Title of Invention

A FLAT RIBBON HEALD AND AN ECONOMICAL METHOD FOR MANUFACTURING THE SAME

Abstract

The healds in accordance with the invention consist of a metal ribbon section having the width (B) that is narrower than the total width B+X required for the flat ribbon heald 20. The flat ribbon heald (20) has an essentially non- machined - in any event, not trimmed - edge (9) derived from the metal ribbon section and an edge (10, 11, 12, 13, 14) that has been produced, in the region of the shaft (4) and the transition regions (5, 6), by trimming the metal ribbon section. An outward-directed crank of the shaft (4) creates an enlarged distance (R) between two associate oppositely cranked flat ribbon healds of a heald pair (23) which comprises two oppositely cranked flat ribbon healds (20, 21).

Full Text

Narrow Cranked Heald The invention relates to a flat ribbon heald with an end eyelet, shaft and thread eye, said heald being manufactured of a metal ribbon section. Healds are manufactured, for example, of flat steel ribbon during a punching operation. In so doing, parts are removed from a specifically cut metal ribbon in order to obtain the desired exterior form of the heald. The removed parts are waste, which considerably contributes to the consumption of material. At times, it is necessary to provide healds with a crank, in which case, in particular adjacent healds on a heald shaft are cranked, frequently away from each other in opposite direction. As a result of this, an offset is created between the thread eyes of adjacent healds relative to the longitudinal direction of the warp thread in order to facilitate the passage of warp threads between the healds. Paired healds having shafts with different offsets have been known from documents US 7 204 274 B2,and CH 468 489 and DE 10 2005 033 175 B3. Each of these healds has a straight edge, respectively, extending along the shaft and the end eyelet. The achievable intermediate space between the shafts of adjacent healds is limited. Furthermore, document US 1 545 904 discloses the manufacture of healds of flat material that forms a relatively narrow sheet metal strip. The end eyelets adjoin the shaft in a symmetrical manner, whereby the shaft may be provided with a crank in order to define an enlarged thread passage space between adjacent healds. Furthermore, document US 2 973 789 discloses a heald set consisting of differently cranked healds, whereby the healds consist of a metallic flat material. Adjoining the end eyelets, the shafts of the healds are cranked and configured in such a manner that an enlarged thread passage space exists between adjacent healds. Finally, document US 644 371 discloses a heald that has been manufactured of a narrow steel strip, in which the thread eye and the end eyelet have been produced by spreading apart slotted sections. In addition, the shaft of such a heald may be cranked. During a stamping process, the shaft has been flattened on both sides of the thread eyelet in order to effect increased elasticity in longitudinal direction of the warp thread. Indeed, the production of elongated openings by slitting and widening is a material-saving process; however, this requires a relatively strong material deformation, thus restricting the choice of material and the possibilities of material optimization. It is the object of the invention to provide a heald and an economical manufacturing process for the production of said heald, this being intended to make possible a material- saving manufacture of high-performance healds. This object is achieved with the flat ribbon heald in accordance with Claim 1, as well as with the process in accordance with Claim 8: The flat ribbon heald consists of a metal ribbon section having an original width corresponding to the width at the end eyelet.. Material has been removed along the shaft, for example, during a stamping operation or the like. Between the end eyelet and the shaft is a transition section, in which the width is reduced from the end eyelet width to the shaft width. On its end eyelet, the heald has a straight edge that has - at some distance from the end eyelet, either at the transition section or at the shaft - a section extending away from the center line of the heald either in the form of a sharp bend or of an arc. As a result of this, the outer edge of the shaft is offset by an amount X. The center of the thread eye,, preferably is approximately on a line that connects the outside edges of the end eyelets with each other. Such a heald can be manufactured of a metal strip having a width that is no greater than the width of the end eyelets. Nerveless, a large offset between the thread eye and the end eyelet may be achieved in longitudinal direction of the warp thread. Starting with an initially flat ribbon heald - which is preferably planar, i.e., not twisted, and thus its end eyelet, transition section and shaft are located in a common plane, preferably not twisted relative to each other - the shaft is later arranged offset relative to the end eyelets. This offset of the shaft relative to the end eyelets, said offset not yet existing after the cutting out or punching out of the heald but being created later, is achieved by a plastic deformation of the transition region or of a part of the shaft within said plane. This is achieved by an appropriate stamping process. However, it is also possible to combine the punching and stamping steps in one step and to perform these with one tool. Also in this case, a plastic deformation on the shaft or on the transition region achieves the formation of a crank or offset. Additional details of advantageous embodiments of the invention are obvious from the drawings, the description and the subclaims. The description is restricted to essential aspects of the invention and to miscellaneous situations. The drawings disclose additional details and are to be considered supplementary. They show in Figures 1 and 2 flat ribbon healds