention, the nodular
rotor is associated with a shaft extending from the center of and perpendicular to'
the plane of the nodular rotor and adapted for receiving or imparting rotary motion
to or from the nodular rotor, alternatively. However, the nodular rotor may be
driven by a shaft extending into the housing or, in case of several housings stacked
on top of one another, the nodular rotor may be rotated by coupling means adapted
for simultaneous rotation of the nodular rotors.
In accordance with one aspect of the invention, the work unit is an assembly
comprising one or more inlet valves and one or more outlet valves, and wherein

rotary motion is imparted to the nodular rotor entailing radial displacement of the
piston, thereby establishing a pump or compressor.
In accordance with another aspect of the present invention the work unit is
as assembly comprising a fuel supply nozzle, ignition and ignition timing
arrangements, and gas exchange passages; wherein radial displacement of the
pistons imparts rotary motion to the nodular rotor, thereby establishing a radial
engine.
There may also be a combined version of the above aspects, wherein the
work unit of some of the cylinder modules is an assembly comprising one or more
inlet valves and one or more outlet valves; and the work unit of the remaining
cylinder modules is an assembly comprising a fuel supply nozzle, an ignition
member and gas exchange passages.
In accordance with a most preferred embodiment, the nodular rotor is
associated with a speed reducing assembly. In accordance with one application, the
speed reducing assembly is a planetary gear train, said planetary gear train
comprising a sun gear fixed to the shaft, at least one planet gear rotatably supported
by the housing, and a ring gear associated with the nodular rotor. In accordance
with a different application, the speed reducing assembly is a planetary gear train,
said planetary gear train comprising a sun gear fixed to the shaft, at least one planet
gear rotatably fixed to the nodular rotor, and a ring gear fixed to the housing.
The piston actuating member may be integral with or rigidly fixed to the
piston, with a bottom surface of the piston actuating member adapted for
engagement with the nodes of the nodular rotor. The radial distance between the
piston and the piston actuator is preferable adjustable, thereby entailing adjusting
the clearance of the piston within the cylinder.
In order to reduce wear of mechanical components, to ensure smooth, quiet
and efficient performance of the power unit, there is provided a radial thrust
reducing arangement which in accordance with one embodiment is a roller fitted at
each node, each roller being rotatable about an axle parallel to an axis of rotation of
the nodular rotor.

In accordance with a preferred embodiment, the radial thrust reducing
arrangement is a roller having a geared portion fitted on each node for engagement
with a geared ring fixed within the opening of the housing, thus imparting the
rollers positive rotation about their longitudinal axis. In accordance with this
embodiment, the rollers are continuously rotated about their axis and thus as they
engage the bottom surface of the piston actuating member, they continue rolling,
eliminating radial thrust.
For improved efficieency of the power unit, the cylinder modules are
rotationally restrained within their bores. Furthermore, sealing rings are provided
on the pistons and still preferably, rider rings are provided on the actuating member
slidable within the cylinder module.
In accordance with one embodiment, there is provided a multiple power unit
wherein the opening within the housing comprises a plurality of bores arranged in
two or more parallel planes; each bore extending along a radial axis from said
opening.
Alternatively, two or more housings are coaxially stacked on top of one
another in parallel planes, whereby rotary motion is transferred between nodular
rotors of neighboring housings.
Where the rotary power unit comprises more man two planes of cylinders,
men it is desired that the centers of bores in one plane are angularly offset with
respect to centers of bores in a neighboring plane by α°, wherein a is derived out of
the formula:
α°=(360/N)/p
wherein:
α is measured in degrees
N is the number of cylinders in each plane; and
P is the number of planes.
When the bores are angularly offset, as above, then continuous, sequential
pumping or compressing effect is obtained.

