Title of Invention

COOKING HOB FROM TEMPERED GLASS OR OTHER THERMODEGRADABLE MATERIALS .

Abstract A cooking hob has a supporting surface made of a material the physical characteristics or the structure of w hich are degradable in the proximity of heat sources, such as. for example, tempered glass, and is provided with at least one hole, within which is housed at least partially an atmospheric gas burner of the type comprising a burner base and a burner head with at least one flame crown. The burner further comprises a circumferential ring set between the flame crown and the supporting surface made of degradable material.
Full Text "Cooking hob from tempered glass or other thermodegradoble
materials"
FIELD OF THE INVENTION
The presenl invention relates to the use of a domestic gas burner, of
the type comprising a burner base and a burner head provided with
at least one flame crown, in a cooking hob having a supporting
surface made of a materia! that is physically and/or only structurally
degradable in the presence of heat sources, such as, for example,
tempered glass.
By the term "cooking hob" is meant, in what follows, any installation for
the cooking of foodstuff provided with a support for housing at least
one burner designed for supplying heat to the foodstuff itself,
comprising in this term installations such as, for example, surfaces
equipped for cooking or cooking ranges.
BACKGROUND ART
Amongst cooking hobs for domestic use, it forms part of the known art
to use, for reasons that are prevalently aesthetic and/or regard
practicality of maintenance, surfaces for housing (or supporting) one
or more atmospheric gas burners, which are made of materials whose
use is not suitable in the presence of high heat emissions, such as, for
example, tempered glass, enamelled steel or stainless steel. Such
materials, in fact, undergo a considerable degradation of their
physical characteristics, and, in particular, their structural
characteristics, when they are in the proximity of heat sources with
high temperatures.
In particular, the use of supporting surfaces made of tempered glass, a
material which, in its most typical compositions, poorly withstands
temperatures higher than 280°C, is in any case more desirable in so far
as tempered glass is able, from the aesthetic standpoint as well as the

maintenance standpoint, to replace pyroceram, the use of which in
cooking hobs entails extremely high costs.
The use of cooking hobs having a supporting surface made of
pyroceram is, in fact, particularly widespread on account of its
aesthetic qualities and the simple cleaning operations that such
cooking hobs require. In spite of the britfleness of pyroceram, which
implies the implementation of a number of constructional solutions
aimed at preventing fractures, for example, due to the different rates
of thermal expansion of the materials employed (steel or other metals
for the burner and pyroceram for the supporting surface), the cooking
hobs made of said material do not present any structural or
mechanical degradation to thermal stresses coming from the burners,
even though they prove particularly expensive and difficult to model.
In order to overcome the aforesaid drawbacks, and at the same time
maintain the aesthetic characteristics and the characteristics of
practicality of maintenance of the cooking hobs with supporting
surfaces made of pyroceram, there have been produced supporting
surfaces made of tempered glass, which, however, have proven
extremely sensitive to the heat developed by the burners, thus
presenting unfavourable phenomena of structural yielding during use.
The high temperatures and the constant irradiation localized in the
proximity of the burner, to which the surface made of tempered glass
is subject during combustion, as well as the consequent presence of a
steep temperature gradient between adjacent areas on the glass
surface, frequently lead to the formation of fractures and/or
phenomena of structural yielding of the cooking hob.
In order to solve the above problem, it has been proposed to increase
the diameter of the holes provided for housing the burners obtained in
the surface made of tempered glass and to affix, for each hole, a

metal plate on the supporting surface, in a position corresponding to
the burner, in order to screen the irradiation coming from the burner
and from the bottom part of the cooking recipient, and directed
towards the surface made of tempered glass.
Said solution, which entails the use of metal plates having a plan
extension that is other than negligible, is able to prevent fractures in
the cooking hob, but is aesthetically far from pleasant and constitutes
an obstacle to cleaning of the cooking hob.
In addition, in embodiments of cooking hobs known to the prior art, for
example, from the British patent application GB-A-2.068.104, such
metal plates may be shaped like concave containers or trays, at the
centre of which is housed the burner. This implies the drawback of
accumulation of grease and ashes in the plate, with consequent
inconvenience for cleaning of the cooking hob, as well as the need to
achieve a considerable precision of fabrication and of assembly of
the plates, which need to have low dimensional tolerances, as
compared to the specific techniques envisaged in the design phase.
Finally, the gas burners used with said protective plates are generally
of the type in which the intake of primary air takes place underneath
the cooking hob, given the overall dimensions of the protective plate
itself and the laborious problems involved in making air-inflow inlets set
above said plate. Gas burners in which the flow of primary air for
combustion comes from underneath the cooking hob are less efficient
and usually of larger dimensions as compared to burners in which the
primary air is taken in above the cooking hob and likewise involve the
presence of appropriately designed air intakes in the supporting
surface, which, above all in brittle materials, such as tempered glass,
can prove difficult to produce.
There is consequently felt the need to find a solution, alternative to the

ones so far identified, which will enable the use of supporting surfaces
for atmospheric gas burners made of tempered glass whilst, still
retaining the same aesthetic qualities and the practicality of
production and maintenance of the surfaces made of pyroceram
and without the need to use burners in which the intake of primary air
takes place underneath the cooking hob.
As regards, instead, cooking hobs with a supporting surface made of
stainless steel or other materials that are structurally resistant to heat
but aesthetically degradable, such as enamelled steel, said cooking
hobs fend, in the proximity of the burners, to undergo deformation and
to change colour permanently, thus rendering the cooking hob itself
somewhat unpleasant from the aesthetic point of view.
Also for the above materials, there is felt the need to find solutions that
will enable their use in cooking hobs provided with atmospheric gas
burners, without there occurring any degradation in the appearance
of the said cooking hob.
The above-mentioned needs are met by the present invention, which
provides a surprising solution to the drawbacks that arise with the use,
for the supporting surface in cooking hobs comprising one or more
atmospheric gas burners, of materials that are physically and/or only
structurally degradable when set in the presence of heat sources.
Consequently, a purpose of the present invention is to provide a
cooking hob having a supporting surface for housing the burners
which is made of a material that is degradable in the presence of
thermal emissions, which does not present the drawbacks referred to
above, and at the same time is of pleasant appearance and simple
to produce and maintain.
Another purpose of the present invention is to provide a cooking hob
having a support made of a material that is degradable in the

presence of thermal emissions and is provided with at least one gas
burner, in which the latter is of the type that envisages the inflow of
primary air from above the support that houses the burner itself.
SUMMARY OF THE INVENTION
The above and other purposes are achieved by the present invention,
according to what is claimed in the first independent claim of use and
in the subsequent dependent claims and according to what is
claimed in the independent Claim 12 and in the subsequent product
claims dependent thereon.
According to the present invention, the solution to the drawbacks
referred to above can be achieved by using, in a way that is unknown
to the prior art and is in itself surprising, a gas burner of an atmospheric
type provided with a burner base, a burner head having at least one
flame crown, and a circumferential ring, the gas burner being set in a
hole made in the supporting surface of a cooking hob which is made
of a material, the physical characteristics or the structure of which are
degradable in the proximity of heat sources. The circumferential ring is
set between the flame crown and the supporting surface.
The action of the circumferential ring, which is preferably shaped like a
truncated cone with the major base facing the supporting surface, is
that of shielding the latter from the irradiation coming from the burner
and from the heated recipient, in order to prevent, in the proximity of
the said burner, there being formed temperature gradients such as
might cause fracturing of the said supporting surface. The
circumferential ring also has the function of dissipating the heat
transmitted by irradiation and by conduction along the burner.
According to a preferred feature of the present invention, the
circumferential ring is separate from the support of the cooking hob in
such a way that the space existing between the support and the

circumferential ring will enable passage of the primary air detected to the burner,
this implying the use of a burner of the type in which the primary air is taken in
above the cooking hub.
In this way, the primary air inflow, which is drawn, for example, by a horizontal
Venturi tube (also known as radial Venturi), with which the burner can be
equipped, contributes to cooling down both the circumferential ring and the
supporting surface in the proximity of the burner.
According to a further feature of the present invention, the circumferential ring
has a plan diameter greater than or equal to the diameter of the hole within
which the burner is housed and preferably greater than or equal to the diameter
of the flame crown.
In a preferred embodiment of the present invention, the burner is of the type
comprising two or more flame crowns, and the supporting surface is made of
tempered glass.
The present invention also intends to protect a cooking hob which has a support
made of a material, the physical characteristics of which or the structure of which
are degradable in the proximity of heat sources, and provided with at least one
hole, within which is housed, at least partially, a gas burner of the type
comprising a burner base and a burner head with at least one flame crown. Said
burner is provided with a circumferential ring set between the flame crown and
the supporting surface. Preferably, the circumferential ring is set at a distance
from the supporting surface, and the primary air is taken in above the supporting
surface and underneath said circumferential ring.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
There now follows a description, purely by way of non-limiting example, of a
preferred embodiment of the present invention, with the aid of the accompanying
drawings, in which :

- Figure 1 is a perspective view from above of a cooking hob made of
thermally degradable material, comprising a plurality of atmospheric gas burners,
according to a particular feature of the present invention ;
- Figure 2 is profile view, partially in cross section, of a gas burner
provided with three flame crowns used on a cooking hob made of thermally
degradable material, according to another feature of the present invention ;

- Figure 3 is a view in lateral cross section of the burner of Figure 2 ; and
- Figure 4 is a partially cut-away perspective view, of a burner provided
with a single flame crown, according to a further feature of the present invention.
DETAILED DESCRIPTION OF SOME PREFERRED EMBODIMENTS OF THE
INVENTION
The present invention relates, with reference to Figure 1, to the use of at least
one gas burner 2, 3a, 3b or 3c with one or more flame crowns in a cooking hob,
for example, a domestic cooking hob, provided with a supporting surface 1 made
of a material the physical characteristics of which or the structure of which are
degradable in the presence of heat sources, such as, for example, tempered
glass, stainless steel, or enamelled steel. The present invention likewise relates
to a cooking hob having a support surface made of a degradable material.
Figure 1 illustrates, then, purely by way of a non-limiting example, a cooking hob
provided with a supporting surface 1, for example, made of tempered glass, on
which are arranged, in purposely provided seats, a burner 2 with three flame
crowns and three burners 3a, 3b, 3c having just one flame crown.

As is illustrated in Figure 2, the burner 2 comprises, according to the
present invention, a burner base 4 and a burner head 5 bearing the
above-mentioned three flame crowns, as well as a circumferential
ring 9 set between the flame crowns and the supporting surface 1. The
outermost flame crown, defined in the burner head 5 by peripheral
holes 26, can be seen in Figure 2.
The base 4 of the burner 2 is housed in a circular hole made in the said
supporting surface 1 (and set in a position corresponding to the portion
designated by 22 in Figure 2), supported by a plurality of flat springs 8
set opposite to a circular flange 7, between which is set the portion of
the supporting surface 1 adjacent to the housing hole. The burner 2 is
likewise provided with a supporting grill 6 for a cooking container.
More in particular, with reference to Figure 3, the burner 2 comprises a
base 4 set underneath the supporting surface 1, which is made of
tempered glass, in which there is set an injector 23 for the combustible
gas. The base 4 presents peripheral ramifications or projections 24,
which engage in the seat of the supporting surface 1 and carry both
the flange 7 and the flat springs 8. The coupling of the springs 8 to the
circular flange 7 and the mutual clamping thereof, after prior
interposition of the edges of the housing hole of the burner 2, enables
stable fixing of the burner base 4 to the supporting surface 1.
In alternative embodiments (not illustrated), the base 4 of the burner 2
can be housed in a circular hole of the supporting surface 1, without
coming into contact with the latter and being supported, for example,
by elastic means, on a structural element of the cooking hob set
underneath the supporting surface 1 and not visible to the user.
According to the known art, above the base 4, and constrained
thereto in a removable way, there is a burner head that has a central
body 12, closed by a top lid 10 and equipped, once more according

to the prior art, with a horizontal Venturi tube (or radial Venturi) 11 tor
mixing ot the gas with the primary air, and with a distribution chamber
having holes tacing outwards and designed to detine a first central
flame crown. The burner head further comprises a toroidal body 13,
which is surmounted by a an annular lid 14 and connected to the
horizontal Venturi 11 and/or to the distribution chamber of the body 12
by appropriate radial channels (not illustrated), and which presents an
inner series of holes and an outer series of holes designed for defining,
respectively, a second flame crown and a third flame crown. The
second flame crown is, in particular, set in opposition to the first central
flame crown, and the burner 2 is moreover provided with a grill 6
designed for supporting a cooking container.
The burner 2, moreover, is of the type in which the primary air I is taken
in, thanks to the suction exerted by the Venturi 11, from above the
supporting surface 1, penetrates, via channels (not illustrated), into the
chamber defined by the burner base 4, and then is mixed with the gas
coming out of the nozzle 23 in said horizontal Venturi (or radial Venturi)
11. A burner of the type referred to above is known from the patent
application EP-A-0.903.538 or from the publication EP-A-0.797.048, both
of which are in the name of the present applicant.
According to the present invention, the burner 2 likewise presents a
circumferential ring 9, which is made of the same material as or of a
material different from that of the burner, set coaxial to the vertical
axis of the said burner and set between the flame crowns and the
supporting surface 1 made of tempered glass. Advantageously, as will
emerge clearly from what follows, the ring 9 is separate from the
supporting surface 1, and the primary air I is induced to enter the
burner above the supporting surface 1 and underneath the ring 9.
The presence of the circumferential ring 9, which is conveniently set

between the heat source, represented by the flame crown or flame
crowns, and the supporting surface made of tempered giass, enables
adequate shielding of the supporting surface made of tempered glass
1 from the irradiation coming from the flame crowns and, albeit to a
lesser extent, also from the irradiation coming from the heated
cooking container.
The above-mentioned shielding action, which brings about lowering of
the temperature of those areas of the supporting surface 1 in the
proximity of the burner 2, has surprisingly proved sufficient for
preventing the substantial degradation of the material of which the
supporting surface 1 is made. In the case of tempered glass, for
example, the interposition of the ring 9 prevents the generation of
fractures and makes possible the use of said economic material in the
production of cooking hobs. Also when used with surfaces made of
stainless steel or enamelled steel, the ring 9 has enabled reduction or
elimination of the formation of halos or deformations of the supporting
surface 1.
In addition, the inflow of primary air 1, drawn by the Venturi 11, in the
space made between the ring 9 and the supporting surface 1, which
is substantially at room temperature, contributes to a cooling down by
convection of both the supporting surface 1 and the circumferential
ring 9. The contribution of the flow of primary air 1 in the action of local
cooling is deemed particularly important, albeit not essential, in the
case of brittle materials, such as tempered glass.
Finally, the ring 9 acts also partially as a heat sink, by conduction, of
the heat produced by the burner 2 itself, thus lowering the
temperature of the latter in the proximity of the said ring 9 and, hence,
the temperature in proximity of the hole housing the burner in the
supporting surface 1.

According to a preferential feature of the present invention, the plan
diameter of the circumferential ring 9 is greater than the diameter of
the hole present in supporting surface 1 made of tempered glass and
is also greater than the plan diameter of the outermost flame crown
defined by the toroidal body 13. In this way, the ring 9 extends, in plan
view, from the burner base 4, or from the burner head 5, up to beyond
the flame crown made along the outer perimeter of the toroidal body
13.
The above dimensions of the ring 9, which are much greater than the
dimensions of similar rings made in burners provided in traditional
cooking hobs, enable an effective shielding of the supporting surface
underneath.
The ring 9, as may be seen in Figure 3, is moreover preferably shaped
substantially like a truncated cone with the major base facing the
supporting surface 1 so as to prevent any possible residue of food that
may come out of the cooking container from getting stuck on the ring
9, with the risk of combustion thereof. Alternative embodiments of the
ring 9 made with a convex shape have proven equally effective.
Furthermore, the circumferential ring 9 may be made separately from
the burner 2 and coupled, by juxtaposing the various parts, to the
latter, but may also be made integrally with an element of the burner
2 itself. For example, should the ring 9 be coupled to a burner of the
type described in EP-A-0.797.048, i.e., a burner, which comprises an
inner metal plate shaped for separation of the fluid flows, said ring 9
may be made of a single piece with said inner metal plate, thus
considerably simplifying its production.
Materials that may be suitable for the production of the ring 9 are
steel, aluminium alloys (Al-Si or Al-Ni), or other alloys or metal materials,
such as brass, or else ceramics or plastic technopolymers with ceramic

fillers or with fibre fillers that are resistant to high temperatures.
Figure 4 illustrates another embodiment of the present invention, in
which, on a cooking hob provided with a supporting surface 1 made
of a thermally degradable material, there is fit an atmospheric gas
burner 3 of the type comprising just one flame crown.
The burner 3 comprises: a burner base 15 fit in a housing hole made on
the supporting surface 1; elastic means for coupling to the supporting
surface 1, which consist of one or more flat springs 21 and a circular
flange 20 for being set opposite to said springs; a burner head 16; and
a top lid 17. The base 15 is withheld in position thanks to the
interposition of the edges of the hole for housing the supporting
surface 1 between the spring 21 and the circular flange 20 and
comprises a chamber, within which there is present an injector 23,
fluid-connected to a pipe 25 for supplying the combustible gas.
The burner head 16 of the burner comprises a horizontal Venturi 18,
constituted, according to the known art, of a reduced section portion
and of a radial expansion chamber, and is enclosed by the lid 17. At
the radial ends of the expansion chamber there is a portion for
distribution of the gas-primary air I mix, which presents a series of holes
that form the flame crown of the burner 3. The burner 3 likewise
presents, connected by interposition of parts, a circumferential ring 19;
which extends from the burner head 16 of the burner up to beyond
the flame crown. The said circumferential ring 19 is separate from the
supporting surface 1 in order to enable inflow of the primary air I
between the said supporting surface 1 and the ring 19.
Also by using the burner 3, illustrated in Figure 4, the effect of shielding
from irradiation and of cooling of the supporting surface 1 by the flow
of the incoming primary air I, obtained thanks to the ring 19, enables
the use of cooking hobs provided with supporting surfaces made of

thermally degradable materials, such as, for example, tempered glass,
stainless steel, or enamelled steel.

WE CLAIM :
1. A cooking hob having a supporting surface (1) which is provided with at
least one hole within which is housed at least partially a gas burner (2) of the
type comprising a burner base (4) and a burner head (5) having at least one
flame crown, as well as a circumferential ring (9) set between said at least one
flame crown and said supporting surface (1), said circumferential ring (9) being
set at a distance from said supporting surface, wherein said supporting surface
(1) is made of a material the physical characteristics or structure of which are
degradable in the proximity of heat sources, and said circumferential ring (9) has
a plan diameter equal to or greater than the diameter of said flame crown and it
is made of steel, or aluminium, or aluminium alloys, or brass, or ceramic, or
plastic technopolymers with ceramic fillers or with fibre fillers that are resistant to
high temperatures.
2. The cooking hob as claimed in claim 1, wherein the primary air (I) is taken
in above the supporting surface (1) and underneath said circumferential ring (9).

3. The cooking hob as claimed in claim 1 or 2, wherein said burner is of the
type comprising a burner head (5) having two or more flame crowns.
4. The cooking hob as claimed in any one of claims 1 to 3, wherein said
circumferential ring (9) has a plan diameter greater than or equal to the diameter
of said hole within which the burner is housed.
5. The cooking hob as claimed in any one of the preceding claims, wherein
said circumferential ring (9) has a shape that is substantially a truncated cone
and/or a convex shape.

6. The cooking hob as claimed in claim 5, wherein the major base of said
circumferential ring faces the supporting surface.
7. The cooking hob as claimed in any one of the preceding claims, wherein
said supporting surface of the cooking hob is made of tempered glass or of
stainless steel or of enamelled steel.

A cooking hob has a supporting surface made of a material the physical characteristics or the structure of w hich are
degradable in the proximity of heat sources, such as. for example, tempered glass, and is provided with at least one hole, within
which is housed at least partially an atmospheric gas burner of the type comprising a burner base and a burner head with at least one
flame crown. The burner further comprises a circumferential ring set between the flame crown and the supporting surface made of
degradable material.

Documents:

1129-kolnp-2004-granted-abstract.pdf

1129-kolnp-2004-granted-assignment.pdf

1129-kolnp-2004-granted-claims.pdf

1129-kolnp-2004-granted-correspondence.pdf

1129-kolnp-2004-granted-description (complete).pdf

1129-kolnp-2004-granted-drawings.pdf

1129-kolnp-2004-granted-examination report.pdf

1129-kolnp-2004-granted-form 1.pdf

1129-kolnp-2004-granted-form 18.pdf

1129-kolnp-2004-granted-form 3.pdf

1129-kolnp-2004-granted-form 5.pdf

1129-kolnp-2004-granted-gpa.pdf

1129-kolnp-2004-granted-reply to examination report.pdf

1129-kolnp-2004-granted-specification.pdf


Patent Number 228794
Indian Patent Application Number 1129/KOLNP/2004
PG Journal Number 07/2009
Publication Date 13-Feb-2009
Grant Date 11-Feb-2009
Date of Filing 09-Aug-2004
Name of Patentee SABAF S. P. A.
Applicant Address VIA DEI CARPINI, 1, I-25035 OSPITALETTO (BS)
Inventors:
# Inventor's Name Inventor's Address
1 BETTINZOLI ANGELO VIA DONIZETTI, 25, I-25062 CONCESIO
PCT International Classification Number F24C 3/08
PCT International Application Number PCT/IB2003/00283
PCT International Filing date 2003-01-30
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 MI2002A 000315 2002-02-18 Italy