Title of Invention

"A PROCESS FOR PREPARATION OF NANOPARTICLES OF HIGHER MOLECULAR WEIGHT OF POLYETHELENE"

Abstract Accordingly to the Invention, there is provided a Process for preparation of nanoparticles of higher molecular weight of polyethylene comprising steps of:- Introduction of n-hexane into the reactor followed by introduction of specially prepared catalyst TiCl4 and trimethyl aluminum into the reactor maintained at a temperature of 300-65° under inert atmosphere; addition of ethylene into the reactor maintained at 70-150 for 0.5 to 2 hours and at a pressure of 0.1 to 2 MPa so as to cause polymerization;treatment of the solution obtained above with methanol acidified with traces of HCL to decompose and dissolve catalyst; treatment of the solution obtained above with a solvent followed by heating at -30oC to 150oC form a clear solution and cooled to get nanoparticles; and followed by the separation of nanoparticles of polyethylene as herein described.
Full Text FBELD OF THE INVENTION:
This invention relates to a process for preparation of nanoparticles of higher molecular
weight of polyethylene, polypropylene and polystyrene.
BACKGROUND OF THE INVENTION:
Generally polymers are high molecular weight material. Its number average molecular weight
is greater than 1,00,000 and available in granular form. The particle size is ~2 mm
(minimum). Due to its high molecular weight, it was not possible to prepare polymers at nano
scale.
Polymer particles of different shapes and sizes are critical in numerous applications,
including polymer blends or alloys, polymer powder spray coating, polymer powder
impregnations of inorganic fibers in composites, and in polymer-supported heterogeneous
catalysis. Recently, significant commercial and scientific attention has been focused on the
multicomponent polymer system as a means for producing new materials on the nanometer
scale. Composites, polymer particles or polymer alloys with specifically tailored properties
can find many novel uses in such field as electro-optic and luminescent devices,
thermoplastics and conducting materials, hybrid inorganic-organic polymer alloys, and
polymer supported heterogeneous catalysis. These are dimensionally larger than so called
atoms and yet smaller than the conventional polymer powders with most of the comprising
species lying on the surface itself.
The commercial polyethylene (low density polyethylene, high density polyethylene,
liner low density polyethylene, ultra high molecular weight polyethylene, etc) is synthesized
by the Ziegler process using aluminium trialkyl-TiCU complex as catalyst, Phillips process
using CrOs as catalyst and Standard oil process using molybdenum as catalyst. The size of
this commercial polyethylene is ~ 2-5 mm in diameter.
The synthesis of commercial polypropylene became possible through the
commercial utilization of co-ordination polymerization during 1957-60. Propylene, the
monomer, is obtained from the cracking of petroleum products. The size of this commercial
polypropylene is ~ 2-5 mm in diameter.
Similarly the commercial polystyrene is synthesized by the bulk and suspension
polymerization (and the emulsion process to a lesser extent). Similarly the size of this
commercial polystyrene is ~ 2-5 mm in diameter.
Regarding the synthesis of micron sized polymer (polyethylene) has been reported
by Otaigbe et al. [Otaigbe JU, Noid DW, Sumpter BG (1998) Advances in Polymer Technol.
17:161] through the gas atomizing technique without mentioning its molecular weight. The
yield is less than 0.01% and particle sizes ranging from 25-200 um. In this technique, the
polymer is melted at a high temperature and passed through an orifice into a vacuum
chamber. Spherical polymer particles (10-35 nm) are prepared by the chemical
polymerization of aniline in an inverse water-in-oil micro emulsion process [Chan HSO,
Ming L, ChewlStrMa L, Seow SH., (1993) J Mater Chem 3:1109; Xu, XJ., Chew, CH.,
Siow, KS., Wong, MK, and Gan, L.M., (1999), Langmuir, 15:8067; Anderson, CD., Sudol,
ED., and El-Aasser, MS., (2002), Macromolecules, 35:574; Ries, MM., Araujo, PHH.,
Sayer, C., Giudici, R., (2003), Polymer, 44:6123, Ries, MM., Araujo, PHH., Sayer, C.,
Giudici, R, (2003), Polymer, 44:6123; Klein, M., US Patent 4,207,378, June 1980 and Wang,
X., Foltz, VJ, Sadhukhan, P. US patent 6,689,469, February 2004]. This micro emulsion
method provides a denser, more uniform and compact film of higher condensation than that
produced in an aqueous medium. But the molecular weight of polymer is less than 20,000.
The conventional process can be briefly summarized as follows:-
(1) Microemulsion technique
(2) Cryogenic grinding
Commercial polymer is available in granular form and its diameter is
generally greater than 2 mm.
Materials developed till date: polyethylene glycol, polyvinyl alcohol,
polyvinyl chloride, polystyrene.
Size of the particles: Generally the minimum size is -300 nm and in
case of polystyrene it is 40 nm. However, the molecular weight is less
than 10,000 in all cases.
Economic: Both are costly processes.
Design of Process: These processes are too much complicated.
Yield: Very low, less than 0.1% for micron sized low molecular weight
polymer. (Maximum)
Cost of production: Costly process
OBJECTS OF THE PRESENT INVENTION;
The object of the present invention is to prepare nano sized particles of high molecular
weight engineering polymers like polyethylene, polypropylene, polystyrene, etc.
Another object of the present invention is to propose a process for preparation of nano
sized high molecular weight engineering polymers with molecular weight greater than
1,00,000 and particle size as low as ~ 10 nm.
Still another object of the present invention is to characterize nano sized particles through
atomic force microscopy, transmission electron microscopy, scanning electron microscopy,
X-ray diffraction, infrared spectroscopy, particle size distribution, molecular weight, etc.
Further object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the particle size of high molecular weight polyethylene varies from 10 to 130 nm and
at least 70% of the nano polyethylene have diameter less than 25 nm.
Yet further object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the particle size of high molecular weight polypropylene varies from 25 to 100 nm
and at least 80% of the nano polypropylene have diameter less than 50 nm.
Yet another object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the particle size of high molecular weight polystyrene varies from 20 to 40 nm and at
least 75% of the nano polypropylene have diameter less than 25 nm.
Yet further another object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the molecular weight of nano sized polyethylene is greater than 10,00,000 (viscosity
average molecular weight), which is equivalent to the commercial polyethylene.
Yet another further object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the molecular weight of nano sized polypropylene is greater than 10,00,000
(viscosity average molecular weight), which is equivalent to the commercial polypropylene.
Yet further another object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the molecular weight of nano sized polystyrene is greater than 10,00,000 (viscosity
average molecular weight), which is equivalent to the commercial polystyrene.
Still another object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the nano sized high molecular weight polyethylene is more crystalline in nature with
respect to the commercial low density polyethylene supported by the peak observed at 22°
(29) through X-ray diffraction studies.
Still further another object of the present invention is to propose a process for preparation
of nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the nano sized high molecular weight polyethylene is more crystalline in nature with
respect to the commercial high density polyethylene supported by the peak observed at 22°
(29) through X-ray diffraction studies.
Still further another object of the present invention is to propose a process for preparation
of nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the nano sized high molecular weight polyethylene is more crystalline in nature with
respect to the commercial low density polyethylene supported by the peak observed at 24°
(29) through X-ray diffraction studies.
Yet further object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the nano sized high molecular weight polyethylene is more crystalline in nature with
respect to the commercial high density polyethylene supported by the peak observed at 24°
(29) through X-ray diffraction studies.
Yet further object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the nano sized high molecular weight polypropylene is more crystalline in nature
with respect to the commercial polypropylene supported by the peak observed at 16.8° (26)
through X-ray diffraction studies.
Still further object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the nano sized high molecular weight polypropylene is more crystalline in nature
with respect to the commercial polypropylene supported by the peak observed at 18.6° (26)
through X-ray diffraction studies.
Still further object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the nano sized high molecular weight polypropylene is more crystalline in nature
with respect to the commercial polypropylene supported by the peak observed at 21.8° (26)
through X-ray diffraction studies.
Still further object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
wherein the nano sized high molecular weight polystyrene is more crystalline in nature with
respect to the commercial polystyrene supported by the peak observed at 16.7° (26) through
X-ray diffraction studies.
Still further object of the present invention is to propose a process for preparation of
nanoparticles of higher molecular weight of polyethylene, polypropylene and polystyrene
which doesn't need any surfactant, other chemicals used in microemulsion process; and
cryogenic apparatus in cryogenic grinding process, very economic and results in very good
yield.
STATEMENT OF THE INVENTION
According to this invention there is provided a process for preparation of
nanoparticles of higher molecular weight of polyethylene comprising steps of:-
introduction of n-hexane into the reactor followed by introduction of TiCU and
trimethyl aluminum as herein described into the reactor maintained at a temperature
of 30-65°C under inert atmosphere,
addition of ethylene into the reactor maintained at 70-150°C for 0.5 to 2 hours and at
a pressure of 0.1 to 2 MPa so as to cause polymerization
treatment of the solution obtained above with methanol acidified with traces of HC1 to
decompose and dissolve catalyst,
treatment of the solution obtained above with a solvent followed by heating at -30°C
to 150°C to form a clear solution and cooled to get nanoparticles
separation of nanoparticles of polyethylene as herein described.
Further according to this invention there is provided a process for preparation of
nanoparticles of higher molecular weight of polypropylene comprising steps ofintroduction
of n-hexane into the reactor followed by introduction of TiCl4 and
trimethyl aluminum as herein described into the reactor maintained at a temperature
of40-100°C,
addition of propylene and hydrogen into the reactor maintained at 70-150°C for 6 to
24 hours and at a pressure of 0.1 to 2 MPa so as to cause polymerization
treatment of the solution obtained above with methanol acidified with traces of HC1 to
decompose and dissolve catalyst,
treatment of the solution obtained above with a solvent followed by heating at 60°C to
125°C to form a clear solution and cooled to get nanoparticles
separation of nanoparticles of polypropylene as herein described.
Further according to this invention there is provided a process for preparation of
nanoparticles of higher molecular weight of polystyrene comprising steps of:-
- Introduction of n-hexane into the reactor followed by introduction of
specially prepared catalyst TiCl4 and trimethyl aluminum into the
reactor maintained at a temperature of 300-65° under inert
atmosphere.
- Addition of ethylene into the reactor maintained at 70-150 for 0.5 to 2 hours and at a pressure of 0.1 to 2 MPa so as to cause polymerization.
- Treatment of the solution obtained above with methanol
acidified with traces of HCL to decompose and dissolve catalyst.
- Treatment of the solution obtained above with a solvent followed
by heating at -300C to 150oC form a clear solution and cooled
to get nanoparticles.
- Separation of nanoparticles of polyethylene as herein described.

BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS;
Further, objection and advantages of this invention will be more
apparent from the ensuring description when read in conjunction
with the accompanying drawings and wherein:
Figure 1 shows: Schematic diagram of conventional simple reactor
for the production of nano sized high molecular weight engineering
polymers.
Figure 2 shows: AFM micrographs of nano sized molecular weight
polyethylene wherein the particle size of polyethylene varies from 10
to 130 nm.
Figure 3 shows: AFM micrographs of nano sized high molecular
weight polypropylene wherein particle size of polypropylene varies
from 25 to 100 nm.
Figure 4 shows: Another AFM micrographs of nano sized high
molecular weight polypropylene wherein particle size of polypropylene
varies from 25 to 100 nm.
Figure 5 shows: AFM micrographs of nano sized high molecular
weight polystyrene wherein particle size of polystyrene varies from 20
to 40 nm.
Figure 6 shows: particle size distribution of nano sized high
molecular weight polyethylene.
Figure 13 shows: FT-IR spectra of commercial polypropylene and nano sized high
molecular weight polypropylene.
Figure 14 shows: FT-IR spectra of commercial polystyrene and nano sized high molecular
weight polystyrene.
Figure 15 shows: XRD intensity patterns for commercial high density polyethylene,
commercial low density polyethylene and nano sized high molecular weight polyethylene (2
theta varies from 18 to 25°).
Figure 16 shows: XRD intensity patterns for commercial polypropylene and nano sized high
molecular weight polypropylene (2 theta varies from 15 to 25°).
Figure 17 shows: XRD intensity patterns for commercial polystyrene and nano sized high
molecular weight polystyrene (2 theta varies from 10 to 25°).
Figure 18 shows: Viscosity vs concentration profile for commercial polystyrene at a
temperature of 25°C.
Figure 19 shows: Viscosity vs concentration profile for nano sized high molecular weight
polystyrene at a temperature of 25°C.
DETAILED DESCRIPTION OF THE INVENTION WITH REFERENCE TO
ACCOMPANYING DRAWINGS:
Reference may be made to Fig 1 which shows a reactor comprising Feeding of ingredients (1,
3, 5), Outlet of gas (environmental gas) (2), Inlet of gas (environmental gas) (4), Jacket (6)
for controlling the temperature from -30 to +250°C by circulating of liquid nitrogen (below
sub ambient temperature) and hot oil (above room temperature) and Magnetic stirrer (7) for
controlling the shear rate in the solution. The reactor is provided with the provision to control
the reaction temperatures from -30 (sub ambient) to +250°C, reaction time, different
atmospheres using purge gases (nitrogen, argon, helium, carbon dioxide, oxygen, etc) and
shear rates (0.2 to 200 rad/s) by magnetic stirrer.
1. A process for preparation of nano sized high molecular weight polyethylene
comprising the steps of-
Step-1: Drying of n-Hexane
-n-hexane (75 to 90 wt%) is added to calcium chloride (25 to 10 wt%) to obtain a mixture
-this mixture is heated at a temperature of 10 to 50°C for 1 to 24 hours
-sodium wires are added into the above mixture until evolution of hydrogen bubbles is
observed
- a pinch of benzophenone (-0.1 to 1 wt%) is added to the above mixture (99.9 to 99
wt%) after 1 to 6 hours
-this mixture is refluxed at a temperature of 75 to 200°C in an inert atmosphere, until it
sustains dark blue colour
-after sustaining the dark blue colour the mixture is refluxed for another 1 to 3 hour and
cooled to room temperature under inert atmosphere
-the mixture is distilled under inert atmosphere for the collection of dry n-hexane.
Step-2: Purification and drying of toluene
5 to 15 wt% of 50 to 99% sulphuric acid is added into toluene (95 to 85 wt%)
-this mixture is stirred using magnetic stirrer for 1 to 12 hours followed by separation of
acid from the mixture using separating funnel and remaining toluene is washed with distilled
water in the separating funnel
-again it is washed with saturated sodium bicarbonate solution (1 to 10%) in the distilled
water for complete removal of sulphuric acid
-same procedure is followed for drying the toluene as mentioned in the case of n-hexane
Step-3: Preparation of catalyst (TiCU)
-dry hexane (50 to 70 wt%) and titanium tetra chloride (50 to 30 wt%) are added under
inert atmosphere at a temperature of 10 to 50°C
-the mixture is kept under inert atmosphere for 60 to 9000 seconds
-the flask is cooled to a temperature of 25 to 10°C with a septum
Step-4: Drying of diethylether:
-85 to 97 wt% of diethyl ether is taken in a clean dry bottle flask which is added with 15
to 3 wt% of calcium chloride to obtain a mixture
-this mixture is decanted after 1 to 12 hours for removal of large percentage of water.
-sodium wires are pressed into the bottle until the stoppage of evolution of hydrogen
bubbles
-a pinch of benzophenon (0.01 to 0.05 wt%) is added to the above mixture (99.99 to 99.95
wt%) and kept for 1 to 6 hours
-the mixture is refluxed until it sustains dark blue colour in the inert atmosphere
-after sustaining dark blue colour the mixture is refluxed for another 2 to 4 hours at 25 to
75°C and cooled under inert atmosphere to the room temperature of 25°C to obtain dry
diethylether which is distilled using a distillation condenser
Step-5: Preparation of methyl magnesium iodide:
-The magnesium metal (96 to 99 wt%) and a pinch of Iodine (4 to 1 wt%) are mixed
together.
-after flashing this system (70 to 80 wt%) by nitrogen to create inert atmosphere, diethyl
ether (30 to 20 wt%) as obtained above is added to obtain a reaction mixture
-the required amount of methyl iodide (75 to 90 wt% with respect to magnesium) highly
diluted with ether is admitted in the dropping funnel with rapid magnetic stirring which
causes vigorous reaction. As a result reddish colour of mixture becomes colourless
-after being colourless, the diluted iodomethane (1 to 10 wt%) is added to the reaction
mixture drop wise keeping reaction bottle flask in the ice bath
-after complete addition the reaction mixture is refluxed for 2 hours at a temperature of 35
to 40°C
- It is stored in the inert atmosphere as it is moisture sensitive and pyrophoric in nature
Step-6: Preparation of trimethyl aluminium:
- 91 to 98 wt% of dried diethyl ether is added into the bottle flask with rapid magnetic
stirring followed by addition of anhydrous aluminium chloride (9 to 2 wt%) into the ether
slowly at 0°C for preparing solution
-freshly prepared Grignard reagent (70 to 85 wt% with respect to the aluminium chloride)
is added drop wise to the solution with the help of cannula
-after complete addition of Grignard reagent the reaction mixture is refluxed in the
temperature range of 20 to 60°C for 1 to 4 hours circulating the chilled water through the
condenser for completion of the reaction
-this mixture has a clear solution of trimethyl aluminium etherate complex and solid
material of magnesium chloride iodide at the bottom of the round bottle flask
Step-7: Isolation of trimethyl aluminium:
-the reaction mixture is heated at 20 to 70°C for 1 to 4 hours for removal of excess ether
- vacuum of 30 mm Hg is created into the system and trimethyl aluminium is distilled out
in the temperature range of 30 to 90°C using two ice traps between vacuum pump and bottle
flask for complete condensation of trimethyl aluminium
-trimethyl aluminium complexes with ether as etherate and a little amount of compound is
found in the traps and collected with the help of syringe and needle
Step-8: Polymerization of ethylene using TiCLf/fCH^Al catalyst to get nano sized high
molecular weight polyethylene
- 95 to 99.8 wt% of dried n-hexane is introduced into the dry and clean reactor fully
charged with nitrogen gas, which is maintained at a temperature of 30 to 65°C
-at this temperature a calculated amount of TiCU (0.1 to 3 wt%) and trimethyl aluminium
(0.1 to 2 wt%) are charged into the reactor with the help of syringe and needle under inert
atmosphere
-the temperature of the system is then raised to 75 to 150°C