In accordance with a different arrangement, one or more planes of a multi-
stage rotary power unit are dedicated to establishing a pump or compressor, and
one or more other planes are dedicated to establish a radial engine. However, there
may also be provided an arrangement wherein some of the bores comprise one or
more inlet valves and one or more outlet valves, and remaining bores are fitted with
a fuel supply nozzle, ignition and ignition timing arrangements, and gas exchange
passages, whereby a combined radial engine and a pump or compressor is
established.
An important character of the power unit in accordance with the present
invention is that the nodular rotor is adapted for both clockwise and counter-
clockwise rotation and no particular adapting procedure is required. Accordingly, at
any stage the nodular rotor may be reversed in direction or rotation.
In accordance with some preferred configurations, the curvature ratio
between the diameter of the opening in the housing and a theoretical spherical
diameter of the convex or the concave surface is in the order of about 1:1 to about
1:4. Still preferably the piston has a diameter to stroke ratio being greater than or
equal to about 5:1 and where the nodular rotor is rotated at about 300 RPM, or less.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRA WINGS
In order to understand the invention and to see how it may be carried out in
practice, some preferred embodiments will now be described, by way of
non-limiting examples only, with reference to the accompanying drawings, in
which:
Fig. 1 is a schematical, planar view of a power unit in accordance with a
first embodiment of the present invention, the power unit being a pump or
compressor;
Figs. 2 A and 2B illustrate a piston module seen in Fig. 1, in two consecutive
pumping/compressing steps;

Fig. 3 is similar to Fig. 1 illustrating the pump/compressor after the nodular
rotor has rotated into a position in which the pistons have completed a single
stroke;
Fig. 4 is an exploded, perspective view of a power unit, in accordance with
a second, preferred embodiment of the present invention;
Fig. 5 is a perspective view of a double-stacked preferred embodiment
power unit in accordance with the present invention;
Fig. 6 is a schematical top view of the embodiment seen in Fig. 5,
illustrating the angular offset of the piston centers;
Fig. 7 illustrates a triple-stacked power unit in accordance with a preferred
embodiment of the present invention; and
Fig. 8 is a top schematic representation of the embodiment seen in Fig. 7,
illustrating the offset of the pistons.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
Attention is first directed to Fig. 1 of the drawings in which the power unit
generally designated 20 is illustrated. In the present example, power unit 20 is a
compressor or pump. However, as will become apparent hereinafter, it may be
easily converted into an engine or, in accordance with an embodiment of the
invention may be a hybrid engine and pump/compressor.
Power unit 20 has a generally cylundrical housing 22 formed with a central,
circular opening 24 and a plurality of bores 28, radially extending between;
opening 24 to an external surface 30 of the housing 22, the bores penetrating into
the circular opening 24.
In the present example, housing 20 is formed with eight bores. However, a
different number of bores may be elected as well. Preferably, the number of bores is
art even number.
Extending into opening 24 there is a shaft 36 associated with a planetary
speed reducing gear train generally designated 3.8 and consisting of a sun gear 40
fixed to shaft 36, three planet gears 42 rotatably supported to wall 46 of opening 24

by means of shafts 48. Ring gear 50 constitutes an integral portion of a nodular
rotor generally designated 52.
The artisan will appreciate that whilst in the present embodiment the planet
gears are rotatably supported to the housing, there may be a different embodiment
in which the planet gears are rotatably fixed to the gearing of the nodular rotor 52
and the ring gear is fixed to the housing.
Nodular rotor 52 is a heptahedron shaped member coaxially mounted within
opening 24 and comprising seven nodes 58. Each node 58 rotatably supports a
roller 60 adapted for rotating within the opening 24 about a circular path generated
by a bounding circle of the bores 28. The arrangement is such that when a roller 60
is radially aligned with a longitudinal axis of a respective bore (bore 28a in Fig. 1)
it penetrates to a maximum into that, specific bore, entailing maximum
displacement of the associated piston as will become apparent hereinafter. On the
other hand, when the roller 60 is not in the vicinity of a bore (see bore 28e in Fig. 1)
then the piston is in its lowermost, non- displaced position, as will be explained
hereinafter.
Each of the bores 28 accommodates a cylinder module generally
designated 70 which in the present example is a pump/compressor module.
With further reference being made also to Figs. 2A and 2B, the cylinder
module 70 comprises a piston 72 slidably received within a cylinder sleeve
insert 74 with suitable sealing rings 76 provided on the piston, as known per se.
However, it should be noted mat by other embodiments, cylinder sleeves are
omitted.
A piston actuating member 78 is rigidly fixed or integrally formed with
piston 72 and comprises a bottom surface 80, adapted for engagement with the
ncdes of the nodular rotor, as will hereinafter be explained. In order to provide
smooth operation and to retain the piston and piston actuator aligned within the
bore 28, the piston actuator 78 is fitted with rider rings 84. By a different
embodiment (not illustrated) the linear distance between the piston and the
associated piston actuating member may be altered for controlling the clearance of