after having been punched out, however, before the cranking or stamping step; Figure 3 the superimposed flat ribbon heald blanks in accordance with Figures 1 and 2; Figures 4 and 5 the flat ribbon healds manufactured from blanks as in Figures 1 and 2, following a stamping step; Figure 6 the superimposed flat ribbon healds as in Figures 4 and 5; Figures 7 and 8 alternative embodiments of flat ribbon healds, each depicted by two associate differently cranked superimposed healds; and, Figure 9 a modified embodiment of a flat ribbon heald in accordance with the invention, showing its end region. Figure 1 shows a flat ribbon heald blank 1 that has been punched out of a metal ribbon having the width B. This width B is less than is usual for punched flat ribbon healds. The flat ribbon heald blank 1 has two end eyelets 2, 3, with a shaft 4 provided between them. This shaft adjoins the end eyelets over transition regions 5, 6. During the manufacture of the flat ribbon heald blank 1, openings 7, 8 are applied to the end regions of the sheet metal strip section in order to form end eyelets 2, 3. These openings may have a continuous edge or may also have, as shown, a discontinuous edge. Depending on this, O-shaped end eyelets (as in Figure 8, for example) or C-shaped end eyelets (as in Figures 1 through 6) or J-shaped end eyelets (as in Figure 7) are created. The flat ribbon heald blank 1 has a straight edge 9, which extends from the upper end of the upper end eyelet 7 to the lower end of the lower end eyelet 8. This straight edge 9 corresponds to a lateral edge of the original metal ribbon section. However, at the end eyelets 2, 3, only two sections 10, 11, respectively, are still left opposite the straight edge. In a section located in-between, said section comprising the transitions regions 5, 6 and the shaft 4, the material is removed from the metal ribbon section (e.g., by a punching or cutting process), thus creating inward- extending edge sections 12, 13 and an inward-offset edge section 14. In addition, the shaft 4 has been provided with a thread eye 15, in which an appropriate opening has been provided at the desired location. Additional openings 16, 17 may be provided on the end eyelets 2, 3 or in the transition regions 5, 6. Figure 2 shows another flat ribbon heald blank 18. While, in the case of the flat ribbon heald blank 1 the straight continuous edge 9 is located on the side of the edge interruption of the openings 7, 8, this continuous edge 9 is provided on the other side of the blank in the case of the flat ribbon heald blank 18 in accordance with Figure 2 and thus extends continuously over the closed edges of the end eyelets 2, 3. The sections 10, 11 are located on those sides of the end eyelets 2, 3 that have a discontinuous edge. The same applies to the edge sections 12, 13, 14. Other than that, the description of the flat ribbon heald blank 1 applies analogously to that of the heald blank 18, using the same reference numbers. When the two heald blanks 1, 18 are superimposed, the appearance is as in Figure 3. Remaining between the edge sections 14 is a distance D that is relatively small. Of course, the heald blanks 1, 18 may be installed as healds already in this state, however, due to the minimal distance D, there is the risk of damaging the warp threads that would have to pass between the heald blanks 1, 18. Therefore, the heald blanks 1, 18 move through another processing step, e.g., a stamping step, in the course of which they are being cranked outward away from each other, e.g., in the transition regions 5, 6. In so doing, they are deformed within the plane defined by the end eyelets 2, 3 and the shaft 4 in such a manner that the thread eye 15 is located on an imaginary line 19, as is marked by the former position of the edge 9. This imaginary line 19 connects the remaining sections 9a, 9b of the edge 9 that are still present on the end eyelets 2, 3. The center of the thread eye 15 is located on the line 19 or is bent outward beyond said line, i.e., to the left in Figure 4. This thread eye is arranged in the center section 9c of the former edge 9. This section 9c is located at a distance X from the line 19. In so doing, the distance X is preferably as great as half the width Bl of the shaft 4 in the region of the thread eye 15. During the reforming process, the edge 9 is divided into sections, namely the sections 9a, 9b, that are located on the line 19 and terminate in the sections 9d, 9e, via an outward directed sharp bend or an arc, said latter sections extending from the line 19 and terminating in the central section 9c, which, in turn, is straight again. The manufacture of the thusly produced flat ribbon heald 20 requires less use of material, when compared with conventional healds provided with wider metal ribbon sections. Compared with healds having widened end eyelets, more minimal local material deformations occur. The material selection may be optimized. A complementary flat ribbon heald 21 can be produced from the flat ribbon heald blank 18. Again, a reformation process is used, in the course of which the center of the shaft 4 is brought onto the line 19 that marks the former course of the edge 9. As a result of this, the edge 9 is divided into the sections 9a, 9b, 9c, 9d, 9e. The above description of the flat ribbon heald blank 18 and the flat ribbon heald 20 applies analogously, using the same reference numbers. When the flat ribbon healds 20, 21 are fittingly superimposed in the manner as they are lined up on the carrier rails as shown by Figure 6, it is obvious that the shafts 4 are bent away from each other. Therefore, a distance R is created between the edge sections 14 of the shafts 4 in the region of the thread eyes 15, said distance being substantially greater than the distance D in accordance with Figure 3. Preferably, the distance R has a size that is half the width Bl of the shaft 4, ideally the same size as the width Bl of the shaft 4. Figure 7 shows a