Title of Invention

POLYOLEFINIC COMPOSITIONS HAVING GOOD WHITENING RESISTANCE

Abstract Abstract POLYOLEFINIC COMPOSITIONS HAVING GOOD WHITENING RESISTANCE A polypropylene composition comprising (percent by weight) (a) 50-77% of a crystalline propylene polymer having an amount of isotactic pentads (mmmm), measured by 13C-MNR on the fraction insoluble in xylene at 25°C, higher than 97.5 molar % and a polydispersity index ranging from 4 to 10; (b) 13-28% of an elastomeric copolymer of ethylene and propylene, the copolymer having an amount of recurring units deriving from ethylene ranging from 30 to 70% and being partially soluble in xylene at ambient temperature, the polymer fraction soluble in xylene at ambient temperature having an intrinisic viscosity value ranging from 2 to 4 dl/g; and (c) 10-22% of polyethylene having an intrinsic viscosity value ranging from 1 to 3 dl/g, in said composition component (b) plus component (c) being in amounts of at least 25 wt%. The polymer composition exhibits good impact resistant, whitening resistance and relatively low stiffiiess.
Full Text

P0LYOLEFINIC COMPOSITIONS HAVING GOOD WHITENING RESISTANCE
The present invention relates to polyolefin compositions having good whitening resistance
characteristics and impact resistance.
The polyolefin compositions according to the present invention find application in
automotive field, in particular as bumpers and interior trims, luggage and house ware.
As it is known, the isotactic polypropylene, though being endowed with an exceptional
combination of excellent properties, is affected by the drawback of possessing an insufficient
impact resistance at relatively low temperatures.
According to the teaching of the prior art, it is possible to obviate the said drawback and
maintain whitening resistance, without sensibly affecting the other polymer properties, by
properly adding rubbers and polyethylene to the polypropylene.
For example, the US patent 4,245,062 discloses a process for producing a blend of
polypropylene and two different propylene-ethylene copolymers, one of said copolymers
substantially forming the rubbery phase. The propylene polymers thus obtained have good
impact resistance at low temperature.
European patent application 86300 relates to so called "impact polypropylene compositions"
and discloses polypropylene block copolymers having improved impact resistance and high
stiffness.
In US patent 4,521,566 a polypropylene composition is disclosed having the following
composition:
74 to 91 % of crystalline isotactic polypropylene,
6.7 to 19% of an amorphous copolymeric fraction of ethylene and propylene and
1.5 to 8.5% of crystalline polyethylene containing from 50 to 98 wt% of ethylene and
exhibiting a crystalline of polyethylene type.
The said composition exhibits quite high stiffness and good impact resistance but resistance

at whitening is not as high as desired.
The US patent 4,473,687 discloses polypropylene molding compositions of polypropylene.
ethylene-propylene copolymer and polyethylene in different proportions, said composition
having high hardness and increased impact strength.
In US patent 4,734,459 a polypropylene composition having good whitening resistance is
disclosed. According to the teaching of tbe said prior art document, it is possible to improve
whitening resistance by replacing the ethylene-propylene copolymer rubber with an
ethylene-butene-1 copolymer rubber.
It has now surprisingly been found that it is possible to obtain polypropylene compositions
simultaneously endowed with relatively low stiffness, high impact resistance and high
whitening resistance by producing a pol ypropylene composition having a different ratio
between the polymer components that exhibit specific characteristics.
Thus, an embodiment of the present invention consists of a polypropylene composition
comprising (per cent by weight):
a) 50-77%, preferably 50 to less than 70%, of a crystalline propylene polymer having an amount of isotactic pentads (mmmm), measured by I3C-MNR on the fraction insoluble in xylene at 25°C, higher than 97.5 molar % and a polydispersity index ranging from 4 to 10, preferably from 5 to 10, more preferably from 5.5 to 10;
b) 13-28%, preferably higher than 15 to 28%, of an elastomeric copolymer of ethylene and propylene, tbe copolymer having an amount of recurring units deriving from ethylene ranging from 30 to 70%, preferably 35 to 60%, and being partially soluble in xylene at ambient temperature, the polymer fraction soluble in xylene at ambient temperature having an intrinsic viscosity value ranging from 2 to 4 dl/g; and
c) 10-22%, preferably 10 to 20 %, of polyethylene having an intrinsic viscosity value ranging from 1 to 3 dl/g and optionally containing recurring units deriving from propylene in