the piston from the piston head. This might be accomplished, for example, by
providing screw-coupling engagements between the two members or by other
means.
In the present example, sealing rings 76 are self-lubricant rings made of
PTFE comprising about 15% graphite, whereby no liquid lubrication is required.
However, other lubrication means are possible too.
Piston module 70 further comprises a coiled spring 86 bearing at one end
thereof against a recessed shoulder 87 integrally formed within the wall of the
piston module and at an opposed end thereof spring 86 bears against the piston
actuator 78, thus biasing the piston and piston actuating member into a BDC
position, i.e. the position in which the piston is radially inwardly biased (see Fig.
2A). The piston module 70 is easily insertable and fixed within a bore of the
housing, with suitable fixing means provided (not shown), for fixingly securing the
module within the housing.
Piston module 70 is Anther fitted with an inlet valve 90 and an outlet
valve 92. Fig. 2A illustrates a pumping stroke and Fig. 2B illustrates a compression
stroke. It is noted that in these figures the bottom surface of the piston actuating
member is convex.
Further attention is now directed to Figs. 1 and 3 for understanding the
sequential operation of a power unit in accordance with the present invention. In
Fig. 1, the piston module seen in bore 28a is in a top dead center (TDC) whilst the
piston module in bore 28e is in the bottom dead center (BDC). Considering that the
nodular rotor 52 is now rotating in a clockwise direction represented by arrow 90,
thus the pistons received within bores 28b, 28c and 28d are in consecutive inlet
displacements, i.e. towards their BDC position. However the piston modules
received within bores 28f, 28g and 28h are represented in consecutive
displacements towards their top dead center, i.e. an outlet stroke.
In Fig. 3 the nodular rotor 52 is illustrated after rotating by 22.5°, wherein
the piton module within bore 28a is now in its bottom dead center position whereas
the piston module in bore 28e is in its top dead center. The piston modules received

within bores 28b - 28d are now illustrated in displacement towards a top dead
center whereas piston modules received within bores 28f - 28h are in displacement
towards bottom dead center.
The arrangement in the present embodiment is such that the centers of bores
are offset from other by 45° whereas the seven nodes are spaced from one another
by about 51.4°. However, by changing the number of bores and the number of
nodes, performances of the power unit are changed.
In the embodiments shown in the preceding figures, the piston actuator
members 78 are illustrated with essentially flat bottom surfaces 80. However, it will
be appreciated that these surfaces may also be concave or convex (as illustrated in
Figs. 2) or may have a complex surface shape comprising a combination of flat and
arcuate segments. In this way, it is possible to displace the piston towards the BDC
at one speed pattern and towards the TDC in another speed pattern, and to extend
or shorten the dwell time, depending on viscosity of a fluid being pumped or
compressed, as may be the case.
It will also be appreciated that while the piston modules described in the
figures refer only to pumping/compressing modules, the power unit may also
constitute an engine. For mis purpose the piston modules are fitted with a fuel
supply system, fuel ignition and timing means, gas exchange valves, etc., as known
in the art.
If desired, a hybrid engine and pump/compressor may be engineered,
wherein one housing accommodates several engine piston modules and several
pump/compressor piston modules. However, owing to the simplicity of the device
according to the invention, and to the extreme modularity, each of the piston
modules may be replaced at any time to either a pumping piston module, a
compression piston module or an engine piston module. In this manner, any
combination of piston modules is acceptable and if required, some piston modules
may also be eliminated altogether.
In accordance with modifications of the invention, the speed reducing
planetary train may be an independent unit not associated within the housing. In