modified heald pair 22 with J-shaped end eyelets 2, 3. Other than that, the above descriptions apply analogously, using the same reference numbers. Figure 8 shows a heald pair 23 with ring-shaped end eyelets 2, 3. Again, the above description applies analogously. While, in all of the above exemplary embodiments, the offset of the section 9c of the edge 9 is provided on the transition sections 5, 6, it is also possible to move this offset into the region of the shaft 4. Figure 9 shows such an example. While the transition region 5 reduces the width of the heald from the larger width B in the region of the end eyelet 2 to the amount of the smaller width A of the shaft 4, the straight section 9a of the edge 9 extends over the end eyelet 2, as well as over the transition region 5. The adjoining shaft 4 is cranked, so that the section 9d of the edge 9 is located in the region of the shaft 4. Also in this case the outward-facing section 9d directly adjoins the straight section 9a via an arc or a sharp bend. The healds in accordance with the invention consist of a metal ribbon section having the width B that is narrower than the total width B+X required for the flat ribbon heald 20. The flat ribbon heald 20 has an essentially non-machined - in any event, not trimmed - edge 9 derived from the metal ribbon section and an edge 10, 11, 12, 13, 14 that has been produced, in the region of the shaft 4 and the transition regions 5, 6, by trimming the metal ribbon section. An outward-directed crank of the shaft 4 creates an enlarged distance R between two associate oppositely cranked flat ribbon healds of a heald pair 23 which comprises two oppositely cranked flat ribbon healds 20, 21. Reference Numbers: 1 Flat ribbon heald blank 2, 3 End eyelets 4 Shaft 5, 6 Transition region 7, 8 Openings 9, 9a - 9d Edge 10, 11 Sections 12, 13, 14 Edge sections 15 Thread eye 16, 17 Openings 18 Flat ribbon heald blank 19 Line 20, 21 Flat ribbon heald 22, 23 Heald pair Patent Claims: 1. Flat ribbon heald (20) with at least one end eyelet (2), a shaft (4) extending away from the end eyelet (2), and at least one thread eye (15) provided on the shaft (4), said flat ribbon heald comprising a metal ribbon section having an original width (B) at the end eyelet (2), said width being unchanged, and having a width (Bl) along the shaft (4), said width being reduced due to the removal of material, whereby, between the end eyelet (2) and the shaft (4), a transition section (5) is formed, in which transition section the width is reduced from the greater width (B) of the end eyelet (2) to the smaller width (Bl) of the shaft (4), whereby the end eyelet (2) has a straight edge (9a) which extends to a point at which the transition section (5) or the shaft (4) has an outward bend with an outward-directed edge section (9d). 2. Flat ribbon heald in accordance with Claim 1, characterized in that the end eyelet (2), the transition section (5) and the shaft (4) are located in a common plane. 3. Flat ribbon heald in accordance with Claim 1, characterized in that the end eyelet (2) is configured so as to be ring-shaped and closed. 4. Flat ribbon heald in accordance with Claim 1, characterized in that the end eyelet (2) is configured so as to be open on one side. 5. Flat ribbon heald in accordance with Claim 1, characterized in that the shaft (4) has a straight edge (9c) and has another edge which is divided into several edge sections (10, 11, 12, 13, 14) that are offset with respect to each other. 6. Flat ribbon heald in accordance with Claim 1, characterized in that, due to the outward bend, an offset between the thread eye (15) and the straight edge (9a) is achieved, said offset corresponding to at least half the shaft width (Bl). 7. Flat ribbon heald in accordance with Claim 1, characterized in that, due to the outward bend of two associate flat ribbon healds (20, 21), which are bent outward in opposing directions, a distance (R) is created between the edge sections (14) of the respective flat ribbon heald (20, 21), said distance having at least the size of half the shaft width (Bl). 8. Method for manufacturing a flat ribbon heald with at least one end eyelet (2), a shaft (4) extending away from the end eyelet (2), and at least one thread eye (15) provided on the shaft (4), said method comprising the following measures: providing a metal ribbon section having two outer edges that are parallel to each other, said edges being at a distance from each other that defines the width (B) of the metal ribbon section; forming at least one end eyelet (2) by producing an opening (7) while the width (B) is maintained; removing material along the shaft (4) to be produced in order to reduce the width and in order to form a transition section (5) between the shaft (4) and the end eyelet (2) while maintaining one straight edge (9) of the original metal ribbon section; deforming the transition section (5) created between the end eyelet (2) and the shaft (4), or deforming the shaft (4) in order to provide the straight edge (9) with an offset (9a, 9d, 9c). Method as in Claim 8, characterized in that, in order to produce the shaft (4) and the transition region (5) of the flat ribbon heald (20), material is removed only along one of the two edges of the metal ribbon section. The healds in accordance with the invention consist of a metal ribbon section having the width (B) that is narrower than the total width B+X required for the flat ribbon heald 20. The flat ribbon heald (20) has an essentially non- machined - in any event, not trimmed - edge (9) derived from the metal ribbon section and an edge (10, 11, 12, 13, 14) that has been produced, in the region of the shaft (4) and the transition regions (5, 6), by trimming the metal ribbon section. An outward-directed crank of the shaft (4) creates an enlarged distance (R) between two associate oppositely cranked flat ribbon healds of a heald pair (23) which comprises two oppositely cranked flat ribbon healds (20, 21).

Documents:

01069-kol-2008-abstract.pdf

01069-kol-2008-claims.pdf

01069-kol-2008-correspondence others.pdf

01069-kol-2008-description complete.pdf

01069-kol-2008-drawings.pdf

01069-kol-2008-form 1.pdf

01069-kol-2008-form 2.pdf

01069-kol-2008-form 3.pdf

01069-kol-2008-form 5.pdf

1069-KOL-2008-(07-02-2014)-ABSTRACT.pdf

1069-KOL-2008-(07-02-2014)-CLAIMS.pdf

1069-KOL-2008-(07-02-2014)-CORRESPONDENCE.pdf

1069-KOL-2008-(07-02-2014)-DESCRIPTION (COMPLETE).pdf

1069-KOL-2008-(07-02-2014)-DRAWINGS.pdf

1069-KOL-2008-(07-02-2014)-FORM-1.pdf

1069-KOL-2008-(07-02-2014)-FORM-2.pdf

1069-KOL-2008-(07-02-2014)-OTHERS.pdf

1069-KOL-2008-(07-02-2014)-PA.pdf

1069-KOL-2008-(07-02-2014)-PETITION UNDER RULE 137.pdf

1069-KOL-2008-CORRESPONDENCE OTHERS 1.1.pdf

1069-kol-2008-form 18.pdf

1069-KOL-2008-PRIORITY DOCUMENT.pdf

1069-KOL-2008-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf

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