amounts up to less than 10%.
The term "copolymer" as used herein refers to both polymers with two different recurring
units and to polymers with more than two different recurring units, such as terpolymers, in
the chain. By "ambient temperature" is meant therein a temperature of about 25°C. By
"crystalline propylene polymer" is meant in present application a propylene polymer having
an amount of isotactic pentads (mmmm), measured by 13C-MNR on the fraction insoluble in
xylene at 25°C, higher than 70 molar %; by "elastomeric" polymer is meant a polymer
having solubility in xylene at ambient temperature higher than 50 wt%.
The composition typically has a content of component (b) plus component (c) in amounts of
at least 25 wt%, preferably higher than 30 wt%, and the total content of copolymerized
ethylene is at least 17 wt%, preferably is equal to or higher than 20 wt%.
The composition typically has a value of melt flow rate ranging from 10 to 30, preferably 10
to 20, g/lOmin.
The composition has typically an amount of elastomeric copolymer (b) equal to or higher
than polyethylene (c), preferably the weight ratio between copolymer (b) and polyethylene
(c) is at least 1.2.
Typically, the composition of the present invention exhibits a flexural modulus value of at
least 800 MPa, preferably from 850 to 1250 MPa, stress-whitening resistance values
corresponding to a diameter of the whitened area of at most 1.50 cm caused by a ram falling
from a 30 cm height and a diameter of the whitened area of at most 0.80 cm caused by a ram
falling from a 5 cm height, a value of Izod impact resistance at 23 °C of more than 16 kJ/m"
and the one at 0°C of more than 10 kJ/m .
Crystalline propylene polymer (a) is selected from a propylene bomopolymer and a
copolymer of propylene containing at most 3 wt% of ethylene or of a C4-CJ0 a-olefln or of


Typically crystalline propylene polymer (a) shows a molecular weight distribution, expressed by the ratio between the weight average molecular weight and numeric average
molecular weight, i.e. Mw/Mn, measured by GPC, equal to or higher than 7.5, in particular
from 8 to 20, more preferably from 12 to 18.
Typically crystalline propylene polymer (a) shows a value of z average molecular weight to
numeric average molecular weight ratio, i.e. Mz/Mw, measured by GPC, of at least 3.5.
preferably 3.5 to 9.
Elastomeric ethylene-propylene copolymer (b) can optionally comprise a diene. When
present, the diene is typically in amounts ranging from 0.5 to 10 wt% with respect to the
weight of copolymer (b). The diene can be conjugated or not and is selected from butadiene,
1,4-hexadiene, 1,5-hexadiene, and ethylidene-norbomene-1, for example.
Copolymer (b) exhibits a fraction insoluble in xylene at ambient temperature that is typically
in amounts of less than 45 wt%, preferably up to 20 wt%. The xylene-insoluble polymer
fraction of copolymer (b) is reach in ethylene; the amount of ethylene is typically higher than
55 wt%.
Polyethylene (c) is crystalline or semi crystalline and is selected from ethylene homopolymer
or an ethylene-propylene co polymer having the average content of the comonomer in
amounts lower than 10 wt%. The intrinsic viscosity values of copolymer (c) are preferably
within the range from 1.2 to 2 dl/g.
The composition of the present invention is obtained by means of a sequential
copolymerization process.
Therefore, the present invention is further directed to a process for the preparation of the
polyolefin compositions as reported above, said process comprising at least three sequential
polymerization stages with each subsequent polymerization stage being conducted in the
presence of the polymeric material formed in the immediately preceding polymerization