this way the weight of the unit is reduced. Other speed reducing arrangements are
also possible, as known.
An important feature of the power unit in accordance with the present
invention is the radial thrust reducing arrangement which in the embodiment of
Figs. 1 and 3 was obtained by rollers 60. Further attention is now directed to Fig. 4
of the drawings, illustrating a different embodiment. In accordance with this
embodiment, the power unit generally designated 100 comprises an internally
geared ring 102 secured within a suitable recess 104 in housing 106 and the nodular
rotor, generally designated 108 comprises a plurality of cylindrical rollers 110
axially and rotatably supported between two plates 112 and 114. Each roller 110 is
formed with a geared portion 116 which is either integral with or fixedly attached
thereto.
In the assembled position, which may be configured out of the upper
segment in Fig. 5, geared portions 116 of rollers 110 are engaged within the geared
ring 102.
A speed reducing planetary gear train 120 is fitted into the housing and
comprises a sun gear 122, three planetary gears 124, a gear ring 126, a top support
plate 128 formed with apertures 129 and a bottom plate 130 fitted with axles 132
for mounting thereon the planetary gears 124.
A shaft 134 extends through the bottom plate 130 and engages with the sun
gear 122. Shaft 134 is supported by a bearing 136.
Housing 106 is formed with a plurality of bores 140 each fitted with a
cylinder module generally designated 142 which, as explained hereinabove, may
either be a pumping/compressing module.
In the assembled position, rotary motion is imparted via shaft 134 and speed
is reduced by the speed reducing assembly 120. Top plate 128 is coupled with
bottom plate 114 of the nodular rotor 108 by means of pins (not seen) extending
into holes 129 of plate 128.

Rotation of plate 114 entails also rotation of plate 112 and also rotation of
rollers 110. However, the engagement of rollers 110 within gearing 102 generates
rotary motion of the rollers 110 also about their supporting axis.
This arrangement ensures that as the rollers engage with the bottom surface
of the piston actuating member, radial thrust forces are eliminated or essentially
reduced as well as friction forces.
Referring now to Fig. 5 of the drawings there is illustrated a double-stacked
power unit in accordance with the present invention comprising two housings 150
and 152 coaxially mounted on top one another. Each, of the housings 150 and 152 is.
principally similar to the embodiment shown in the exploded view of Fig. 4.
However, it will be appreciated that housing 150 is devoid of speed reducing
assembly 120. Pins (not seen) projecting from the plate 114 of the top housing 150
project into plate 112 of housing 152 whereby rotary motion is transferred between
the associated housings.
In this embodiment, the shaft 134 seen in Fig. 4 may be eliminated wherein
one housing, for example housing 152, may be designed as an engine whereas
housing 150 may be designed as a pump/compressor, the entire power unit being
self contained, with rotary displacement between housings beine transferred by the
nodular rotor assemblies.
Fig. 6 is a schematic top view of the embodiment seen in Fig. 5, wherein it
is shown that the angular set-off between pistons 154 of housing 150 and
pistons 156 of housing 152 is calculated by the formula
αo =(360/N)/p
wherein:
α is measured in degrees;
N is the number of cylinders in each plane; and
P is the number of planes!
In the present example, N = 8 and P = 2 and the angle α is thus = to 22.5°.