-after stirring for 10 to 60 minutes ethylene is introduced into the reactor at the required
pressure
-ethylene (5 to 150 ml/min) is added for 0.5 to 2 hour maintaining the temperature in
between 70-150°C and pressure of 0.1 to 2 MPa followed by passing of water through
cooling coils
-after polymerization methanol (5 to 25 wt%) is added to deactivate the unreacted catalyst
and heated to 250°C to remove the unreacted ethylene followed by cooling at 50°C
- a trace of HCL (1 to 5 wt%) is added to decompose and dissolve the catalyst
-another solvent (70 to 95 wt%) is added into the mixture of 30 to 5 wt% and heated to -
30 °C to 150°C to form a clear solution and cooled slowly with continuous stirring over a
shear rate of 0.2 to 200 rad/s for 0.1 to 12 hours.
-polyethylene is separated by filtration and dried under reduced pressure of 30 mm Hg
after washing with cold water to obtain the nano sized high molecular weight polymer
The heating of catalyst and ethylene in the reactor under a pressure of 0.1 to 2 MPa and
temperature of 75-150°C involves the following reaction
CH2=CH2 + Catalyst = -(CH2-CH2)n- + Catalyst
2. A process for preparation of a nano sized high molecular weight polypropylene
comprising the steps of:-
Step 1: drying on n-hexane, same as for nano polyethylene
Step 2: purification and drying of toluene, same as for nano polyethylene
Step 3: preparation of catalyst, TiCl4, same as for nano polyethylene
Step 4: synthesis of trimethyl aluminium, same as for nano polyethylene
Step 5: isolation of trimethyl aluminium, same as for nano polyethylene
Step 6: drying of diethyl ether, same as for nano polyethylene
Step 7: preparation of methyl magnesium chloride same as for nano polyethylene.
Step 8: preparation of nano sized high molecular weight polypropylene consisting the steps
of
-95 to 99.8 wt% of dried n-hexane is introduced into dry and clean reactor fully charged
with nitrogen gas, which is maintained at a temperature of 40 to 100°C
-at this temperature a calculated amount of TiCU (0.1 to 3 wt%) and trimethyl aluminium
(0.1 to 2 wt%) are charged into the reactor with the help of syringe and needle under inert
atmosphere
-the temperature of the system is then raised to 75 to 150°C
-after stirring for 10 to 60 minutes propylene (5 to 150 ml/min) and hydrogen (1 to 5
ml/min) (here hydrogen acts as a chain terminating agent) are introduced into the reactor at
the required pressure
-propylene and hydrogen is added for 6 to 24 hours maintaining the temperature in the
range of 70-175°C and pressure of 0.1 to 2 MPa and water is allowed to pass through the
cooling coils
after polymerization methanol (5 to 25 wt%) is added to deactivate the unreacted catalyst
and heated to the temperature range of 150 to 250°C to remove the unreacted propylene
-then it is cooled to the temperature in the range of 10-50°C
-after that a trace of HCL (1 to 5 wt%) is added to decompose and dissolve the catalyst
-another solvent (70 to 95 wt%) is added into the mixture of 30 to 5 wt% and heated at a
temperature of 60 to 125°C to form a clear solution and cooled slowly with continuous
stirring over a shear rate of 0.2 to 200 rad/s for 0.1 to 12 hours
-polypropylene is separated by filtration and dried under reduced pressure of 30 mm Hg
after washing with water to obtain the nano sized high molecular weight polymer. The
heating of catalyst, propylene and hydrogen in a reactor under a pressure of 0.1 to 2 MPa
involves the following reaction
CH3-CH=CH2 + H2 + Catalyst = -(CH3-CH-CH2)n- + Catalyst
3. Synthesis of nano sized high molecular weight polystyrene comprising the steps of>
-90 to 99.9 wt% benzene is introduced into the dry and clean reactor fully charged with
environmental gas, which is maintained at a temperature of 30 to 70°C
-at this temperature a calculated amount of A1C13 (5 to 0.05 wt%) is charged into the
reactor under same atmosphere
-the temperature of the system is then raised to 60 to 100°C
-after stirring for 10 to 300 minutes ethylene (5 to 50 ml/min) is introduced into the
reactor at the required pressure
-ethylene is added for 1 to 6 hours maintaining the temperature in the range of 70-130°C
and pressure of 0.1 to 2 MPa and water is allowed to pass through the cooling coils
-after 0.5 to 4 hours a calculated amount of magnesium oxide (5 to 0.05 wt%) is added
followed by heating of the mixture at a temperature of 400 to 800°C
-after 0.5 to 2 hour the mixture is cooled to a temperature of 30 to 70°C
and the styrene is separated by distillation
-pure styrene (95 to 99.5 wt%) and a pinch of catalyst, 5 to 0.5 wt% (hydrogen peroxide,
50 to 99.9% purity) is heated in a temperature range of 100 to 200°C in a reactor. The reactor
is fitted with heating and cooling jackets to control the temperature
-the melt containing polystyrene and traces of styrene is heated in a temperature range of
120 to 200°C to remove styrene monomer
-the mixture is cooled to 30 to 75°C
-another solvent (70 to 95 wt%) is added into the mixture of 30 to 5 wt% and heated in
the temperature range of 75 to 150°C to form a clear solution followed by cooling slowly
with continuous stirring over a shear rate of 0.2 to 200 rad/s for 0.1 to 12 hours
-polystyrene is separated by filtration and dried under reduced pressure of 30 mm Hg
after washing with water to obtain the nano sized high molecular weight polymer.
Alkylation of benzene (i.e., formation of ethyl benzene) through reaction with ethylene in the
presence of Friedel-Crafts catalyst (in this case we used A1C13) involves the
following reaction: -
C6H6 +CH2=CH2 + A1C13 = C6H5-CH2CH3 + A1C13
Dehydrogenation of Ethyl benzene to styrene in the presence of catalyst (in this case we
used magnesium oxide) involves the following reaction:-
C6H5-CH2CH3 + MgO = C6H5-CH=CH2 + H2 + MgO
Heating of Pure styrene and catalyst (here we used hydrogen peroxide) in a reactor involves
the following reaction:-
C6H5-CH=CH2 + H2O2 = -(C6H5-CHCH2)n- + C6H5-CH=CH2
The solvent used in the above processes is selected from the group of toluene, xylene, 1,2,4-
trichloro benzene, decalin, 1-chloronaphthalene, biphenyl, dodecanol, diphenylmethane,
diphenyl ether, hexadecane, 1-octanol, isoamyl alcohol, benzene, cyclohexane, toluene,
cyclohexanone, isoamyl acetate, isobutyl acetate, phenyl ether, chloroform,
decahydronaphthalene, diethyloxalate, dimethylphthalate, dioxane, ethyl acetate, ethyl
benzene, methyl chloride, 1-nitopropane, phosphorous trichloride, tetrahydofiiran, tributyl
phosphate, acrylonitrile, chlorobenzene, acetic acid, n-butanol, isobutanol, carbon
tetrachloride, dimethyl siloxane, methanol, acetophenone, paraffin liquid, water, hydroxy
propyl cellulose, and mixture thereof.
Theory behind the formation of nano sized polymer through thermodynamics:
Partial molar free energy, AG* of a polymer during formation of nanoparticles is composed of
following three forces AG" = &Gsp + AG, + AGe/
...(1)
where AG AGf and AGe/ are the contributions of solvent-polymer mixing force, polymer
network elastic-retractile force and particle-sol vent interfacial tension force respectively.
Partial molar free energy change by the absorption of the solvent droplets is
represented by the following equation
In ...(2)
where 0] is the volume fraction of the solvent, 02 is the volume fraction of the polymer, J is
the ratio of molar volume of polymer and solvent, x is the solvent polymer interaction
parameter, y is the interfacial energy, r is the radius of the particles, and Fy is the partial
molar volume of the solvent.
Form Equation (2), a thermodynamics equation for the formation of particles
consisting of polymer, other chemicals (if any) and mixtures is given below:
where 0t is the volume fraction of the solvent, 02 is the volume fraction of the other
chemicals, 0s is the volume fraction of the polymer, Ji is the ratio of molar volume of other
chemicals and solvent, J3 is the ratio of molar volume of polymer and solvent, xu and %i3 are
the interaction parameter of the solvent with other chemicals and polymer, respectively, and