reaction, wherein the polymerization stage of propylene to the crystalline polymer (a) is carried out in at least one stage, than a copolymerization stage of mixtures of ethylene with propylene (and optionally a diene) to the elastomeric polymer (b) and finally a polymerization stage of ethylene to polyethylene (c) are carried out. The polymerisation stages may be carried out in the presence of a stereospecific Ziegler-Natta catalyst According to a preferred embodiment, all the polymerisation stages are carried out in the presence of a catalyst comprising a trialkylaluminium compound, optionally an electron donor, and a solid catalyst component comprising a halide or halogen-alcoholate of Ti and an electron-donor compound supported on anhydrous magnesium chloride. Catalysts having the above-mentioned characteristics are well known in the patent literature; particularly advantageous are the catalysts described in USP 4,399,054 and EP-A-45 977. Other examples can be found in USP 4,472,524.
Preferably the polymerisation catalyst is a Ziegler-Natta catalyst comprising a solid catalyst component comprising:
a) Mg, Ti and halogen and an electron donor (internal donor),
b) an alkylalurninum compound and, optionally (but preferably),
c) one or more electron-donor compounds (external donor).
The internal donor is preferably selected from the esters of mono or dicarboxylic organic acids such as benzoates, malonates, phthalates and certain succinates. They are described in US patent 4522930, European patent 45977 and international patent applications WO 00/63261 and WO 01/57099, for example. Particularly suited are the phthalic acid esters and succinate acids esters. Alkylphthalates are preferred, such as diisobutyl, dioctyl and diphenyl phthalate and benzyl-butyl phthalate.


Among succinates, they are preferably selected from succinates of formula (I) below: wherein the radicals Ri and R2s equal to, or different from, each other are a C1-C20 linear or branched alkyl, alkenyi, cycloalkyl, aryl, arylalkyl or alkylaryl group, optionally containing heteroatoms; the radicals R3 to R& equal to, or different from, each other, are hydrogen or a Ci-C20 linear or branched alkyl, alkenyi, cycloalkyl, aryl, arylalkyl or alkylaryl group, optionally containing heteroatoms, and the radicals R3 to R6 which are joined to the same carbon atom can be linked together to form a cycle; with the proviso that when R3 to R5 are contemporaneously hydrogen, R& is a radical selected from primary branched, secondary or tertiary alkyl groups, cycloalkyl, aryl, arylalkyl or alkylaryl groups having from 3 to 20 carbon atoms; or of formula (IT) below:
wherein the radicals Ri and R2, equal to or different from each other, are a C1-C20 linear or branched alkyl, alkenyi, cycloalkyl, aryl, arylalkyl or alkylaryl group, optionally containing heteroatoms and the radical R3 is a linear alkyl group having at least four carbon atoms optionally containing heteroatoms. The Al-alkyl compounds used as co-catalysts comprise Al-trialkyls, such as Al-triethyl, Al-

triisobutyl, Al-tri-n-butyl, and linear or cyclic Al-alkyl compounds containing two or more Al atoms bonded to each other by way of O or N atoms, or S04 or S03 groups. The Al-alkyl compound is generally used in such a quantity that the Al/Ti ratio be from 1 to 1000. The external donor (c) can be of the same type or it can be different from the succinates of formula (I) or (II). Suitable external electron-donor compounds include silicon compounds, ethers, esters such as pbthalates, benzoates, succinates also having a different structure from those of formula (I) or (II), amines, heterocyclic compounds and particularly 2,2,6,6-tetramemytpiperidine, ketones and the 1,3-diethers of the general formula (111):

wherein R and R are the same or different and are C]-Cj8 alkyl, C3-Q8 cycloalkyl or C7-Ci8 aryl radicals; R and R are the same or different and are C0-C4 alkyl radicals; or the 1,3-diethers in which the carbon atom in position 2 belongs to a cyclic or polycyclic structure made up of 5, 6 or 7 carbon atoms and containing two or three unsaturations. Ethers of this type are described in published European patent applications 361493 and 728769.
Preferred electron-donor compounds that can be used as external donors include aromatic silicon compounds containing at least one Si-OR bond, where R is a hydrocarbon radical. A particularly preferred class of external donor compounds is that of silicon compounds of formula Ra7Rb8Si(OR9)c, where a and b are integers from 0 to 2, c is an integer from 1 to 3 and the sum (a+b+c) is 4; R7, R8, and R9, are C1-18 hydrocarbon groups optionally containing beteroatoms. Particularly preferred are the silicon compounds in which a is 1, b is 1, c is 2, at least one of R7 and R8 is selected from branched alkyl, alkenyl, alkylene, cycloalkyl or aryl groups with 3-10 carbon atoms optionally containing heteroatoms and R9 is a CI-CJOalkyl