In the embodiment of Fig. 7 there is illustrated a triple-stacked power unit
comprising three housings 160, 162 and 164, each fitted with a plurality of piston
modules 166, 168 and 170, respectively.
The arrangement in this embodiment is essentially similar to the
embodiment of Fig. 5 as far as transferring rotational motion and with respect to the
offset of the centers of the pistons in the three layers.
This arrangement is suitable in particular, but not limited thereto, to
pumping/compressing power units wherein successive displacement of the pistons
is obtained, ensuring smooth operation and continuous compression or suction
force. Alternatively, the housings may be arranged so as to operate in tandem.
Fig. 8 illustrates the radial offset position of the centers of the piston
modules which based on the formula referred to in connection with Fig. 6, yields a
different angle α = 15°.
In the embodiment of Fig. 7, each of the housings may accommodate
different piston modules. By one example, the stacked power unit may be designed
so that one housing is an engine, a second housing is a compressor and a third
housing is a pump. However, a variety of other combinations are also possible.
Having provided the above description, some further clarifications and
highlighting are to be added. For example, it is pointed out that the nodular rotor in
accordance with any of the above embodiments is rotational in both directions
without having to perform any changes in the assembly prior to changing direction
of rotation. Obviously, this is an advantage also as far as flexibility in connecting
the pump/compressor to an output of an engine.
Furthermore, as noted, no particular lubricating means are provided apart
from the use of PTFE piston rings for friction reducing. This fact in itself, avails
the pump/compressor for use in particular, but not restricted thereto, with different
gasses, e.g. oxygen for medical supply, different gasses for scuba diving, and gasses
for industrial processes. Typically, in such instances, the compressed gasses are
required at high degrees of purification. It will, however, be noted that a variety of

other lubricating composites may be used as well as other lubricating means, such
as liquid oil lubrication, as known in the art.
While in the embodiments described hereinabove, a planetary speed
reducing gear was integrally provided within the power unit, it is to be understood
that such a speed reducing mechanism may be eliminated or may be incorporated as
an independent assembly linked between the power unit and an engine providing
rotary motion. It will also be appreciated that such speed reducing means may be of
any particular design and are not necessarily restricted to planetary gears although,
it will be understood that planetary speed reducing gears have the significant
advantage of being compact and thus suitable for incorporation within the housing
of the power unit of the present invention.
As already mentioned above, the cylinder modules are entirely modular and
interchangeable. This is considered as a significant advantage providing flexibility
wherein a single plane power unit may be designed with some cylinder modules
adapted to perform pumping or compressing and other cylinder modules adapted to
generate rotary motion, whereby the power unit is self contained.
It is also appreciated mat the pump/compressor in accordance with the
present invention is suitable for simultaneously pumping or compressing different
media wherein some of the cylinder modules may be used to pump or compress a
first type of fluid and other piston modules may serve for pumping or compressing
another media of fluid. Such fluids may be either liquids or gasses, as the artisan
will no doubt realize.
As illustrated and described above, the power units may be designed for
stacking on top of one another with integral means provided for transferring rotary
motion between levels of the power units. This again, is an advantage as far as
modularity is concerned, wherein each plane may be designed to perform a
different type of work, i.e., pumping, compressing or generate work (serve as an
engine). Alternatively, it is appreciated that rather than stacking several housings on
top of one another, there may be a single housing provided with several planes of
bores, each plane serving as a different functional unit.

It is further appreciated that failing of one or more cylinder modules or
removal of a cylinder module does not influence the functional operation of the
remaining cylinder modules, each one of which being independently operable.
It is further desired to emphasize that the structure of the power unit in
accordance with any of the above described embodiments is designed to have a
rotational speed of approximately 300 RPM. This is considered as a great
advantage over prior art power units which typically operate at a significantly
higher rotational speed in order to deliver the same work, thus significantly
improving the overall efficiency of the power unit.
By utilizing an extreme ratio piston diameter to stroke, typically in the order
of greater than about 5:1, the power unit in accordance with the present invention
achieves reducing of linear speed of the piston within the cylinder. This is a
significant advantage resulting in reduction of friction, ring wear, cylinder wall
wear, less heat generation and reduced load on the drive train, as well as a quieter
operation.
These improved qualities permit the usage of such materials which
otherwise could not be used in such power units. Such materials are, for example,
composite plastics, light metals, etc. The advantage of using such materials resides
in reducing fractional losses between piston rings and cylinder walls and the
elimination of the stick/slip phenomena, which is inherent in metal contact
surfaces. This arrangement also allows the short stroke compressor to operate
without liquid lubrication (oil-free) and thus significantly reducing the overall size
and weight of the unit.
Whilst some preferred embodiments have been shown and described in the
specification, it will be understood by an artisan that it is not intended thereby to
delimit the disclosure of the invention, but rather it is intended to cover all
modifications and arrangements falling within the scope and the spirit of the
present invention as defined in the appended claims, mutatis mutandis.

1. A rotary power unit 10, comprising:
a housing 22 having an circular opening 24 and a plurality of bores 28, each
extending along a radial axis from a center of said opening 24;
a nodular rotor 52 mounted within the opening 24 of the housing 22 and
coaxially rotatable within the opening 24; said nodular rotor 52 comprising a
plurality of nodes 58 equally distributed along the bounding circle thereof, the
number of nodes 58 being an odd integer less man the number of bores 28 in the
housing 22;
a plurality of replaceable cylinder modules. 70, each fixedly receivable
within a respective bore 28 within the housing 22;
each cylinder module 70 comprising a piston 72 slidable within a
cylinder 74, a piston actuating member 78 associated with a each piston 72 and a
work unit associated with a cylinder head 88 at a distal end of the cylinder 74; each
piston 72 being displaceable along the radial axis between a Top Dead Center
(TDC) and a Bottom Dead Center (BDC), the pistons being biased into said BDC;
the power unit characterized in that the nodular rotor 52 is fitted with a
radial thrust reducing arrangement for engagement with respective piston actuating
members 78; said radial thrust reducing arrangement is a roller 110 fitted at each
node 58, being engaged for positive rotation by a static ring 102 associated with the
housing 22, whereby each roller 110 engages a bottom surface 80 of an actuating
member 78 in a pure rolling engagement
2. A rotary power unit according to claim 1, wherein a bottom surface 80 of
the piston actuators 78 is either flat or concave or convex or has a complex shape
comprising a combination of flat and arcuate segments.
3. A rotary power unit according to claim 2, wherein the stroke displacements
and dwell time at the TDC of the piston 72 is determined.by the geometry of the
bottom surface 80 of the piston actuator 78.

4. A rotary power unit according to claim 3, wherein the dwell angle d of the
piston at the BDC, measured in degrees of rotor 52 rotation, is calculated by the
formula:
d>(360%)*0.125
where
d is the dwell angle measured in degrees; and
n is the number of nodes.
5. A rotary power unit according to claim 1, wherein the piston 72 is at the
TDC when- a. corresponding node 58 of the nodular rotor 52. extends along the
respective radial axis; and the piston 58 is at its BDC when the respective node 52
is angularly displaced by (180o/n)-d/2 from said radial axis;
wherein:
n- is the number of nodes of the nodular rotor; and
d- is the dwell angle between neighboring cylinders (measured in degrees).
6: A rotary power unit according to claim 1, wherein the nodular rotor 52 is
associated with a shaft 36 extending from the center of and perpendicular to the
plane of the nodular rotor 52 and adapted for receiving or imparting rotary motion
to or from the nodular rotor, alternatively.
7. A rotary power unit according to claim 1, wherein the work unit 88 is an
iissembly comprising one or more inlet valves 90 and one or more outlet 92 valves,
and wherein rotary motion is imparted to the nodular rotor 52 entailing radial
displacement of the piston 72, thereby establishing a pump or compressor.
8. A rotary power unit according to claim 1, wherein the work unit is an
assembly comprising a fuel supply nozzle, ignition and ignition tuning
aiTangements, and gas exchange passages; wherein radial displacement of the
pistons imparts rotary motion to the nodular rotor, thereby establishing a radial
engine.
9. A rotary power unit according to claim 1, wherein the work unit of some of
the cylinder modules is an assembly comprising one or more inlet valves and one or
more outlet valves; and the work unit of the remaining cylinder modules is an