X23 is the interaction parameter of the other chemicals with the polymer.
For the polymer particles system, l/j3 can be set equal to zero in Equation (3),
because a polymer has limitless js value. Therefore, Equation (3) can be simplified as
follows:
The elastic free energy change, AGei is an entropy term associated with the change in
the configuration of the polymer network, and describe as follows:
where N is the effective number of chains in the network per unit volume.
Consequently, the partial molar free energy, AG of the solvent in the polymer
particles during formation of nano particles gives
At the equilibrium state, the following thermodynamic equation can be obtained
Particle radius r can be represented as follows:
where r0 is the initial particle radius. F}, ¥2 and V3 are the molar volume of solvent, other
solvents if any and polymer respectively.
The rate of transport of solvent molecules to the polymer particles for the formation
of nano sized particles can be determined as
where D is the diffusion constant of solvent molecules, C is the solubility of the polymer
particles, rs is the radius of the polymer particles, and Ns is the number of the particles, In
Equation (9), AG can be obtained form the Equation (6). It proves that the formation of
nano sized polymers is feasible through the control of thermodynamic parameters. The size
of nanoparticles is analyzed through atomic force microscopy, scanning electron
microscopy, transmission electron microscopy, etc.
Characterization of nano sized high molecular weight polymer through atomic force
microscopy:
The particle size and morphology of nano sized high molecular weight polyethylene,
polypropylene and polystyrene were determined by Atomic Force Microscope (AFM),
Molecular Imaging, USA using acoustic AC mode, force constant of 0.6 N/m and frequency
of 150 KHz. The micro graph shows that the nano sized high molecular weight polyethylene
(Fig 2), polypropylene (Figs 3 and 4) and polystyrene (Fig 5) are spherical in nature. The
particle size for polyethylene, polypropylene and polystyrene is within the range of 10 to 130,
25 to 100 and 20 to 40 nm respectively. The particle size distribution of high molecular
weight polyethylene, polypropylene and polystyrene is shown in Figs 6, 7 and 8 respectively.
Characterization of nano sized high molecular weight polymer through transmission
electron microscopy:
The nanopolymers were dispersed in a solvent and a drop of this solution was sprayed on the
carbon-coated grid with the help of some suitable dropper or syringe. The TEM micrographs
were taken with JEOL JEM 2000FX Transmission Electron Microscope, at a voltage of
120 kVA and at different magnifications. The micro graph shows that the nano sized high
molecular weight polyethylene (Fig 9) and polypropylene (Fig 10) are spherical in nature.
Particle size varies within the range of 10 to 130, and 25 to 100 nm for polyethylene and
polypropylene respectively.
Characterization of nano sized high molecular weight polymer through scanning
electron microscopy:
The particle size and morphology of nano sized high molecular weight polyethylene,
polypropylene and polystyrene were also determined by a JEOL JSM 840A Scanning
Electron Microscope (SEM). The micro graph (Fig 11) shows that the nano sized high
molecular weight polypropylene is spherical in nature. To avoid the thermal degradation of
polymer the photograph is taken at an accelerating voltage of 15-20 kV. The particle size of
high molecular weight polypropylene is within the range of 25 to 100 nm.
Characterization of nano sized high molecular weight polymer through infrared
spectrosc
The infrared spectrum of commercial high density polyethylene, low density polyethylene
and nano sized high molecular weight polyethylene was studied by "BRUKER VECTOR 22"
infrared spectrometer to find out the difference in chemical structure between these polymers.
Fig 12 shows the IR spectra of commercial high density polyethylene. The peak positions at
2800-2950 cm"1 (broad peak), 1466 cm"1 (strong peak), 1365 cm"1 (strong peak) and 724 cm"1
(strong peak) are assigned to the -C-H stretching, -C-H vibration, -C-H symmetric vibration
and -C-H rocking respectively. The other two peaks 730 and 720 cm"1 (strong) is
orthorhombic crystalline structure of commercial high density polyethylene. The 723 cm"1
peak position is associated with the amorphous fraction of commercial high density
polyethylene. But the 717 cm"1 is assigned to the monoclinic crystalline structure of
commercial high density polyethylene. The JR. spectra of commercial low density
polyethylene is also included in the same Fig 12 for the comparison purpose. The peak at
1462 cm"1 is assigned to the bending vibration in all trans methylene chain sequence outside
the crystal structure. The 723 cm"1 is assigned to the -Cfk rocking mode. The IR spectra of
nano sized high molecular weight polyethylene is also included in the same Fig 12. There is
no difference in chemical structure between the commercial high density polyethylene, low
density polyethylene and nano sized high molecular weight polyethylene. From this
observation it is found that both are same materials. But the size of the particle for high
molecular polyethylene is in nano scale, i.e., within the range of 10 to 130 nm.
Again the infrared spectra of crystalline polymers are complex due to the regular
structure of the macromolecules. To simplify it, all spectra are classified into the four groups
related to the various molecular structures: conformational band, stereoregularity band,
regularity band and crystallinity band. Some absorption bands are very sensitive to the
physical state of the samples. According to different origins, these sensitive bands are
classified into two categories. One of these bands is related to the intramolecular forces in the
crystal lattice, where the polymer molecules pack together on a regular three dimensional
arrangement. This type of band is known as crystallinity band. The other type of band is
related with the intramolecular vibration coupling with in a single chain and known as
regularity band or helix band. The conformational band and regularity band are easily
observed for crystallized polypropylene in the mid-infrared region. Fig 13 shows the IR
spectra of high molecular weight nano sized polypropylene. The positions of all these bands
i.e., 1370, 1301, 1254, 1219, 1161, 1103, 994, 975, 899, 840 and 810 cm"1 belong to the
regularity bands. These bands are associated with the different helical length of repeat unit
(n). The minimum n values for appearance of these bands at 975, 994, 840 and 1219 cm"1 are
5, 10, 12 and 14 monomer units in helical sequence respectively. The higher is the common
unit, the more is the order degree of the corresponding regularity band. Concerning the 975
cm"1 band, it is not only attributed to the polypropylene head to tail sequence of repeating
units, but also associated with the presence of short helices. On the other hand the band at
1453 cm"1 is assigned to the asymmetric deformation vibration of the methyl group. The IR
spectrum of commercial polypropylene is also included in the same Fig 13. There is no
difference in chemical structure between the commercial polypropylene and nano sized high
molecular weight polypropylene.
Fig 14 shows the IR spectra of commercial polystyrene. The peak positions at 3027,
2885, 1492, 1370 and 757 cm"1 are assigned to the stretching of-C-H bond in phenyl ring,
asymmetric stretching of -C-H bond, asymmetric stretching of -C-H bond, symmetric
stretching of-C-H bond and rocking of-C-H bond in phenyl ring respectively. The other two
peaks 901 and 851 cm"1 are associated to the a crystal form of commercial polystyrene.
Another two peaks 911 and 855 cm"1 are assigned to the P crystal form of commercial
polystyrene. The IR spectra of nano sized high molecular weight polystyrene is also included
in the same Fig 14. There is no difference in chemical structure between the commercial