group, in particular methyl. Examples of such preferred silicon compounds are
cyclohexyltrimethoxysilane, t-butyltrimethoxysilane, t-hexyltrimethoxysilane,
cyclohexylmethyldimethoxysilane, 3r3,3-trifluoropropyl-2-ethylpiperidyl-dimethoxysilane,
diphenyldimethoxysilane, methyl-t-butyldimethoxysilane, dicyclopentyldimethoxysilane, 2-
ed3ylpiperidinyi-24-buryldirnetboxysilane, (l,l,l-trifiuoro-2-pTopyi)-roetiryldimethoxysilane
and (l,l,l-trifluoro-2-propyl)-2-e&y^^ Moreover, are also preferred
the silicon compounds in which a is 0, c is 3, R8 is a branched alkyi or cycloalkyl group, optionally containing heteroatoms, and R9 is methyl. Particularly preferred specific examples of silicon compounds are (tert-butyl)2Si(OCH3)2> (cyclohexyl)(methyI) Si(OCH3)2,
(phenyl)2Si(OCH3)2 and (cyclopentyl)2Si(OCH3)2.
Preferably the electron donor compound (c) is used in such an amount to give a molar ratio between the organoaluminum compound and said electron donor compound (c) of from 0.1 to 500, more preferably from 1 to 300 and in partcular from 3 to 100.
As explained above, the solid catalyst component comprises, in addition to the above electron donors, Ti, Mg and halogen. In particular, the catalyst component comprises a titanium compound, having at least a Ti-halogen bond and the above mentioned electron donor compounds supported on a Mg halide. The magnesium halide is preferably MgCl2 in active form, which is widely known from the patent literature as a support for Ziegler-Natta catalysts. Patents USP 4,298,718 and USP 4,495,338 were the first to describe the use of these compounds in Ziegler-Natta catalysis. It is known from these patents that the magnesium dihalides in active form used as support or co-support in components of catalysts for the polymerisation of olefins are characterized by X-ray spectra in which the most intense diffraction line that appears in the spectrum of the non-active halide is diminished in intensity and is replaced by a halo whose maximum intensity is displaced towards lower angles relative to that of the more intense line.

The preferred titanium compounds are TiCU and T1CI3; furthermore, also Ti-haloalcoholates of formula Ti(OR)n-yXy can be used, where n is the valence of titanium, y is a number between 1 and n, X is halogen and R is a hydrocarbon radical having from 1 to 10 carbon atoms.
The preparation of the solid catalyst component can be carried out according to several methods, well known and described in the art
According to a preferred method, the solid catalyst component can be prepared by reacting a titanium compound of formula Ti(OR)n-yXy, where n is the valence of titanium and y is a number between 1 and n, preferably TiCU, with a magnesium chloride deriving from an adduct of formula MgChpROH, where p is a number between 0.1 and 6, preferably from 2 to 3.5, and R is a hydrocarbon radical having 1-18 carbon atoms. The adduct can be suitably prepared in spherical form by mixing alcohol and magnesium chloride in the presence of an inert hydrocarbon immiscible with the adduct, operating under stirring conditions at the melting temperature of the adduct (100-130° C). Then, the emulsion is quickly quenched, thereby causing the solidification of the adduct in form of spherical particles. Examples of spherical adducts prepared according to this procedure are described in USP 4,399,054 and USP 4,469,648. The so obtained adduct can be directly reacted with the Ti compound or it can be previously subjected to thermally controlled dealcoholation (80-130° C) so as to obtain an adduct in which the number of moles of alcohol is generally lower than 3, preferably between 0.1 and 2.5. The reaction with the Ti compound can be carried out by suspending the adduct (dealcoholated or as such) in cold TiCU (generally 0° C); the mixture is heated up to 80-130° C and kept at this temperature for 0.5-2 hours. The treatment with TiCU can be carried out one or more times. The electron donor compound(s) can be added during the treatment with TiCU.