assembly comprising a fuel supply nozzle, an ignition member and gas exchange
passages.
10. A rotary power unit according to claim 1, wherein the number of bores 38 is
an even number.
11. A rotary power unit 100 according to claim 1, wherein the nodular rotor 108
is associated with a speed reducing assembly 120.
12. A rotary power unit according to claim 11, wherein the speed reducing
assembly 120 is a planetary gear train, said planetary gear train comprising a sun
gear 122 fixed to the shaft 134, at least one planet gear 124 rotatably supported by
the housing, and a ring gear 126 associated with the nodular rotor 108.
13. A rotary power unit according to claim 1.1, wherein the speed reducing
assembly 120 is a planetary gear train, said planetary gear train comprising a sun
gear 122 fixed to the shaft 134, at least one planet gear 124 rotatably fixed to the
nodular rotor 108, and a ring gear 126 fixed to the housing 106.
14. A rotary power unit according to claim 1, wherein the piston actuating
member 78 is integral with or rigidly fixed to the piston 72, and has a bottom
surface 80 for engagement with the nodes of the nodular rotor.
15. A rotary power unit according to claim 1, wherein the radial distance
between the piston 72 and the piston actuator 78 is adjustable, thus adjusting axial
displacement of the piston within the cylinder.
16. A rotary power unit according to claim 2, wherein the curvature ratio
between the diameter of the opening in the housing 24 and a theoretical spherical
diameter of the convex or the concave surface 80 is in the order of about 1:1 to
about 1:4.
17. A rotary power unit according to claim 1, wherein the radial thrust reducing
arrangement is a roller 60 fitted at each node 58, each roller 60 being rotatable
about an axle parallel to an axis 36 of rotation of the nodular rotor 52.
18. A rotary power unit according to claim 1, wherein the radial thrust reducing
arrangement is a roller 110 having a geared portion 116 fitted on each node for

engagement with a geared ring 102 fixed within the opening of the housing 106,
thus imparting the rollers 110 positive rotation about their longitudinal axis.
19. A rotary power unit according to claim 1, wherein the cylinder modules
70:142 are rotationally restrained within their bores.
20. A rotary power unit according to claim 1, wherein sealing rings 76 are
provided on the piston 72.
21. A rotary power unit according to claim 1, wherein rider rings 84 are
provided on the actuating member 78 slidable within a positioning sleeve fixed
with respect to the bore 28..
22. A rotary power unit according to claim 1, wherein the piston 72 and the
piston actuating member 78 have different diameters, whereby a cylindrical insert is
used as an adapter between the diameter of the piston or of the piston actuating
member and the diameter of the bore 28.
23. A rotary power unit according to claim 1, wherein the opening within the
housing comprises a plurality of bores arranged in two or more parallel planes;
each bore extending along a radial axis from said opening.
24. A rotary power unit according to claim 1, wherein two or more housings
(50;152;160;162;164 are coaxiaUy stacked on top of one another in parallel
planes, whereby rotary motion is transferred between nodular rotors of neighboring
housings.
25. A rotary power unit according to claim 1, wherein the nodular rotor 52 is
adapted for both clockwise and counterclockwise rotation.
26. A rotary power unit according to claim 1, wherein the piston 72 has a
diameter to stroke ratio being greater than or equal to about 5:1.
27. A rotary power unit according to claim 4, wherein the nodular rotor 52 is
rotated at about 300 RPM, or less.
28. A rotary power unit according to claim 23 or 24, wherein the centers of
bores in one plane are radially offset with respect to centers of bores in a
neighboring plane by α°, wherein a is derived out of the formula:


wherein:
a is measured in degrees;
N is the number of cylinders in each plane; and
P is the number of planes.
29. A rotary power unit according to claim 23 or 24, wherein one or more
planes are dedicated to establishing a pump or compressor and one or more other
planes are dedicated to establish a radial engine.
30. A rotary power assembly comprising two or more rotary power units
according to claim 1, fixedly and coaxially attached to one another.
31. A rotary power unit according to claim 1, wherein some of the bores
comprise one or more inlet valves and one or more outlet valves, and" remaining
bores are fitted with a fuel supply nozzle, ignition and ignition timing
arrangements, and gas exchange passages, whereby a combined radial engine and a
pump or compressor is established.

In accordance with the present invention there is provided a rotary power
unit, comprising:
a housing having an circular opening and a plurality of bores, each
extending along a radial axis from a center of said opening;
a nodular rotor mounted within the opening of the housing and coaxially
rotatable within the opening; said nodular rotor comprising a plurality of nodes
equally distributed along the bounding circle thereof, the number of nodes being an
odd integer less than the number of bores in the housing;
a plurality of replaceable cylinder modules, each fixedly receivable within a
respective bore within the housing;
each cylinder module comprising a piston slidable within a cylinder, a piston 1
actuating member associated with each piston and a work unit associated with a
cylinder head at a distal end the cylinder; each piston being displaceable along the
radial axis between a Top Dead Center (TDC) and a Bottom Dead Center (BDC),
the pistons being biased into said BDC;
and wherein the nodular rotor is fitted with a radial thrust reducing
arrangement for engagement with respective piston actuating members.
The term "work unit" as used in the specification denotes a unit competent
of performing work, e.g. a pumping unit, a compressing unit or a combustion
chamber of an engine.
As it will become apparent hereinafter, the rotary power unit in accordance
with the present invention significantly reduces wear of its components and
consequently reduces maintenance requirements of the components. The power
unit provides improved overall efficiency and uses an essentially short stroke
versus a large diameter piston with low revolutionary speed on the one hand and,
on the other hand, an essentially low linear speed of the pistons with respect to the
cylinder wall.
The bottom surface of the piston actuators may be either flat, concave or
convex, or may be of a complex shape comprising a combination of flat and arcuate

segments. This arrangement is suitable for defining the up-stroke and down-stroke
(these terms denote compression/suction displacement of the pistons in case of a
pump or compressor or, discharge/intake displacement of the piston in case of an
engine). This also permits control of the dwell time at the TDC of the piston which
is an important parameter. In accordance with the present invention, within a single
power unit, different piston actuators may be used wherein their bottom surfaces
are either flat, concave, convex or a complex shape as above.

Documents:

IN-PCT-2001-986-KOL-FORM 27.pdf

IN-PCT-2001-986-KOL-FORM-27.pdf

in-pct-2001-986-kol-granted-abstract.pdf

in-pct-2001-986-kol-granted-assignment.pdf

in-pct-2001-986-kol-granted-claims.pdf

in-pct-2001-986-kol-granted-correspondence.pdf

in-pct-2001-986-kol-granted-description (complete).pdf

in-pct-2001-986-kol-granted-drawings.pdf

in-pct-2001-986-kol-granted-examination report.pdf

in-pct-2001-986-kol-granted-form 1.pdf

in-pct-2001-986-kol-granted-form 18.pdf

in-pct-2001-986-kol-granted-form 2.pdf

in-pct-2001-986-kol-granted-form 26.pdf

in-pct-2001-986-kol-granted-form 3.pdf

in-pct-2001-986-kol-granted-form 5.pdf

in-pct-2001-986-kol-granted-form 6.pdf

in-pct-2001-986-kol-granted-pa.pdf

in-pct-2001-986-kol-granted-reply to examination report.pdf

in-pct-2001-986-kol-granted-specification.pdf

in-pct-2001-986-kol-granted-translated copy of priority document.pdf


Patent Number 226509
Indian Patent Application Number IN/PCT/2001/986/KOL
PG Journal Number 51/2008
Publication Date 19-Dec-2008
Grant Date 17-Dec-2008
Date of Filing 21-Sep-2001
Name of Patentee ALAN SALMANSON
Applicant Address 11 REVADIM STREET, JERUSALEM
Inventors:
# Inventor's Name Inventor's Address
1 GREEN EDWARD 1 SIMTAT TSUKIM STREET, 88000 EILAT
PCT International Classification Number F04B 1/04, 1/053
PCT International Application Number PCT/IL00/00068
PCT International Filing date 2000-02-03
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 128934 1999-03-11 Israel