polystyrene and nano sized high molecular weight polystyrene.
Characterization of nano sized high molecular weight polymer through X-Ray
Diffraction
The XRD measurement was conducted in order to examine the crystallinity of commercial
high density polyethylene, commercial low density polyethylene and nano sized high
molecular weight polyethylene. It was evaluated by X- Ray Diffraction (XRD) using Rich
Seifert Iso-Debyefle 202 Diffractometer with a CuKa (X,= 1.54184 A) radiation. Two major
peaks i.e., 22 and 24° are identified in X-ray diffraction studies for both polymers and shown
in Fig 15. The area under these peak decreases from the nano sized high molecular weight
polyethylene to commercial high density polyethylene and low density polyethylene. This
suggests that the nano sized high molecular weight polyethylene is more crystalline in nature.
The XRD measurement was also conducted in order to examine the crystallinity of
the commercial polypropylene and nano sized high molecular weight polypropylene. It is
well known that the commercial polypropylene exhibits several different crystalline forms.
These are monoclinic (a) form (including mesomorphic (smectic) form. The formation and their mutual phase transitions consist of a
number of intermediate stages based on the rotations and transitions of chains. It is again
dependent on the crystallization conditions, molecular weight and tacticity of the polymer
chain. Three main peaks for the commercial polypropylene (16.7, 18.5 and 21.1) and nano
sized high molecular weight polypropylene (16.8, 18.6 and 21.8) are identified for
comparison of crystallinity and shown in Fig 16. It shows that the nano sized high molecular
weight polymer is more crystalline in nature.
Similarly the XRD measurement was also conducted in order to examine the
crystallinity of the commercial polystyrene (if any) and high molecular weight nano sized
polystyrene. Commercial polystyrene has four types of crystal form (a, P, y and 8) and two
mesomorfic forms. It has been reported that the a- and P- forms have trans planar zigzag
(tttt)n backbone configuration, where as y- and 8- forms have a helical (trans, trans, gauche,
gauche, (ttg+g\) backbone configuration. The a- form with a hexagonal unit cell and P- form
with an orthorhombic unit cell have an identity of c equal to 5.1 A. The y- and 8- forms (both
having an identity of c = 7.8 A) are monoclinic crystal structure. Among these four
crystalline forms, the a- form (with a = 26.26 A) and P- form (with a = 8.81 A, b = 28.82 A)
are crystalline polymorphs. Few peaks for the commercial polystyrene (14.0, 16.7, 17.9, 18.4
and 19.7) and nano sized high molecular weight polystyrene (14.0, 16.7, 18.2, 18.5 and 19.5)
are identified for comparison of crystallinity and shown in Fig 17. It also suggests that the
nano sized high molecular weight polystyrene is more crystalline with respect to the
commercial polystyrene.
Characterization of nano sized high molecular weight polymer through molecular
weight
Viscosity at very low concentration is measured for commercial polystyrene (Fig 18) and
nano polystyrene (Fig 19). Molecular weight is calculated using Mark-Howink equation,
which is
...(10)
where k = 3.7x1 0"3 dL/gm and a = 0.62
For commercial polystyrene its viscosity average molecular weight is -0.97 X106
whereas for nano polystyrene it is ~ 0.98 X106. From the measurement of viscosity average
molecular weight it is concluded that the nano sized polystyrene is a high molecular weight
material which is equal to the commercial polystyrene. But the size of polymer is in nano
scale.
Examples
(1) Preparation of nano sized high molecular weight polyethylene
Drying of n-Hexane
670 gm of HPLC grade n-hexane was introduced in a single necked, two liter round bottle
flask. 100 gm of calcium chloride was added into it. This mixture was allowed to keep for 12
hours followed by decantation. Large percentage of water was removed during this period.
Sodium wires were pressed into the round bottle flask containing n-hexane, continuing the
addition of the sodium wires until evolution of hydrogen bubbles was observed. After 3 hours
a pinch of benzophenone (-0.1 gm) was added to the above round bottle flask (n-hexane and
sodium wires). This was refluxed at a temperature of 110 to 120°C in an inert atmosphere,
until it sustains dark blue colour. After sustaining the dark blue colour the mixture was
refluxed for another 1 hour and was cooled to room temperature under inert atmosphere.
Finally it was distilled under inert atmosphere and the dried n-hexane was collected in
another round bottle flask.
Purification and drying of toluene:
The main impurity in HPLC grade toluene was sulfur. It was removed by treating toluene
with sulphuric acid. 430 gm of HPLC grade toluene was taken in a clean, single necked, one
liter round bottle flask. 37 gm of 99% sulphuric acid was added to it. This mixture was kept
for 12 hours with rapid stirring using a magnetic stirrer. Neck of the round bottle flask was
closed with guard tube containing calcium chloride. After stirring, acid was separated using
separating funnel from the mixture. Remaining toluene was washed with distilled water in the
separating funnel. Again it was washed with saturated sodium bicarbonate solution (10%) in
the distilled water for complete removal of sulphuric acid. Same procedure was followed for
drying toluene as mentioned in the case of n-hexane.
Preparation of catalyst (TiCl4):
A 50 ml round bottle flask was purged with moisture and oxygen free nitrogen gas. A
calculated amount of dry hexane (5 gm) and titanium tetra chloride (3 gm) were added under
inert atmosphere at room temperature. The mixture was kept under inert atmosphere at room
temperature of 25°C for few minutes. Then the flask was cooled with a septum. Catalyst
activity usually changes with time and the maximum activity was often reached only after
ageing periods of one to two hours.
Drying of diethyl ether:
357 gm of diethyl ether was taken in a clean dry single neck one liter round bottle flask and
15 gm of calcium chloride was added into it. This mixture was allowed to keep for 12 hours
followed by decantataion. Large percentage of water was removed during this process.
Sodium wires were pressed into the round bottle until the evolution of hydrogen bubbled
could be stopped. A pinch of benzophenon (0.1 gm) was added and kept for three hours. It
was refluxed until it sustains dark blue colour in the inert atmosphere. After sustaining dark
blue colour the mixture was refluxed for another two hours at 45°C and cooled under inert
atmosphere to the room temperature of 25°C. And then finally dried diethyl ether was
distilled in one liter round bottle flask using a condenser.
Preparation of methyl magnesium iodide:
The preparation of Grignard reagent was conducted in a clean dry one liter three necked
round bottle flask assembled with condenser, dropping funnel and take off tube with stop
cork. The theoretical amount of magnesium metal (-10 gm) and a pinch of Iodine were
placed in the three necked round bottle flask. After flashing this system by nitrogen to create
inert atmosphere diethyl ether was added through cannula. The required amount of methyl
iodide (-58.4 gm) highly diluted with ether was placed in the dropping funnel with rapid
magnetic stirring. Reaction started very vigorously, reddish colour of mixture changed very
fast and became colourless. After being colourless, the diluted iodomethane was added to the
reaction mixture drop wise keeping reaction round bottle flask in the ice bath. Because, the
reaction is highly exothermic, after complete addition the reaction mixture was refluxed for 2
hours at a temperature of 35 to 40°C. The Grignard reagent was prepared with almost 100
f
percent yield. Since it is moisture sensitive and pyrophoric in nature, it was stored in the inert
atmosphere.
Preparation of trimethyl aluminium:
The reaction of trimethyl aluminium with a Grignard reagent was performed in a threenecked
round bottle flask equipped with a condenser, dropping funnel and take off tube with
stop cork, which supplies dry nitrogen continuously to the system. 285.6 gm of perfectly
dried diethyl ether was added into the round bottle flask with rapid magnetic stirring and
anhydrous aluminium chloride (10 gm) was added into the ether slowly at 0°C for making
solution. Freshly prepared Grignard reagent was added drop wise to the solution with the help
of cannula. After complete addition of Grignard reagent the reaction mixture was refluxed at
a temperature of 30 to 40°C for 2 hours circulating the chilled water through the condenser
for completion of the reaction. This mixture has a clear solution of trimethyl aluminium
etherate complex and ^ solid material of magnesium chloride iodide at the bottom of round
bottle flask.
Isolation of trimethyl aluminium:
A distillation condenser was fitted into the above round bottle flask carefully, ensuring that
the whole system was in the nitrogen atmosphere. The reaction mixture was heated at 40 to
50°C for three hours for removal of excess ether. Vacuum of 30 mm Hg was created into the
system, Trimethyl aluminium was distilled out in a single necked 100 ml round bottle flask at
a temperature of 60 to 70°C using two ice traps between vacuum pump and round bottle flask
for complete condensation of trimethyl aluminium.
Polymerization of ethylene using TiCU/CCHa^Al catalyst to get nano sized high
molecular weight polyethylene
670 gm of dried n-hexane was introduced into the completely dry and clean two liter reactor
fully charged with nitrogen gas. The temperature was increased to 45°C. At this temperature a
calculated amount of TiCl4 (~5 gm) and trimethyl aluminium (-1.6 gm) were charged into the
reactor with the help of syringe and needle under inert atmosphere. The temperature of the
system was then raised to 100°C. After stirring for 30 minutes ethylene was introduced into
the reactor at the required pressure. Ethylene was added for one hour maintaining the
temperature of 90-100°C and pressure of 0.1 to 2 MPa. Water was allowed to pass through
the cooling coils. After polymerization methanol was added to deactivate the unreacted
catalyst and heated to 170°C to remove the unreacted ethylene. Then it was cooled to 50°C.
After that a trace of HCL was added to decompose and dissolve the catalyst. Xylene was
added into the mixture and heated to 100°C to form a clear solution and cooled slowly with
continuous stirring over a shear rate of 0.2 to 200 rad/s for 0.1 to 12 hours. Nano sized
polyethylene was separated by filtration and dried under reduced pressure of 30 mm Hg.
(2) Preparation of nano sized high molecular weight polypropylene
The procedure for the step of (1) drying on n-hexane, (2) purification and drying of toluene,
(3) preparation of catalyst, TiCU, (4) synthesis of trimethyl aluminium, (5) isolation of
trimethyl aluminium, (6) drying of diethyl ether and (7) preparation of methyl magnesium
chloride are already described in the section of "preparation of nano sized high molecular
weight polyethylene". Same procedure is also adopted here. Next step is the preparation of
nano sized high molecular weight polypropylene.
Polymerization of propylene using TiCLi/CCH^Al catalyst to get nano sized high
molecular weight polypropylene
670 gm of dried n-hexane was introduced into the completely dry and clean two liter reactor
fully charged with nitrogen gas. The temperature was increased to 45°C. At this temperature a
calculated amount of TiCU (~5 gm) and trimethyl aluminium (-1.6 gm) were charged into the
reactor with the help of syringe and needle under inert atmosphere. The temperature of the
system was then raised to 70°C. After stirring for 30 minutes propylene and hydrogen (here
hydrogen acts as a chain terminating agent) were introduced into the reactor at the required
pressure. Propylene was added for 12 hours maintaining the temperature of 70-90°C and
pressure of 0.1 to 2 MPa. Water was allowed to pass through the cooling coils. After
polymerization methanol was added to deactivate the unreacted catalyst and heated to 170°C
to remove the unreacted propylene. Then it was cooled to 50°C. After that a trace of HCL
was added to decompose and dissolve the catalyst. Xylene was added into the mixture and
heated to 100°C to form a clear solution and cooled slowly with continuous stirring over a
shear rate of 0.2 to 200 rad/s for 0.1 to 12 hours. Nano sized polypropylene is separated by
filtration and dried under reduced pressure of 30 mm Hg.
(3) Preparation of nano sized high molecular weight polystyrene
435 gm of benzene was introduced into the completely dry and clean two liter reactor fully
charged with nitrogen gas. The temperature was increased to 45°C. At this temperature a
calculated amount of Aids (~2 gm) was charged into the reactor under inert atmosphere. The
temperature of the system was then raised to 90°C. After stirring for 30 minutes ethylene was
introduced into the reactor at the required pressure. Ethylene was added for 3 hours
maintaining the temperature of 90-100°C and pressure of 0.1 to 2 MPa. Water was allowed to
pass through the cooling coils. After two hours a calculated amount of magnesium oxide (~1
gm) was added and heated the mixture to a temperature of 600°C. After one hour the mixture
was cooled to a temperature of 50°C. The styrene was separated by distillation. Pure styrene
and a pinch of catalyst, ~0.5gm (hydrogen peroxide, 99.9% purity) were heated at a
temperature of 120°C in a reactor. The reactor was fitted with heating and cooling jackets to
control the temperature. The melt containing polystyrene and traces of styrene was heated at
a temperature of 150°C to remove styrene monomer. The mixture was cooled to the
temperature of 50°C. Dimethylsiloxane was added into the mixture and heated to 100°C to
form a clear solution and cooled slowly with continuous stirring over a shear rate of 0.2 to
200 rad/s for 0.1 to 12 hours. Nano sized polystyrene was separated by filtration and dried
under reduced pressure of 30 mm Hg.
ADVANTAGES OF THE INVENTION:
ADVANTAGE 1: Applications in materials science and nano designed materials,
catalysis; chemical nanotechnology; adhesives and coatings, chemistry in electronics and
optics; development of mechanical, optical and atomic scale machine; environmentally
benign composite structures; waste remediation; energy conversion; Investigation on the
toxicity of nanomaterials; etc.
Applications in catalysis, photography, substrate for microelectronics, piezoelectric devices,
electronic components, electron source, etc in India.
EXPECTED OUTCOME 1: All types of engineering polymer could be possible to prepare at
nano scale using the proposed method.
EXPECTED OUTCOME 2: Development of a method for producing nano sized high
molecular weight polymers that can be used to form plastic articles into intricate
shapes with precise dimensions.
EXPECTED OUTCOME 3: Production of polymer alloys, self-reinforced plastic and
elastomeric composites having a combination of desirable properties that can be
exploited in numerous engineering applications.
EXPECTED OUTCOME 4: Intimate mixing of the polymer powders with other particles at
micrometer length scales which is not possible with current polymer powders.
EXPECTED OUTCOME 5: Production of foams by selective leaching and selective laser
sintering of parts made from the composites and/or blends of the polymer powders
with other compatible organic (e.g., polyethylene) and inorganic (e.g.,
polyphosphates) materials.
EXPECTED OUTCOME 6: High molecular weight polymers with diameters as low as less than
lOnm.
It is to be understood that the process of the present invention is susceptible to modification,
changes, and adaptations by those skilled in the art. Such modifications, changes adaptations
are intended to be within the scope of the present invention which is further set forth under
the following claims:



WE CLAIM;
1. A Process for preparation of nanoparticles of higher molecular weight of
polyethylene comprising steps of:-
- Introduction of n-hexane into the reactor followed by introduction of specially prepared catalyst TiCl4 and trimethyl aluminum into the reactor maintained at a temperature of 300-65° under inert atmosphere,
- Addition of ethylene into the reactor maintained at 70-150 for 0.5 to 2 hours and at a pressure of 0.1 to 2 MPa so as to cause polymerization.
- Treatment of the solution obtained above with methanol acidified with traces of HCL to decompose and dissolve catalyst,
- Treatment of the solution obtained above with a solvent followed by heating at -30oC to 150oC form a clear solution and cooled to get nanoparticles.
- Separation of nanoparticles of polyethylene as herein described.
2. A process as claimed inany of the preceding claims wherein the reactor is fully charges with environmental gas.
3. A process as claimed in any of the preceding claims wherein the solvents are selected from the group of toluene, xylene, 1,2,4-trichloro benzene, decalin, 1-chloronaphthalemne, biphenyl, dodecanol, diphenylmethane, diphenyl ether, hexadecane, 1-octnol, isoamyl alcohol, benzene, cyclohexane, toluene, cyclohexanone, isoamyl acetate, isobutylacetate, phenyl ether, chloroform, decahydronaphthalene, diethyloxalate, dimethylphthalate, dioxane, ethyl acetate, ethyl, benzene, methyl chloride, 1-nitopropane, phosphorous trichloride, tetrahydofuran, tributyl, phosphate.
acrylonitrile, chlorobenzene, acetic acid, n-butanol, isobutanol, carbon tetrachloride, dimethyl siloxane, methanol, acetophenone, paraffin liquid, water, hydroxyl propyl cellulose, and mixture thereof.
4. A process as claimed in claim 4 wherein the environmental gas is selected from oxygen, air, nitrogen, argo, helium and mixture thereof.
5. A process as claimed in any of the preceding claims wherein the shear rate during formation n of nano polymers varies from 0.2 to 200 rad/s.
6. A process for preparation of nanoparticles of higher molecular weight of polyethylene substantially as herein described and idllustrated.