Regardless of the preparation method used, the final amount of the electron donor
compound(s) is preferably such that the molar ratio with respect to the MgCl2 is from 0.01 to
1, more preferably from 0.05 to 0.5.
The said catalyst components and catalysts are described in WO 00/63261 and WO
01/57099.
The catalysts may be pre-contacted with small quantities of olefin (pre-polymerisation),
maintaining the catalyst in suspension in a hydrocarbon solvent, and polymerising at
temperatures from ambient to 60° C, thus producing a quantity of polymer from 0.5 to 3
times the weight of the catalyst The operation can also take place in liquid monomer,
producing, in this case, a quantity of polymer 1000 times the weight of the catalyst.
By using the above mentioned catalysts, the polyolefin compositions are obtained in
spheroidal particle form, the particles having an average diameter from about 250 to 7,000
microns, a flowability of less than 30 seconds and a bulk density (compacted) greater than
0.4 g/ml.
The polymerisation stages may occur in liquid phase, in gas phase or liquid-gas phase.
Preferably, the polymerisation of crystalline polymer (a) is carried out in liquid monomer
(e.g. using liquid propylene as diluent), while the copolymerisation stages of elastomeric
copolymer (b) and polyethylene (c) are carried out in gas phase. Alternatively, all the three
sequential polymerisation stages can be carried out in gas phase.
The reaction temperature in the polymerisation stage for the preparation of crystalline
polymer (a) and in the preparation of the elastomeric copolymer (b) and polyethylene (c) in
be the same or different, and is preferably from 40 to 100° C; more preferably, the reaction
temperature ranges from 50 to 80° C in the preparation of polymer (a), and from 70 to 100° '
C for the preparation of polymer components (b) and (c).
The pressure of the polymerisation stage to prepare polymer (a), if carried out in liquid

monomer, is the one which competes with the vapour pressure of the liquid propylene at the operating temperature used, and it may be modified by the vapour pressure of the small quantity of inert diluent used to feed the catalyst mixture, by the overpressure of optional monomers and by the hydrogen used as molecular weight regulator. The polymerisation pressure preferably ranges from 33 to 43 bar, if done in liquid phase, and from 5 to 30 bar if done in gas phase. The residence times relative to the two stages depend on the desired ratio between polymers (a) and (b) and (c)5 and can usually range from 15 minutes to 8 hours. Conventional molecular weight regulators known in the art, such as chain transfer agents (e.g. hydrogen or ZnEti), may be used.
Conventional additives, fillers and pigments, commonly used in olefin polymers, may be added, such as nucleating agents, extension oils, mineral fillers, and other organic and inorganic pigments. Tn particular, the addition of inorganic fillers, such as talc, calcium carbonate and mineral fillers, also brings about an improvement of some mechanical properties, such as flexural modulus and HDT. Talc can also have a nucleating effect. The nucleating agents are preferably added to the compositions of the present invention in quantities ranging from 0.05 to 2% by weight, more preferably from 0.1 to 1% by weight with respect to the total weight
The particulars are given in the following examples, which are given to illustrate, without limiting, the present invention.
The following analytical methods have been used to determine the properties reported in the detailed description and in the examples.
- Ethylene: By IR spectroscopy.
- Fractions soluble and insoluble in xylene at 25 °C: 2.5 g of polymer are dissolved in 250 mL of xylene at 135° C under agitation. After 20 minutes the solution is allowed to cool to 25° C, still under agitation, and then allowed to settle for 30 minutes. The precipitate is

filtered with filter paper, the solution evaporated in nitrogen flow, and the residue dried under vacuum at 80° C until constant weight is reached. Thus one calculates the percent by weight of polymer soluble and insoluble at room temperature (25° C).
- Intrinsic Viscosity [rj]: Measured in tetrahydronaphthalene at 135° C.
- Molecular weight ( MD, M w, M2): Measured by way of gel permeation chromatography (GPC) in 1,2,4-trichlorobenzenc.
- Determination of isotactic pentads content: 50 mg of each xylene insoluble fraction were dissolved in 0.5 mL of C2D2CU. The I3C NMR spectra were acquired on a Bruker DPX-400 (100.61 Mhz, 90° pulse, 12s delay between pulses). About 3000 transients were stored for each spectrum; mmmm pentad peak (21.8 ppm) was used as reference. The microstructure analysis was carried out as described in literature (Polymer, 1984, 25, 1640, by Inoue Y. et Al. and Polymer, 1994, 35,339, by Chujo R. et AL).
- Polydispcrsity index: Measurement of molecular weight distribution of the polymer. To determine the PI value, the modulus separation at loss modulus value, e.g. 500 Pa, is determined at a temperature of 200° C by using a RMS-800 parallel plates rhcomctcr model marketed by Rheometrics (USA), operating at an oscillation frequency which increases from 0.01 rad/second to 100 rad/second From the modulus separation value, the PI can be derived using the following equation:
PI = 54.6 x (modulus separation)-1 je
wherein the modulus separation (MS) is defined as:
MS = (frequency at G' = 500 Pa)/(frequency at G" = 500 Pa)
wherein G' is the storage modulus and G" is the loss modulus.
- Melt flow rate: Determined according to ISO method 1133 (230° C and 2.16 kg).
- Flexural modulus: Determined according to ISO method 178.
- Izod impact resistance: Determined according to ISO method 180/1 A.

- Break Energy: Determined according to the internal MA 17324 method. The same test specimens and testing method as for the determination of the ductile/brittle transition temperature (hereinafter described) are used but in the present case the energy required to break the sample at -20° C is determined.
- Stress-whitening resistance: The resistance to whitening is determined by subjecting to the impact of a ram having a pre-established weight small discs prepared from the polymer being tested Both the minimum height (h) up to the maximum height allowed by the apparatus necessary to obtain whitening, and the width (diameter) of the whitened area are recorded.
Examples 1-3
In a plant operating continuously according to the mixed liquid-gas polymerization
technique, runs were carried out under the conditions specified in Table 1.
The polymerization was carried out in the presence of a catalyst system in a series of three
reactors equipped with devices to transfer the product from one reactor to the one
immediately next to it.
Preparation of the solid catalyst component
Into a 500 ml four-necked round flask, purged with nitrogen, 250 ml of TiCU are introduced
at 0° C. While stirring, 10.0 g of microspheroidal MgCl2*1.9C2H5OH (prepared according to
the method described in ex.2 of USP 4,399,054 but operating at 3000 rpm instead of 10000
rpm) and 9.1 mmol of diethyl 2,3-(diisopropyl)succinate are added. The temperature is
raised to 100° C and maintained for 120 min. Then, the stirring is discontinued, the solid
product was allowed to settle and the supernatant liquid is siphoned off. Then 250 ml of
fresh TiCU are added. The mixture is reacted at 120° C for 60 min and, then, the supernatant
liquid is siphoned off. The solid is washed six times with anhydrous hexane (6x100 ml) at
60° C.

Catalyst system and pre-polymerization treatment
The solid catalyst component described above was contacted at 12° C for 24 minutes with aluminium triethyl (TEAL) and dicyclopentyldimethoxysilane (DCPMS) as outside-electron-donor component The weight ratio between TEAL and the solid catalyst component and the weight ratio between TEAL and DCPMS are specified in Table 1. Tbe catalyst system is then subjected to pre-polymerization by maintaining it in suspension in liquid propylene at 20° C for about 5 minutes before introducing it into the first polymerization reactor. Polymerization
Tbe polymerisation run is conducted in continuous in a series of three reactors equipped with devices to transfer the product from one reactor to the one immediately next to it. The first reactor is a liquid phase reactor, and the second and third reactors are fluid bed gas phase reactors. Polymer (a) is prepared in the first reactor, while polymers (b) and (c) are prepared in the second and third reactor, respectively. Temperature and pressure are maintained constant throughout the course of the reaction. Hydrogen is used as molecular weight regulator. The gas phase (propylene, ethylene and hydrogen) is continuously analysed via gas-chromatography. At the end of the run the powder is discharged and dried under a nitrogen flow. Then the polymer particles are introduced in an extrusion, wherein they are mixed with 8500 ppm of talc, 1500 ppm of Irganox B 215 (made of 1 part of Irganox 1010 and 2 parts of Irgafos 168) and 500 ppm of Ca stearate, to obtain a nucleated composition. The previously said Irganox 1010 is pentaerytrityl tetrakis 3 -(3,5-di-tert-butyl-4-hydroxyphenyl) propanoate, while Irgafos. 168 is tris (2,4-di-tert-butylphenyl) phosphite, btoh marketed by Ciba-Geigy. The polymer particles are extruded under nitrogen atmosphere in a twin screw extruder, at a rotation speed of 250 rpm and a melt temperature of 200-250°C.

Example 4
Example 1 was repeated except that the catalyst component was replaced with a catalyst
component containing diisobutylpbthalate in the place of diethyl 2,3-(diisopropyI)succinate
and the crystalline bomopolymer was produced in two stages. Both stages were carried out
in a liquid phase reactor.
Comparative example 1 (]c)
Example 4 was repeated except that no polymerization was carried out in the second liquid
phase reactor no polymerization of ethylene to crystalline polyethylene was carried out, but
the elastomeric ethylene-propylene copolymer rubber was produced in both the first and
second gas phase reactor.
Comparative example 2 (2c)
Example 4 was repeated except that no polymerization of ethylene to crystalline
polyethylene was carried out, but the elastomeric ethylene-propylene copolymer rubber was
produced in both the first and second gas phase reactor.
In Tables 1 to 4 the polymerization conditions, features and properties of the compositions
are recorded.




EPR: elastomeric ethylene-propylene copolymer rubber;
PE: crystalline polyethylene.
^ Value measured on the polymer composition produced in the first and second reactor;
^ Value measured on the polymer composition produced in the first, second and third
reactor.
The features of the final compositions and the properties of the whole compositions are recorded in Tables 3 and 4, respectively.


Table 4 - Properties of the Whole Compositions

The data in the examples show that the compositions according to the present invention exhibit improved whitening resistance, good Izod impact resistance and exhibit relatively low stiffness.












Claims
1. A polypropylene composition comprising (per cent by weight):
a) 50-77% of a crystalline propylene polymer having an amount of isotactic pentads (mmmm), measured by C-MNR on the fraction insoluble in xylene at 25°C, higher than 97.5 molar % and a polydispersity index ranging from 4 to 10;
b) 13-28% of an elastomeric copolymer of ethylene and propylene, fee copolymer having an amount of recurring units deriving from ethylene ranging from 30 to 70% and being partially soluble in xylene at ambient temperature, the polymer fraction soluble in xylene at ambient temperature having an intrinsic viscosity value ranging from 2 to 4 dl/g; and
c) 10-22% of polyethylene having an intrinsic viscosity value ranging from 1 to 3 dl/g;
in said composition component (b) plus component (c) being in amount of at least 25 wt%.
2. The polypropylene composition of claim 1, wherein the crystalline polymer (a) is a propylene homopolymer in amount ranging from 50 to less than 70%.
3. The polypropylene composition of claim 1, wherein the amount of the elastomeric copolymer (b) ranges from higher than 15 to 28 wt%.
4. The polypropylene composition of claim 1, wherein the amount of the polyethylene (c) ranges from 10 to 20 wt%.
5. The polypropylene composition of claim 1, wherein the total content of copolymerized ethylene is at least 17 wt%.

6. A polymerization process for the preparation of the polypropylene composition of claim 1, comprising at least three sequential polymerisation stages wherein the crystalline polymer (a), the elastomeric polymer (b) and the polyethylene (c) are prepared in separate subsequent stages, operating in each stage, except the first stage, in the presence of the polymeric material formed and the catalyst used in the immediately preceding polymerisation stage.


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Patent Number 260510
Indian Patent Application Number 3212/CHENP/2007
PG Journal Number 19/2014
Publication Date 09-May-2014
Grant Date 02-May-2014
Date of Filing 20-Jul-2007
Name of Patentee BASELL POLIOLEFINE ITALIA S.R.L
Applicant Address VIA SOPERGA 14/A I-20127 MILANO
Inventors:
# Inventor's Name Inventor's Address
1 MASSARI, Paola via E. Farolfi 3, I-44100 Ferrara
2 CIARAFONI, Marco Basell Poliolefine Italia s.r.l., Via Risorgimento 84, I-44100 Ferrara
3 NEWS, Jean Via Riapagrande 63, I-44100 Ferrara
PCT International Classification Number C08L 23/14
PCT International Application Number PCT/EP05/56264
PCT International Filing date 2005-11-28
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/657,671 2005-03-02 EUROPEAN UNION
2 04030607.8 2004-12-23 EUROPEAN UNION