Documents:

3161-DEL-2005-Abstract-(11-01-2012).pdf

3161-DEL-2005-Abstract-(17-09-2012).pdf

3161-del-2005-Abstract-(25-09-2012).pdf

3161-del-2005-abstract.pdf

3161-DEL-2005-Claims-(11-01-2012).pdf

3161-DEL-2005-Claims-(17-09-2012).pdf

3161-del-2005-Claims-(25-09-2012).pdf

3161-del-2005-claims.pdf

3161-del-2005-Correspondence Others-(11-01-2012).pdf

3161-DEL-2005-Correspondence-Others-(17-09-2012).pdf

3161-del-2005-Correspondence-Others-(25-09-2012).pdf

3161-del-2005-correspondence-others.pdf

3161-del-2005-description (complete).pdf

3161-DEL-2005-Descrption (Complete)-(11-01-2012).pdf

3161-DEL-2005-Drawings-(11-01-2012).pdf

3161-DEL-2005-Drawings-(17-09-2012).pdf

3161-del-2005-Drawings-(25-09-2012).pdf

3161-del-2005-drawings.pdf

3161-del-2005-Form-1-(11-01-2012).pdf

3161-del-2005-form-1.pdf

3161-DEL-2005-Form-2-(11-01-2012).pdf

3161-del-2005-form-2.pdf

3161-DEL-2005-Form-3-(11-01-2012).pdf

3161-DEL-2005-GPA-(11-01-2012).pdf

3161-del-2005-gpa.pdf


Patent Number 260562
Indian Patent Application Number 3161/DEL/2005
PG Journal Number 19/2014
Publication Date 09-May-2014
Grant Date 08-May-2014
Date of Filing 25-Nov-2005
Name of Patentee INDIAN INSTITUTE OF TECHNOLOGY
Applicant Address KANPUR, KANPUR-208016, AN INDIA INSTITUTE
Inventors:
# Inventor's Name Inventor's Address
1 KAMAL KRISHNA KAR ADVANCED NANO ENGINEERING MATERIALS LABORATORY, DEPARTMENT OF MECHANICAL ENGINEERING AND MATERIALS SCIENCE PROGRAMME, INDIAN INSTITUTE OF TECHNOLOGY, KANPUR
2 PRADIP PAIK MATERIALS SCIENCE PROGRAMME,INDIAN INSTITUTE OF TECHNOLOGY, KANPUR
PCT International Classification Number C08F257/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA