Title of Invention

SEVEN SPEED TRANSMISSIONS WITH ALL POSITIVE ROTATION COMPONENTS IN FORWARD SPEEDS.

Abstract Seven speed transmissions are provided that include four planetary gear sets having six torque-transmitting mechanisms with various fixed interconnections to provide seven forward speed ratios and three reverse speed ratios. The powertrain includes an engine and torque converter that is continuously connected to at least one of the planetary gear members and an output member that is continuously connected with another of the planetary gear members. The six torque-transmitting mechanisms are operated in combinations of two. All components rotating during forward speeds rotate in the same direction. Reduced component speeds and improved ratios are achieved.
Full Text 1
GP-305356
SEVEN SPEED TRANSMISSIONS WITH ALL POSITIVE ROTATION COMPONENTS IN FORWARD SPEEDS
TECHNICAL FIELD
[0001] The present invention relates to power transmissions having four planetary
gear sets that are controlled by six torque-transmitting devices to provide seven forward speed ratios and three reverse speed ratios.
BACKGROUND OF THE INVENTION
[0002] Passenger vehicles include a powertrain that is comprised of an engine, a
multi-speed transmission, and a differential or final drive. The multi-speed transmission
increases the overall operating range of the vehicle by permitting the engine to operate
through its torque range a number of times. The number of forward speed ratios that are
available in the transmission determines the number of times the engine torque range is
repeated. Early automatic transmissions had two speed ranges. This severely limited the
overall speed range of the vehicle and therefore required a relatively large engine that
could produce a wide speed and torque range. This resulted in the engine operating at a
specific fuel consumption point during cruising, other than the most efficient point.
Therefore, manually-shifted (countershaft transmissions) were the most popular.
[0003] With the advent of three- and four-speed transmissions, the automatic
shifting (planetary gear) transmission increased in popularity with the motoring public. These transmissions improved the operating performance and fuel economy of the vehicle. The increased number of speed ratios reduces the step size between ratios and therefore improves the shift quality of the transmission by making the ratio interchanges substantially imperceptible to the operator under normal vehicle acceleration.

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[0004] It has been suggested that the number of forward speed ratios be increased
to six or more. Six-speed transmissions are disclosed in U.S. Patent No. 4,070,927 issued
to Polak on January 31, 1978; and U.S. Patent No. 6,422,969 issued to Raghavan and
Usoro onJuly23,2002.
[0005] Six-speed transmissions offer several advantages over four- and five-speed
transmissions, including improved vehicle acceleration and improved fuel economy.
While many trucks employ power transmissions having six or more forward speed ratios,
passenger cars are still manufactured with three- and four-speed automatic transmissions
and relatively few five- or six-speed devices due to the size and complexity of these
transmissions.
[00061 Seven-speed transmissions are disclosed in U.S. Patent No. 6,623,397
issued to Raghavan, Bucknor and Usoro. Seven-speed transmissions provide further
improvements in acceleration and fuel economy over six-speed transmissions. However,
like the six-speed transmission discussed above, the development of seven-speed
transmissions has been precluded because of complexity, size and cost.
SUMMARY OF THE INVENTION
[0007] An improved seven speed transmission having four planetary gear sets
controlled to provide seven forward speed ratios and three reverse speed ratios is provided. The various embodiments of the improved transmission have rotation in the same direction in all forward speeds for any internal components rotating. Because all forward range internal rotational speeds are of the same direction, counter rotating elements are eliminated, which ensures low component speeds. The elimination of counter rotating elements also improves clutch life and the reduced internal speeds should result in very low associated spin losses. The internal speeds achieved are compatible with very high engine speeds, e.g., engine speeds up to 8,000 revolutions per minutes (rpm). The very low internal speeds allow for reduced internal differential speeds which improves gear and bearing life. As described below, various embodiments of the

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transmission provide for reduced clutch loading, i.e., reduced clutch torque, which is
desirable for clutch-to-clutch type transmissions.
[0008] In one aspect of the invention, the transmission has four planetary gear
sets, each of which includes a first, second and third member, which members may
comprise a sun gear, a ring gear or a planet carrier assembly member.
[0009] In referring to the first, second, third and fourth gear sets in this
description, and in the claims, these sets may be counted "first" to "fourth" in any order
in the drawings (i.e., left to right, right to left, etc.). Additionally, the first, second or
third members of each gear set may be counted "first" to "third" in any order in the
drawings (i.e., top to bottom, bottom to top, etc.) for each gear set.
[0010] In another aspect of the invention, a first interconnecting member
continuously interconnects a first member of the first planetary gear set with a first
member of the second planetary gear set.
[0011] In yet a further aspect of the invention, a second interconnecting member
continuously interconnects the first member of the third planetary gear set with a first
member of the fourth planetary gear set.
[0012] In still a further aspect of the invention, a third interconnecting member
continuously interconnects the second member of the third planetary gear set with the
second member of the fourth planetary gear set.
[0013] In yet another aspect of the invention, each transmission incorporates, an
input shaft which is continuously connected with a member of the planetary gear sets and
an output shaft which is continuously connects with another member of the planetary
gear sets. The input shaft may be continuously connected with the third member of the
second planetary gear set and the output shaft may be continuously connected with the
third member of the third planetary gear set.
[0014] In a further aspect of the invention, a first torque-transmitting mechanism,
such as a stationary-type clutch or brake, is operable for selectively interconnecting the
third member of the first planetary gear set with the stationary member. Alternatively,
the first torque-transmitting mechanism may be operable for interconnecting the third

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member of the first planetary gear set with the third member of the fourth planetary gear
set.
[0015] In still a further aspect of the invention, a second torque-transmitting
mechanism, such as a clutch, is operable for selectively interconnecting the first member
of the first planetary gear set and the first member of the second planetary gear set with
the third member of the fourth planetary gear set.
[0016] In still a further aspect of the invention, a third torque-transmitting
mechanism, such as a clutch, is operable for selectively interconnecting the third member
of the second planetary gear set and the third member of the fourth planetary gear set.
[0017] In still a further aspect of the invention, a fourth torque-transmitting
mechanism, such as a clutch, is operable for selectively interconnecting the third member
of the second planetary gear set with the first member of the third planetary gear set.
[0018] In still a further aspect of the invention, a fifth torque-transmitting
mechanism, such as a stationary-type clutch or brake, is operable for selectively
interconnecting the first member of the fourth planetary gear set with the stationary
member.
[0019] In another aspect of the invention, a sixth torque-transmitting mechanism,
such as a stationary-type clutch or brake, is operable for selectively interconnecting the
second member of the fourth planetary gear set with the stationary member.
[0020] Optionally, a seventh torque-transmitting mechanism may be provided to
selectively interconnect a fourth interconnecting member with the stationary member.
The fourth interconnecting member continuously interconnects the second member of the
first planetary gear set with the third member of the fourth planetary gear set; therefore,
these two members are held stationary by application of the seventh torque-transmitting
mechanism. With the seventh torque-transmitting mechanism, eight forward speed ratios
are achieved.
[0021] In still a further aspect of the invention, forward ratio shifts are of the
single transition type.

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[0022] In another aspect of the invention, one of the six torque-transmitting
mechanisms selectively interconnects the input member with the first member of the third
planetary gear set and another of the torque-transmitting mechanisms selectively
interconnects the input member with the third member of the fourth planetary gear set.
[0023] In still another aspect of the invention, the first, second and third of the
seven forward speed ratios are substantially equivalent in value with respective ones of
the reverse speed ratios so that shifting may occur from the first, second and third
forward speed ratios to the respective, substantially equivalent reverse speed ratios.
[0024] In still another aspect of the invention, one of the torque-transmitting
mechanisms selectively interconnects the first member of the fourth planetary gear set with the stationary member, and another of the torque-transmitting mechanisms selectively interconnects the second member of the fourth planetary gear set with the stationary member.
[0025] In yet another aspect of the invention, two to the six torque-transmitting
mechanisms each selectively interconnect a respective member of one of the planetary gear sets with the stationary member. A first of the two torque-transmitting mechanisms is engaged only during selective ones of the seven forward speed ratios and a second of the torque-transmitting mechanisms is engaged only during the three reverse speed ratios. Thus, because one of the torque-transmitting mechanisms is used for reverse holding only, a static apply clutch design may be employed. The high torque associated with a static apply clutch design is not used in the forward shift sequence. The second grounding clutch is used in the forward shift sequence.
[0026] In yet another aspect of the invention, two of the six torque-transmitting
mechanisms are stationary-type clutches and four of the six torque-transmitting mechanisms are rotation-type clutches. Alternatively, three of the six torque-transmitting mechanisms may be stationary-type clutches and three of the six torque-transmitting mechanisms may be rotating-type clutches.
[0027] In another aspect of the invention, the input shaft is continuously
connected with the second planetary gear set and is selectively connectable with the third

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and fourth planetary gear sets respectively via two of the six torque-transmitting mechanisms. Another one of the six torque-transmitting mechanisms is operable for selectively connecting the second planetary gear set with the fourth planetary gear set. Another two of the six torque-transmitting mechanisms are operable for selectively connecting a different respective member of the fourth planetary gear set with the stationary member and a final one of the torque-transmitting mechanisms is operable for selectively connecting the first planetary gear set with either the fourth planetary gear set or the stationary member. The output shaft is continuously connected with a member of the third planetary gear set.
[0028] In still another aspect of the invention, the six torque-transmitting
mechanisms are selectively engagable in combinations of two to yield seven forward
speed ratios and three reverse speed ratios. Alternatively, if the optional seventh torque-
transmitting mechanism is provided selectively connecting the third member of the fourth
planetary gear set with the stationary member, the seven torque-transmitting mechanisms
are engagable in combinations of two to yield eight forward speed ratios and three
reverse speed ratios. >
[0029] The resulting transmission offers a variety of ratio spread options with
very low internal speeds and reduced clutch loading for clutch-to-clutch shifting.
[0030] The above features and advantages and other features and advantages of
the present invention are readily apparent from the following detailed description of the best modes for carrying out the invention when taken in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] FIGURE 1 is a schematic representation of a powertrain including one
embodiment of a planetary transmission of the present invention;
[0032] FIGURE 2 A is a truth table depicting some of the operating characteristics
of the powertrain shown in Figure 1A;

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[0033] FIGURE 2B is a chart depicting other operating characteristics of the
powertrain shown in Figure 1;
[0034] FIGURE 3 A is a truth table depicting some of the operating characteristics
of the powertrain shown in Figure 1A when different gear tooth counts are employed than
those resulting in the operating characteristics of Figures 2A and 2B;
[0035] FIGURE 3B is a chart depicting other operating characteristics of the
transmission of Figure 1 using the gear tooth counts resulting in a truth table of Figure
3A;
[0036] FIGURE 4A is a truth table depicting operating characteristics shown in
Figure 1 using different tooth counts than those resulting in the truth tables of Figures 2A
and 3A;

[0037] FIGURE 4B is a chart depicting other operating characteristics of the
powertrain using the gear tooth counts resulting in the truth table shown in Figure 4A;
[0038] FIGURE 5 is a schematic representation of a powertrain having a second
embodiment of a planetary transmission of the present invention;
[0039] FIGURE 6 A is a truth table depicting some of the operating characteristics
of the powertrain shown in Figure 5;
[0040] FIGURE 6B is a chart depicting other operating characteristics of the
powertrain shown in Figure 5;
[0041] FIGURE 7 is a schematic representation of a powertrain incorporating a
third embodiment of a planetary transmission of the present invention;
[0042] FIGURE 8 A is a truth table depicting some of the operating characteristics
of the powertrain shown in Figure 7;
[0043] FIGURE 8B is a chart depicting other operating characteristics of the
powertrain shown in Figure 7;
[0044] FIGURE 9 is a schematic representation of a powertrain incorporating a
fourth embodiment of a planetary transmission of the present invention;
[0045] FIGURE 10A is a truth table depicting some of the operating
characteristics of the powertrain shown in Figure 9; and

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[0046] FIGURE 10B is a chart depicting other operating characteristics of the
powertrain shown in Figure 9.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0047] Referring to the drawings, wherein like reference numerals represent the
same or corresponding parts through the several views, there is shown in Figure 1 a powertrain 10 having a conventional engine and torque converter 12, a planetary transmission 14 and a conventional final drive mechanism 16.
[0048] The planetary transmission 14 includes an input shaft 17 continuously
connected with the engine and torque converter 12, a planetary gear arrangement 18, and
an output shaft 19 continuously connected with the final drive mechanism 16. The
planetary gear arrangement 18 includes four planetary gear sets 20, 30, 40 and 50.
[0049] The planetary gear set 20 includes a sun gear member 22, a ring gear
member 24, and a planet carrier assembly member 26. The planet carrier assembly member 26 includes a plurality of pinion gears 27 rotatably mounted on a carrier member 29 and disposed in meshing relationship with both the sun gear member 22 and the ring gear member 24.
[0050] The planetary gear set 30 includes a sun gear member 32, a ring gear
member 34 and a planet carrier assembly member 36. The planet carrier assembly member 36 includes a plurality of pinion gears 37 rotatably mounted on the carrier member 39 and disposed in meshing relationship with both the sun gear member 32 and the ring gear member 34.
[0051] . The planetary gear set 40 includes a sun gear member 42, a ring gear member 44, and a planet carrier assembly member 46. The planet carrier assembly member 46 includes a plurality of pinion gears 47 rotatably mounted on the carrier member 49 and disposed in meshing relationship with both the sun gear member 42 and the ring gear member 44.

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[0052] The planetary gear set 50 includes a sun gear member 52, a ring gear
member 54, and a planet carrier assembly member 56. The planet carrier assembly member 56 includes a plurality of pinion gears 57 rotatably mounted on the carrier member 59 and disposed in meshing relationship with both the sun gear member 52 and the ring gear member 54.
[0053] The input shaft 17 is continuously connected with the ring gear member
34. The output shaft 19 is continuously connected with the carrier member 49. The ring
gear member 24 is continuously connected with carrier member 39 through the
interconnecting member 70. The ring gear member 44 is continuously connected with
the carrier member 59 through the interconnecting member 72. The sun gear member 42
is continuously connected with the sun gear member 52 through the interconnecting
member 74. The carrier member 29 is selectively connectable with the ring gear member
54 through the clutch 60, which may also be referred to as the LL clutch. The ring gear
member 24 is selectively connectable with the ring gear member 54 through the clutch
62, which also may be referred to herein as the L clutch. The ring gear member 34 is
selectively connectable with the ring gear member 54 through the clutch 64, which may
also be referred to herein as the C2 clutch. The ring gear member 34 is selectively
connectable with the ring gear member 44 through the clutch 66, which may be also
referred to herein as the C3 clutch. The planet carrier assembly member 56 is selectively
connectable with the transmission housing 80 through a stationary type clutch or brake
67, which may also be referred to herein as the C5 clutch. The sun gear member 52 is
selectively connectable with the transmission housing 80 through a stationary type clutch
or brake 68, which may also be referred to herein as the C6 clutch. An optional
stationary type clutch or brake 69 shown in phantom interconnects a drum 90 to the
stationary housing 80, thereby effectively connecting the ring gear member 54 with the
stationary housing 80. The optional clutch 69 may be referred to herein as the C4 clutch.
When the C4 clutch is present, eight forward speed ratios may be achieved.
[0054] As shown in Figure 2A, and in particular the truth table disclosed therein,
the torque-transmitting mechanisms are selectively engaged in-combinations of two to

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provide seven forward speed ratios (eight forward speed ratios if the C4 clutch 69 is
present) and three reverse speed ratios. The torque-transmitting mechanisms 60, 62, 64,
66, 67, 68 and 69 are preferably of the multiple disk-type, fluid actuated friction-drive
establishing device which are commonly used in planetary gear transmissions.
[0055] The Reverse 2 speed ratio is established with the engagement of the C2
clutch 64 and the C5 clutch 67. The C2 clutch 64 connects the ring gear member 34 with the ring gear member 54, and the C5 clutch 67 connects the carrier member 59 with the transmission housing 80. The ring gear member 34 and the ring gear member 54 rotate at the same speed as the input shaft 17. The carrier member 39 rotates at the same speed as the ring gear member 24. The sun gear members 22 and 32 do not rotate. The carrier member 39 rotates at a speed determined from the speed of the ring gear member 34 and the ring gear/sun gear tooth ratio of the planetary gear set 30. The carrier member 59 and the ring gear member 44 do not rotate. The sun gear member 52 rotates at the same speed as the sun gear member 42. The sun gear member 52 rotates at a speed determined from the speed of the ring gear member 54 and the ring gear/sun gear tooth ratio of the planetary gear set 50. The carrier member 49 rotates at the same speed as the output shaft 19. The carrier member 49, and therefore the output shaft 19, rotates at a speed determined from the speed of the sun gear member 42 and the ring gear/sun gear tooth ratio of the planetary gear set 40. The numerical value of the Reverse 2 speed ratios is determined utilizing the ring gear/sun gear tooth ratio of the planetary gear sets 40 and 50.
[0056] The Reverse 1 speed ratio is established with the engagement of the L
clutch 62 and the C5 clutch 67. The L clutch 62 connects the ring gear member 24 with the ring gear member 54, and the C5 clutch 67 connects the carrier member 59 with the transmission housing 80. The ring gear member 34 rotates at the same speed at the input shaft 17. The carrier member 39 and the ring gear member 24 rotate at the same speed as the ring gear member 54. The sun gear member 32 and the sun gear member 22 do not rotate. The carrier member 39 rotates at a speed determined from the-speed of the ring gear member 34 and the ring gear/sun gear tooth ratio of the planetary gear set 30. The

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carrier member 59 and the ring gear member 44 do not rotate. The sun gear member 52 rotates at the same speed as the sun gear member 42. The sun gear member 52 rotates at a speed determined from the speed of the ring gear member 54 and the ring gear/sun gear tooth ratio of the planetary gear set 50. The carrier member 49 rotates at the same speed as the output shaft 19. The carrier member 49, and therefore the output shaft 19, rotates at a speed determined from the speed of the sun gear member 42 and the ring gear/sun gear tooth ratio of the planetary gear set 40. The numerical value of the Reverse one speed ratio is determined utilizing the ring gear/sun gear tooth ratios of the planetary gear
sets 30, 40 and 50.
[0057] The Reverse Low speed ratio is established with the engagement of the LL
clutch 60 and the C5 clutch 67. The LL clutch 60 connects the carrier member 29 with the ring gear member 54, and the C5 clutch 67 connects the carrier member 59 with the transmission housing 80. The ring gear member 34 rotates at the same speed as the input shaft 17. The carrier member 39 rotates at the same speed as the ring gear member 24. The sun gear members 22 and 32 do not rotate. The carrier member 39 rotates at a speed determined from the speed of the ring gear member 34 and the ring gear/sun gear tooth ratio of the planetary gear set 30. The carrier member 29 rotates at the same speed as the ring gear member 54. The carrier member 29 rotates at a speed determined from the speed of the carrier member 39 and the ring gear/sun gear tooth ratio of the planetary gear set 20. The carrier member 59 and the ring gear member 44 do not rotate. The sun gear member 52 rotates at the same speed as the sun gear member 42. The sun gear member 52 rotates at a speed determined from the speed of the ring gear member 54 and the ring gear/sun gear tooth ratio of the planetary gear set 50. The carrier member 49 rotates at the same speed as the output shaft 19. The carrier member 49, and therefore the output shaft 19, rotates at a speed determined from the speed of the sun gear member 42 and the ring gear/sun gear tooth ratio of the planetary gear set 40. The numerical value of the Reverse Low speed ratio is determined utilizing the ring gear/sun gear tooth ratios of the planetary gear sets 20, 30, 40 and 50.

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[0058] The first forward speed ratio, which may also be referred to herein as
Low, is established with the engagement of the LL clutch 60 and the C6 clutch 68. The
LL clutch 60 connects the carrier member 29 with the ring gear member 54, and the C6
clutch 68 connects the sun gear member 52 with the transmission housing 80. The ring
gear member 34 rotates at the same speed as the input shaft 17. The carrier member 39
rotates at the same speed as the ring gear member 24. The sun gear members 22 and 32
do not rotate. The carrier member 39 rotates at a speed determined from the speed of the
ring gear member 34 and the ring gear/sun gear tooth ratio of the planetary gear set 30.
The ring gear member 24 rotates at the same speed as the carrier member 39. The carrier
member 29 rotates at a speed determined by the speed of the ring gear member 24 and the
ring gear/sun gear tooth ratio of the planetary gear set 20. The carrier member 59 rotates
at the same speed as ring gear member 44. The sun gear members 42 and 52 do not
rotate. The carrier member 59 rotates at a speed determined from the speed of the ring
gear member 54 and the ring gear/sun gear tooth ratio of the planetary gear set 50. The
carrier member 49 rotates at the same speed as the output shaft 19. The carrier member
49, and therefore the output shaft 19, rotates at a speed determined from the speed of the
ring gear member 44 and the ring gear/sun gear tooth ratio of the planetary gear set 40.
The numerical value of the first (Low) forward speed ratio is determined utilizing the ring
gear/sun gear tooth ratios of the planetary gear sets 20, 30, 40 and 50.
[0059] In a simple planetary gear set, when the sun gear member is held
stationary and power is applied to the ring gear member of a simple planetary gear set, the planet gear members rotate in response to the power applied to the ring gear member and thus "walk" circumferentially about the fixed sun gear member to effect rotation of the carrier member in the same direction as the direction in which the ring gear member is being rotated.
[0060] When any two members of a simple planetary gear set rotate in the same
direction and at the same speed, the third member is forced to turn at the same speed, and in the same direction. For example, when the sun gear member and the ring gear member rotate in the same direction, and at the same speed, the planet gear members do not rotate

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about their own axes but rather act as wedges to lock the entire unit together to effect what is known as direct drive. That is, the carrier member rotates with the sun and ring gears.
[0061] However, when the two gear members rotate in the same direction, but at
different speeds, the direction in which the third gear member rotates may often be determined simply by visual analysis, but in many situations the direction will not be obvious and can only be accurately determined by knowing the number of teeth present on all the gear members of the planetary gear set.
[0062] Whenever the carrier member is restrained from spinning freely, and
power is applied to either the sun gear member or the ring gear member, the planet gear members act as idlers. In that way the driven member is rotated in the opposite direction as the drive member. Thus, in many transmission arrangements when the reverse drive range is selected, a torque transfer device, serving as a brake is actuated frictionally to engage the carrier member and thereby restrain it against rotation so that power applied to the sun gear member will turn the ring gear member in the opposite direction. Thus, if the ring gear member is operatively connected to the drive wheels of a vehicle, such an arrangement is capable of reversing the rotational direction of the drive wheels, and thereby reversing the direction of the vehicle itself.
[0063] In a simple set of planetary gear members, if any two rotational speeds of
the sun gear member , the carrier member and the ring gear member are known, then the speed of the third member can be determined using a simple rule. The rotational speed of the carrier member is always proportional to the speeds of the sun gear member and the ring gear member, weighted by their respective numbers,of teeth. For example, a ring gear member may have twice as many teeth as the sun gear member in the same set. The speed of the carrier member is then the sum of two-thirds the speed of the ring gear member and one-third the speed of the sun gear member. If one of these three members rotates in an opposite direction, the arithmetic sign is negative for the speed of that member in mathematical calculations.

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[0064] The torque on the sun gear member, the carrier member and the ring gear
member can also be simply related to one another if this is done without consideration of
the masses of the gears, the acceleration of the gears, or friction within the gear set, all of
which have a relatively minor influence in a well designed transmission. The torque
applied to the sun gear member of a simple planetary gear set must balance the torque
applied to the ring gear member, in proportion to the number of teeth on each of these
gears. For example, the torque applied to a ring gear member with twice as many teeth as
the sun gear member in that set must be twice that applied to the sun gear member, and
must be applied in the same direction. The torque applied to the planet carrier assembly
member must be equal in magnitude and opposite in direction to the sum of the torque on
the sun gear member and the torque on the ring gear member. ,
[0065] As will be well understood by those skilled in the art, members of the
gear sets 20, 30, 40 and 50 rotating during the first forward speed ratio all rotate in the same direction. For instance, with respect to the planetary gear set 30, if the input shaft 17 (and therefore the ring gear member 34) is rotating clockwise; because the sun gear member 32 is held stationary, the carrier member 39 and the pinion gears 37 rotate in the same direction as the ring gear member 34. Because the carrier member 39 is continuously connected with the ring gear member 24 and the sun gear member 22 is stationary, the ring gear member 24, the carrier member 29 and the pinion gears 27 also rotate in a clockwise direction. Moving to the planetary gear set 50, because the ring gear member 54 is connected with,the carrier member 29 via the LL clutch 60 and the C6

)
clutch 68 holds the sun gear member 52 stationary, the ring gear member 54, the carrier member 59 and the pinion gears 57 rotate in a clockwise direction. With respect to the planetary gear set 40, because the ring gear member 44 is continuously connected with the carrier member 59 and the sun gear member 42 does not rotate, the carrier member 49, the pinion gears 47 and also the output shaft 19 all rotate in the same clockwise direction as the carrier member 59.

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[0066] The second forward speed ratio is established with the engagement of the
L clutch 62 and the C6 clutch 68. The L clutch 62 connects the ring gear member 24
with the ring gear member 54, and the C6 clutch 68 connects the sun gear member 52
with the transmission housing 80. The ring gear member 34 rotates at the same speed as
the input shaft 17. The carrier member 39 and the ring gear member 24 rotate at the same
speed as the ring gear member 54. The sun gear members 22 and 32 do not rotate. The
carrier member 39 rotates at a speed determined from the speed of the ring gear member
34 and the ring gear/sun gear tooth ratio of the planetary gear set 30. The carrier member
59 rotates at the same speed as the ring gear member 44. The sun gear members 42 and
52 do not rotate. The carrier member 59 rotates at a speed determined from the speed of
the ring gear member 54 and the ring gear/sun gear tooth ratio of the planetary gear set
50. The carrier member 49 rotates at the same speed as the output shaft 19. The carrier
member 49, and therefore the output shaft 19, rotates at a speed determined from the
speed of the ring gear member 44 and the ring gear/sun gear tooth ratio of the planetary
gear set 40. The numerical value of the second forward speed ratio is determined
utilizing the ring gear/sun gear tooth ratios of the planetary gear sets 30, 40 and 50.
[0067] As with the first forward speed ratio, members of the gear sets 20, 30, 40
and 50 rotating during the second forward speed ratio all rotate in the same direction. For instance, with respect to the planetary gear set 30, if the input shaft 17 (and therefore the ring gear member 34) is rotating clockwise, because the sun gear member 22 is held stationary, the carrier member i39 and the pinion gears 37 rotate in the same direction as the ring gear member 34. Because the carrier member 39 is continuously connected with the ring gear member 24 and the sun gear member 22 is stationary, the ring gear member 24, the carrier member 29, and the pinion gears 27 also rotate in a clockwise direction. Moving to the planetary gear set 50, because the ring gear member 54 is connected with the ring gear member 24, via the L clutch 62 and the C6 clutch 68 holds the sun gear member 52 stationary, the ring gear member 54, carrier member 59 and the pinion gears 57 also rotate in a clockwise direction. With respect to planetary gear set 40, because the ring gear member 44 is continuously connected with the carrier member 59 and the sun

16
gear member 42 does not rotate; the ring gear member 44, the carrier member 49, the pinion gears 47 and also the output shaft 19 all rotate in the same clockwise direction as the carrier member 59.
[0068] The third forward speed ratio is established with the engagement of the C2
clutch 64 and the C6 clutch 68. The C2 clutch 64 connects the ring gear member 34 with
the ring gear member 54, and the C6 clutch 68 connects the sun gear member 52 with the
transmission housing 80. The ring gear member 34 and the ring gear member 54 rotate at
the same speed as the input shaft 17. The carrier member 39 rotates at the same speed as
the ring gear member 24. The sun gear members 22 and 32 do not rotate. The carrier
member 39 rotates at a speed determined from the speed of the ring gear member 34 and
the ring gear/sun gear tooth ratio of the planetary gear set 30. The carrier member 59
rotates at the same speed as the ring gear member 44. The sun gear members 42 and 52
do not rotate. The carrier member 59 rotates at a speed determined from the speed of the
ring gear member 54 and the ring gear/sun gear tooth ratio of the planetary gear set 50.
The carrier member 49 rotates at the same speed as the output shaft 19. The carrier
member 49, and therefore the output shaft 19, rotates at a speed determined from the
speed of the ring gear member 44 and the ring gear/sun gear tooth ratio of the planetary
gear set 40. The numerical value of the third forward speed is determined utilizing the
ring gear/sun gear tooth ratios of the planetary gear sets 30, 40 and 50.
[0069] As will be understood by those skilled in the art, as with the first and
second forward speed ratios, members of the gear sets 20, 30, 40 and 50 rotating during the third forward speed ratio rotate in the same direction. For instance, with respect to the planetary gear set 30, if the input shaft 17 (and therefore ring gear member 34) is rotating clockwise, because the sun gear member 32 is held stationary, the carrier member 3 9, and the pinion gears 37 rotate in the same direction as the ring gear member 34. Because the carrier member 39 is continuously connected with the ring gear member 24, and because the sun gear member 22 is stationary, the carrier member 29 and the pinion gears 27 also rotate in a clockwise direction. Moving to the planetary gear set 50, because the ring gear member 54 is connected with the ring gear.member 34 by the C2

17
clutch 64, and because the sun gear member 52 is held stationary by the C6 clutch 68, carrier member 39 and pinion gears 37 rotate in a clockwise direction. With respect to planetary gear set 40, because the ring gear member 44 is continuously connected with carrier member 59, and the sun gear member 42 does not rotate, the carrier member 49, the pinion gears 47 and also the output shaft 19 all rotate in the same clockwise direction as the carrier member 59.
[0070] The fourth forward speed ratio is established with the engagement of the
C3 clutch 66 and the C6 clutch 68. The C3 clutch 66 connects the ring gear member 34 with the ring gear member 44, and the C6 clutch 68 connects the sun gear member 52 with the transmission housing 80. The ring gear member.34, the ring gear member 44 and the carrier member 59 rotate at the same speed as the input shaft 17. The carrier member 39 rotates at the same speed as the ring gear member 24. The sun gear members 22 and 32 do not rotate. The carrier member 39 rotates at a speed determined from the speed of the ring gear member 34 and the ring gear/sun gear tooth ratio of the planetary gear set 30. The sun gear members 42 and 52 do not rotate. . The carrier member 49 rotates at the same speed as the output shaft 19. The carrier member 49, and therefore the output shaft 19, rotates at a speed determined from the speed of the ring gear member44 and the ring gear/sun gear tooth ratio of the planetary gear set 40. The numerical value of the fourth forward speed ratio is determined utilizing the ring gear/sun gear tooth ratios of the planetary gear sets 30 and 40.
[0071] As will be understood by those skilled in the art, members of the gear sets
20, 30, 40 and 50 rotating during the fourth forward speed ratio all rotate in the same direction. For instance with respect to the planetary gear set 30, if the input shaft 17 (and therefore the ring gear member 34) is rotating clockwise, because the sun gear member 32 is held stationary, the carrier member 39 and the pinion gears 37 rotate in the same direction as the ring gear member 34.' Because the carrier member 39 is connected with the ring gear member 24 and the sun gear member 22 is held stationary, the ring gear member 24, the carrier member 29 and the pinion gears 27 also rotate in a clockwise direction. Moving to the planetary gear set 40, because the ring gear member 44 is

18
connected with the ring gear member 34 via the C3 clutch 66 and the sun gear member
42 is stationary, the carrier member 49 and the output shaft 19, as well as the
pinion gears 47 rotate in a clockwise direction. Moving to the planetary gear set 50,
because the carrier member 59"is contiriuousiy'connected with the ring gear member 44,
and because the sun gear member52 is held stationary by the the carrier
member 59, the pinion gears 57 and ring gear member 54 all rotate in a clockwise
direction
[0072] The fifth forward speed ratio is established with the engagement of the C2
clutch 64 and the C3 clutch 66. TheC2 clutch 64 connects the ring gear member 34 with the ring gear member 54, and the C3
ring gear member 44. In this configuration, because all of the members of the planetary gear sets"40 and 50 rotate at the same speed as the input shaft 17 the output shaft 19 also
rotates at the same speed as the input shaft 17such that the numerical value of the fifth forward speed ratio is 1.
[0073] As will beuriderstoW'b"y
the transmission 14 rotating during the fifth forward speed ratio all rotate in the same
direction. For instance, with respect to the planetary gear set 30, if the input shaft 17 (and
therefore the ring gear member 34) is rotating clockwise, because the sun gear member
32 is held stationary the carrier member 39 Vnd*tne piniongears'37'rotate in the sanie
direction as the ring gear member 34. Because the carrier member 39 is continuously
connected with the ring gear member 24 and the surrgear member 22 is held stationary,
the ring gear member 24,the carriermember 29and the pinibn gears 27 also rotate in a
clockwise direction. Moving .tonne"planetary|gearTsetf50,}becausei;the,nng»gear.member
54 is connected with the ririggear member 34 viam C2clutch 64, and because the ring
gear member 44 is continuously connected with"the carrier member 59 and the sun gear
member 42 is continuously connected with the sun gear member ; both the planetary
gear sets 40 and 50 have two elements rotating af trie same speed, which?"means that the
planetary gear sets 40 arid 50Yare loclse&lwitS all elements rotating at the sarhe speed and
the same direction. .

19
[0074] The sixth forward speed ratio is established with the engagement of the L
clutch 62 and the C3 clutch 66. The L clutch 62 connects the ring gear member 24 with the ring gear member 54, the C3 clutch 66 connects the ring gear member 34 with the ring gear member 44. The ring gear member.34, the ring gear member ,44,and the carrier member 59 rotate at the same speed as the input shaft 17. The carrier member 39 and the ring gear member 24 rotate at the same speed as the ring gear member 54. The sun gear members 22 and 32 do not rotate. The carrier member 39 rotates at a speed determined from the speed of the ring gear member 34 and the ring gear/sun gear tooth ratio of the planetary gear set 30. The sun gear member 52 rotates at the same speed as the sun gear member 42. The sun gear member 52 rotates at a speed determined from the speed of the carrier member 59, the speed of the ring gear member 54 and the ring gear/sun gear tooth ratio of the planetary gear set 50. The carrier member 49 rotates at the same speed as the output shaft 19. The carrier member 49, and therefore the output shaft 19, rotates at a speed determined from the speed of the ring gear member 44, the speed of the sun gear member 42 and the ring gear/sun gear tooth ratio of the planetary gear set 40. The numerical value of the sixth forward speed ratio is determined utilizing the ring gear/sun gear tooth ratios of the planetary gear sets 30, 40 and 50.
[0075] As will be understood by those skilled in the art, members of the gear sets
20, 30, 40 and 50 rotating during the sixth forward speed ratio all rotate in the same direction. For instance, with respect to the planetary gear set 30, if the input shaft 17 (and therefore the ring gear member 34) is rotating clockwise, because the sun gear member 32 is held stationary, the carrier member 39 and the pinion gears 37 rotate in the same direction as the ring gear member 34. Because the carrier member 39 is continuously connected with the ring gear member 24 and the sun gear member 22 is held stationary, the ring gear member 24, the carrier member,29 and the pinionxgears.27 also rotate in a clockwise direction. Moving to the planetary gear set 50, because the ring gear member 54 is connected with the ring gear member 24 via the L clutch 62, and the ring gear member 54 rotates in a clockwise direction. Moving to the planetary gear set 40, because the C3 clutch 66 connects the ring gear member 34 with the ring gear member 44, the

20
ring gear member 44 also rotates in a clockwise direction. Because the ring gear member
44 is continuously connected with the carrier member 59, the carrier member 59 also
rotates in a clockwise direction. The sun gear members 42 and 52 are continuously
connected and therefore rotate in the same direction. The tooth counts of the elements of
the planetary gear sets 40 and 50 are chosen so that the sun gear members 42 and 52, the
pinion gears 47 and 57 as well as the carrier member 49, and therefore the output shaft
19, also all rotate in a clockwise direction. For instance, the speed ratios shown in the
truth table in Figure 2A reflect the planetary gear set 40 having a ring gear member 44
with 81 teeth, a carrier member 49 with 30 teeth and a sun gear member 42 with 21 teeth,
a ring gear member 54 with 81 teeth, and a sun gear member 52 with 28 teeth.
Additionally, as will be discussed below with respect to the truth table of Figure 3 A, the
ring gear member 44 may have 81 teeth, the sun gear member 42 may have 26 teeth, the
ring gear member 54 may have 81 teeth, and the sun gear member 52 may have 37 tepth
in order to achieve the unidirectional clockwise rotation in planetary gear sets 40 and 50.
Finally, with respect to the truth table of Figure 4A, discussed below, the same tooth
counts as shown above with respect to the truth table of Figure 3A will result in all
clockwise rotation in the planetary gear sets 40 and 50.
[0076] The seventh forward speed ratio is established with the engagement of the
LL clutch 60 and the C3 clutch 66.
21
54 rotates at a speed determined from the speed of the carrier member 59, the speed of the sun gear member 52 and the ring gear/sun gear tooth ratio of the planetary gear set 50. The carrier member 49 rotates at the same speed as the output shaft 19. The carrier member 49, and therefore the output shaft 19, rotates at a speed determined from the speed of the ring gear member 44, the speed of the sun gear member 42 and the ring gear/sun gear tooth ratio of the planetary gear set 40. The numerical value of the seventh forward speed ratio is determined utilizing the ring gear/sun gear tooth ratios of the planetary gear sets 20, 30, 40 and 50.
[0077] As will be understood by those skilled in the art, members of the gear sets
20, 30, 40 and 50 rotating during the seventh forward speed ratio all rotate in the same direction. For instance, with respect to the planetary gear set 30, if the input shaft 17 (and therefore the ring gear member 34) is rotating clockwise, because the sun gear member 32 is held stationary, the carrier member 39 and the pinion gears 37 rotate in the same direction as the ring gear member "34. Because the carrier member 39 is continuously connected with the ring gear member 24 and the sun gear member is held stationary, the ring gear member 24, the carrier member 29 and the pinion gears 27 also rotate in a clockwise direction. Moving to the planetary gear sets 40 and 50, because the carrier member 29 is connected with the ring gear member 54 via the LL clutch 60, the ring gear member 54 rotates in a clockwise direction. Because the ring gear member 44 is
1 ¦ • :i connected with the ring gear member 34 via the C3 clutch 66, and because the ring gear
member 44 is continuously connected with the carrier member 59, the ring gear member 44 and the carrier member 59 also rotate in clockwise direction. The sun gear members 42 and 52 are continuously connected and therefore must rotate in the same direction. The tooth counts of the elements of the planetary gear sets 40 and 50 are chosen so that the sun gear members 42 and 52, the pinion gears 47 and 57 as well as the carrier member 49, and therefore the output shaft 19, also all rotate in a clockwise direction. The tooth counts described above with respect to the discussion of the sixth forward speed ratio for the truth tables in Figures 2A, 3A and 4A will result in such unidirectional rotation.

22
[0078] When the optional C4 clutch 69 is present to connect the ring gear
member 54 with the stationary housing 80, an eighth forward speed ratio may be established. The eighth forward speed ratio is established with the engagement of the C4 clutch 69 and the C3 clutch 66. The C3 clutch 66 connects the ring gear member 34 with the ring gear member 44. The ring gear member 34, the ring gear member 44 and the carrier member 59 rotate at the same speed as the input shaft 17. The carrier member 39 rotates at the same speed as the ring gear member 24. The sun gear members 22 and 32 do not rotate. The carrier member 39 rotates at a speed determined from the speed of ring gear member 34 and the ring gear/sun gear tooth ratio of the planetary gear set 30. The sun gear member 52 rotates at the same speed as the sun gear member 42. The ring gear member 54 does not rotate. The sun gear member 52 rotates at a speed determined from the speed of the carrier member 59 and the ring gear/sun gear tooth ratio of the planetary gear set 50. The carrier member 49 rotates at the same speed as the output shaft 19. The carrier member 49, and therefore the output shaft 19, rotates at a speed determined from the speed of the ring gear member 44, the speed of the sun gear member 42 and the ring gear/sun gear tooth ratio of the planetary gear set 40. The numerical value of the eighth forward speed ratio is determined utilizing the ring gear/sun gear tooth ratios of the planetary gear sets 30, 40 and 50.
[0079] As will be understood by those skilled in the art, members of the gear sets
20, 30, 40 and 50 rotating during the eighth forward speed ratio all rotate in the same direction. For instance, with respect to the planetary gear set 30, if the input shaft 17 (and therefore the ring gear member 34) is rotating clockwise, because the sun gear member 32 is held stationary, the carrier member 39 and the pinion gears 37 rotate in the same direction as the ring gear member 34. Because the carrier member 39 is connected with the ring gear member 24 and the sun gear member 22 is held stationary, the carrier member 29 and the pinion gears 27 also rotate in a clockwise direction. Moving to the planetary gear set 40, because the ring gear member 44 is connected with the ring gear member 34 via the C3 clutch 66, the ring gear member 44 rotates in a clockwise direction. Because the ring gear member 44 is continuously connected with the carrier

23
member 59 and because the ring gear member 54 is held stationary by the C4 clutch 69, the carrier member 59, the pinion gears 57 and the sun gear member 52 all rotate in a clockwise direction. Because the sun gear member 42 is continuously connected with the sun gear member 52, it too rotates in a clockwise direction. The carrier member 49, and therefore the output shaft 19, as well as the pinion gears 47 may be made to rotate in a clockwise direction as well if tooth number such as those for the planetary gear set 40 described above with respect to the sixth forward speed ratio and the truth tables of Figures 2A, 3A and 4A are utilized.
[0080] As set forth above, the engagement schedule for the torque-transmitting
mechanisms is shown in the truth table of Figure 2A. This truth table also provides an
example of speed ratios that are available utilizing the following ring gear/sun gear tooth
ratios: the value of the tooth ratio of the planetary gear set 20 is 2.45; the value of the
tooth ratio of the planetary gear set 30 is 2.45; the value of the tooth ratio of the planetary
gear set 40 is 3.86; and the value of the tooth ratio of the planetary gear set 50 is 2.89.
[0081] Also, the chart of Figure 2B describes the ratio steps that are attained
utilizing the sample of tooth ratios given. For example, the step ratio between the first and second forward speed ratios is 1.41, while the step ratio between the Reverse Low ratio and the first forward speed ratio is -0.991. It should be noted that the single and double step forward ratio interchanges are of the single transition variety. A relatively deep first forward speed ratio (i.e., low gear ratio) of 3.357 is achieved, which is useful for towing applications. A relatively close ratio spread of 4.347 is achieved between the first and seventh speed ratios. The transmission 14 may achieve a somewhat higher ratio coverage as set forth in the truth table of Figure 3A and the chart of Figure 3B if the following ring gear/sun gear tooth ratios are employed in lieu of those discussed above with respect to the ratios set-forth'in Figures 2A,and'2B: • a32:19 tooth ratio for the planetary gear set 20; a 2.45 tooth ratio for the planetary gear set 30; a 3.11 tooth ratio for the planetary gear set 40; and a 2.19 tooth ratio for the planetary gear set 50. With these tooth ratios, a broader ratio coverage is achieved. For example, the ratio spread between the first and seventh forward speed ratios is 5.233, as set forth in the chart of Figure 3B.

24
The first forward speed ratio (i.e., the low gear ratio) is 4.084, somewhat deeper than the
tooth ratios represented in Figure 2A. To achieve the even wider ratio coverage set forth
in Figures 4A and 4B, the following tooth ratios may be employed: a 1.53 tooth ratio for
the planetary gear set 20; a 1.69 tooth ratio for the planetary gear set 30; a 3.11 tooth ratio
for the planetary gear set 40; and a 2.19 tooth ratio for the planetary gear set 50. With
these tooth ratios, the ratio spread from the first to the seventh forward-speed is 6.659, as
set forth in Figure 4B. Additionally, a very deep first forward speed ratio (i.e., low gear
ratio) of 5.015 is achieved. - '
[0082] Figure 5 shows a powertrain 110 having a conventional engine and torque
converter 12, a planetary transmission 114, and a conventional final drive mechanism 16.
[0083] The planetary transmission 114 includes an input shaft 17 continuously
connected with the engine and torque converter 12, a planetary gear arrangement 118,
and an output shaft 19 continuously connected with the final drive mechanism 16. The
planetary gear arrangement 118 includes four planetary gear sets 120, 130, 140 and 150.
[0084] The planetary gear set 120 includes a sun gear member 122, a ring gear
member 124, and a planet carrier assembly member 126. The planet carrier assembly member 126 includes a plurality of pinion gears 127 mounted on a carrier member 129 disposed in meshing relationship with both the sun gear member 122 and the ring gear member 124.
[0085] The planetary gear set 130 includes a sun gear member 132, a ring gear
member 134 and a planet carrier assembly member 136. The planet carrier assembly member 136 includes a plurality of pinion gears 137 rotatably mounted on the carrier member 139 disposed in meshing relationship with both the sun gear member 132 and the ring gear member 134.
[0086] The planetary gear set 140 includes a sun gear member 142, a ring gear
member 144, and a planet carrier assembly member 146. The planet carrier assembly member 146 includes a plurality of pinion5 gears 147 rotatably mounted'on "the carrier member 149 and disposed in meshing relationship with both the sun gear member 142 and the ring gear member 144.

25

[0087] The planetary gear set 150 includes a sun gear member 152, a ring gear
member 154, and a planet carrier assembly member 156. The planet carrier assembly member 156 includes a plurality of pinion gears 157 rotatably mounted on the carrier member 159 and disposed in meshing relationship with both the sun gear member 152 and the ring gear member 154.
[0088] The planetary gear arrangement 118 also includes seven
torque-transmitting mechanisms 160, 162, 164, 166, 167, and 168 and an optional
seventh torque-transmitting mechanism! 169. The torque-transmitting.mechanisms 160,
162, 164 and 166 are rotating type torque-transmitting mechanisms, commonly termed
clutches. The torque-transmitting mechanisms 167, 168 and 169 are stationary type
torque-transmitting mechanisms, commonly termed brakes or reaction clutches.
[0089] The input shaft 17 is continuously connected with the ring gear member
134, and the output shaft 19 is continuously connected with the carrier member 149. The sun gear member 132 and the ring gear member 124 are continuously connected to the transmission housing 180. The sun gear member 122 is continuously connected with the carrier member 139 through the interconnecting member 170. The ring gear member 144 is continuously connected with the carrier member 159 through the interconnecting member 172. The sun gear member 142 is continuously connected with the sun gear member 152 through the interconnecting member 174.
[0090] The carrier member 129 is selectively connectable with the ring gear
member 154 through the LL clutch 160. The carrier member 139 is selectively connectable with the ring gear member 154 through the L clutch 162. The input shaft 17 and the ring gear member 134 are selectively connectable with the ring gear member 154 through the C2 clutch 164. The input shaft 17 and the ring gear member 134 are selectively connectable with the ring gear member 144 through the C3 clutch 166. The carrier member 159 is selectively connectable with the transmission housing 180 through the C5 clutch 167. The sun gear member 152 is selectively connectable with the transmission housing 180 through the C6 clutch 168. An optional C4 clutch 169

26
selectively connects a drum 190 to the stationary housing 180, thereby effectively
connecting the ring gear member 154 with the stationary housing 180.
[0091] The truth table of Figure 6A describes the engagement sequence utilized
to provide eight forward speed ratios and three reverse speed ratios in the planetary gear arrangement 118 shown in Figure 2A. As shown and described above for the configuration of Figure 1, those skilled in the art will understand from the truth table! of Figure 6A how the speed ratios shown are established through the planetary gear sets 120, 130, 140 and 150.
[0092] The truth table of Figure 6A also provides an example of the ratios that
can be attained with the planetary gear sets shown .in Figure 5 utilizing the following tooth ratios: value of the tooth ratio of the planetary gear set 120 is 1.57 (ring gear member 24 has 83 teeth; sun gear member 22 has 53 teeth); the value of the tooth ratio of the planetary gear set 130 is 1.57 (ring gear member 34 has 83 teeth; sun gear member 32 has 53 teeth); the value of the tooth ratio of the planetary gear set 140 is 3.12 (ring gear member 44 has 81 teeth; sun gear member 42 has 26 teeth); and the value is the tooth ratio of the planetary gear set 150 is 2.19 (ring gear member 54 has 81 teeth; sun gear member 52 has 37 teeth). These tooth ratios, in conjunction with the engagement schedule of Figure 6A will result in all rotating members of the gear sets 120, 130, 140, 150 rotating in the same direction in each of the seven (optionally eight) forward speed ratios. Those skilled in the art will readily understand this unidirectional rotation based on the discussion of Figure 1, above.
[0093] Figure 6B shows the ratio steps between the single step ratios in the
forward direction as well as the Reverse Low to first forward speed ratio step. For example, the first to second step ratio is 2.57. It should also be noted that the single step and double step forward ratio interchanges are of the single transition variety.

[0094] Turning to Figure 7, a powertrain 210 includes the engine and torque
converter 12, a planetary transmission 214 and a final drive mechanism 16. The planetary transmission 214 includes an input shaft 17 continuously connected with the engine and torque converter 12, a planetary gear arrangement 218, and an output shaft 19

27
continuously connected with the final drive mechanism 16. The planetary gear
arrangement 218 includes four planetary gear sets 220, 230, 240, and 250.
[0095] The planetary gear set 220 includes a sun gear member 222, a ring gear
member 224 and a planet carrier assembly member 226. The planet carrier assembly
member 226 includes a plurality of pinion gears 227 rotatably mounted on a carrier
member 229 and is disposed in meshing relationship with both the sun gear member 222
and the ring gear member 224.
[0096] The planetary gear set 230 includes a sun gear member 232, a ring gear
member 234 and planet carrier assembly member 236. The planet carrier assembly
member 236 includes a plurality of pinion gears 237 rotatably mounted on a carrier
member 239and the ring gear member 234.
[0097] The planetary gear set 240 includes a sun gear, member 242, a ring gear
member 244 and a planet carrier assembly member 246. The planet carrier assembly
member 246 includes a plurality of pinion gears 247 rotatably mounted on a carrier
member 249 and disposed in meshing relationship with both the sun gear member 242
and the ring gear member 244.
[0098] The planetary gear set 250 includes a sun gear member 252, a ring gear
member 254, and a planet carrier assembly member 256. The planet carrier assembly
member 256 includes a plurality of pinion gears 257 rotatably mounted on a carrier
member 259 and disposed in meshing relationship with both the sun gear member 252
and the ring gear member 254.
[0099] The planetary gear arrangement 218 also , includes , six torque-transmitting
mechanisms 260, 262, 264, 266, 267, 268, and an optional seventh torque-transmitting
mechanism 269. The torque-transmitting mechanisms 262, 264 and 266 are rotating type
torque-transmitting mechanisms, commonly termed clutches. The torque-transmitting
mechanisms 260, 267, 268, and 269 are stationary type torque-transmitting mechanisms,
commonly termed brakes or reaction clutches.

28
[00100] The input shaft 17 is continuously connected with the ring gear member
234, and the output shaft 19 is continuously connected with the carrier member 247. The sun gear member 232 is continuously connected with the transmission housing 280. The ring gear member 224 is continuously connected with the carrier member 239 through the interconnecting member 270. The interconnecting member 270 may be one component or separate components. The ring gear member 244 is continuously connected with the carrier member 259 through the interconnecting member 272. The sun gear member 242 is continuously connected with-the sun gear member 252 through the interconnecting member 274. The carrier member 229 is continuously connected with the ring gear member 254 by the interconnecting member 276 which may also be referred to as a sleeve.
[00101] The sun gear member 222 is selectively connectable with the transmission
housing 280 through the LL clutch 260. The ring gear member 224 is selectively connectable with the ring gear member 254 through the L clutch 262! The input shaft 17 and the ring gear member 234 are selectively connectable with the ring gear member 254 through the C2 clutch 264. The input shaft 17 and the ring gear member 234 are selectively connectable with the ring gear member 244 through the C3 clutch 266. The carrier member 259 is selectively connectable with the transmission housing 280 through the C5 clutch 267. The sun gear member 252 is selectively connectable with the transmission housing 280 through the C6 clutch 268. The sleeve 276, and therefore the ring gear member 254, is selectively connectable with the transmission housing 280 through the optional C4 clutch 269.
[00102] The truth table of Figure 8A describes the engagement sequence utilized
to provide eight forward speed ratios andthree reverse.speed ratios in the planetary gear arrangement 218 shown in Figure 7. As shown and described above for the configuration of Figure 1, those skilled in the art will understand from the truth table of Figure 8A how the speed ratios are established through the planetary gear sets 220, 230, 240 and 250. The truth table of Figure 8A also provides an example of the ratios that can be attained with the planetary gear arrangement 218 shown in Figure 7 utilizing the following sample

29
tooth ratios: the value of the tooth ratio of the planetary gear set 220 is 2.45 (ring gear member 224 has 81 teeth; sun gear member 222 has 33 teeth); the value of the tooth ratio of the planetary gear set 230 is 245 (ring gear member 234 has 81 teeth; sun gear member 232 has 33 teeth); the value of the tooth ratio of the planetary gear set 240 is 3.86 (ring gear member 244 has 81 teeth; sun gear member 242 has 21 teeth); and the value of the . tooth ratio of the planetary gear set 250 is 2.89 (ring gear member 254 has 81 teeth; sun gear member 252 has 28 teeth). These tooth ratios, in conjunction with the engagement schedule of Figure 8A, will result in all rotating members of the gear sets 220, 230, 240 and 250 rotating in the same direction in each of the seven (optionally eight) forward speed ratios. Those skilled in the art will readily understand this unidirectional rotation based on the discussion of Figure 1, above. Also shown in Figure 8B are the ratio steps between the single step ratios in the forward direction as well as the Reverse Low to first forward speed ratio step. For example, the first to second step ratio is 1.41. It should also be noted that the single and double step forward ratio interchanges are of the single transition variety. A relatively close overall ratio between the first forward speed and the seventh forward speed ratio is 4.34.
[00103] Turning to Figure 9, a powertrain 310 includes the engine and torque
converter 12, a planetary transmission 314 and a final drive mechanism 16. The
planetary transmission 314 includes an input shaft 17 continuously connected with the
engine and torque converter 12, a planetary gear arrangement 318, and an output shaft 19
continuously connected with the final drive mechanism. 16. The planetary gear
arrangement 318 includes four planetary gear sets 320, 330, 340, and 350.
[00104] The planetary gear set 320 includes a sun gear member 322, a ring gear
member 324 and a planet carrier assembly member 326. The planet carrier assembly member 326 includes a plurality of pinion gears 327 rotatably mounted on a carrier member 329 and is disposed in meshing relationship with the sun gear member 322 and the ring gear member 324.

30
[00105] The planetary gear set 330 includes a sun gear member 332, a ring gear
member 334 and planet carrier assembly member 336. The planet carrier assembly member 336 includes a plurality of pinion gears 337 rotatably mounted on a carrier member 339 and disposed in meshing relationship with both the sun gear member 332 and the ring gear member 334.
[00106] The planetary gear set 340 includes a sun gear member 342, a ring gear
member 344 and a planet carrier assembly member 346. The planet carrier assembly member 346 includes a plurality of pinion gears 347 rotatably mounted on a carrier member 349 and disposed in meshing relationship with both the sun gear member 342 and the ring gear member 344.
[00107] The planetary gear set 350 includes a sun gear member 352, a ring gear
member 354, and a planet carrier assembly member 356. The planet carrier assembly member 356 includes a plurality of pinion gears 357 rotatably mounted on a carrier member 359 and disposed in meshing relationship with both the sun gear member 352 and the ring gear member 354.
[00108] The planetary gear arrangement 318 also includes six torque-transmitting
mechanisms 360, 362, 364, 366, 367, and 368, and an optional seventh
torque-transmitting mechanism 369. The torque-transmitting mechanisms 362, 364 and
366 are rotating type torque-transmitting mechanisms, commonly termed clutches. The
torque-transmitting mechanisms 360, 367, 368, and 369 are stationary type
torque-transmitting mechanisms, commonly termed brakes or reaction clutches.
[00109] The input shaft 17 is continuously connected .with the ring gear member
334, and the output shaft 19 is continuously connected with the carrier member 349. The sun gear member 332 is continuously connected with the transmission housing 380. The sun gear member 322 is continuously connected with the carrier member 339 through the interconnecting member 370. The interconnecting member 370 may be one component or separate components. The ring gear member 344 is continuously connected with the carrier member 359 through the interconnecting member 372. The sun gear member 342 is continuously connected with the sun gear member 352 through the interconnecting

31
member 374. The carrier member 329 is continuously connected with the ring gear member 354 through the interconnecting member 376, which may also be referred to as a sleeve.
[00110] The ring gear member 324 is selectively connectable with the transmission
housing 380 through the LL clutch 360. The carrier member 329 is selectively connectable with the carrier member 339 through the L clutch 362. The input shaft 17 and the ring gear member 334 are selectively connectable with the ring gear member 354 through the C2 clutch 364. The input shaft 17 and the ring gear member 334 are selectively connectable with the ring gear member 344 through the C3 clutch 366. The carrier member 359 is selectively connectable with the transmission housing 380 through the C5 clutch 367. The sun gear member 352 is selectively connectable with the transmission housing 380 through the C6 clutch 368. The optional C4 clutch 369 selectively connects the sleeve 376, and therefore the carrier member 329 and the ring gear member 354 to the transmission housing 380.
[00111] The truth table of Figure 10A describes the engagement sequence utilized
to provide eight forward speed ratios and three reverse speed ratios in the planetary gear arrangement 318 shown in Figure 9. As shown and described above for the configuration of Figure 1, those skilled in the art will understand from the truth table of Figure 10A how the speed ratios are established through the planetary gear sets 320, 330, 340 and 350. The truth table of Figure 10A also provides an example of the ratios that can be attained with the planetary gear arrangement 318 shown in,Figure 9 utilizing the following sample tooth ratios: the value of the tooth ratio of the planetary gear set 320 is 1.57 (ring gear member 324 has 831 teeth; sun gear member 322 has 53 teeth); the value of the tooth ratio of the planetary gear set 330 is 1.57 (ring gear member 334 has 83 teeth; sun gear member 332 has 53 teeth); the value of the tooth ratio of the planetary gear set 340 is 3.11 (ring gear member 344/has 81 teeth; sun gear member 342 has 26 teeth); and the value of the tooth ratio of the planetary gear set 350 is 2.19 (ring gear member 354 has 81 teeth; sun gear member 352 has 37 teeth). These tooth ratios, in conjunction with the engagement schedule of Figure 10A, will result in all rotating members of the gear

32
sets 320, 330, 340 and 350 rotating in the same direction in each of the seven (optionally
eight) forward speed ratios. Those,skilled in the art will; readily,/understand this
unidirectional rotation based on the discussion of Figure 1, above. Also shown in Figure
1 OB are the ratio steps between the single step ratios in the forward direction as well as
the Reverse Low to first forward speed ratio step. For example, the first to second step
ratio is 2.57. A very deep ratio of 8.091 is achieved in the first (low) gear ratio. A wide
ratio spread of 11.372 is achieved between the first and seventh forward speed ratios. It
should also be noted that the single and double step forward ratio interchanges are of the
single transition variety. '
[00112] While the best modes for carrying out the invention have been described
in detail, those familiar with the art to which this invention relates will recognize various
alternative designs and embodiments for practicing the invention within the scope of the
appended claims.

33 CLAIMS
1. A multi-speed transmission comprising:
an input shaft;
an output shaft;
first, second, third and fourth planetary gear sets each having a first, a second and a third member;
a first interconnecting member continuously interconnecting said first member of said first planetary gear set with said first member of said second planetary gear set;
a second interconnecting member continuously interconnecting said first member of said third planetary gear set with said first member of said fourth planetary gear set;
a third interconnecting member continuously interconnecting said second member of said third planetary gear set with said second membefof said fourtri planetary gear set;
said second member of said second planetary gear set being continuously connected with a stationary member;
said input shaft being continuously connected with said a member of said planetary gear sets and said output shaft being continuously connected with another member of said planetary gear sets; and
six torque-transmitting mechanisms, operable for selectively
interconnecting said members of said planetary gear sets with said input shaft, with said stationary member or with other members of said planetary gear sets, said six torque-transmitting mechanisms being engaged in combinations of two to establish seven, forward speed ratios and three reverse speed ratios between said input shaft and said output shaft; wherein any of said members of said planetary gear sets rotating during said seven forward speed ratios rotate in one direction.

34
2. The multi-speed transmission of claim 1, wherein one of said six
torque-transmitting mechanisms selectively interconnects said input member with said
first member of said third planetary gear set and another of said torque-transmitting ,'
mechanisms selectively interconnects said input member with said third member of said
fourth planetary gear set.
3. The multi-speed transmission of claim 1, a first, a second and a
third of said seven forward speed ratios are substantially equivalent in value with
respective ones of said three reverse speed ratios such that shifting may occur from said
first, second and third forward speed ratios to said respective substantially equivalent
reverse speed ratios.
4. The multi-speed transmissions of claim 1, wherein said input shaft
is continuously connected with said third member of said second planetary gear set and
said output shaft is continuously connected with said third member of said third planetary
gear set.
5. The multi-speed transmission of claim 4, wherein one of said
torque-transmitting mechanisms selectively interconnects said first member of said fourth
planetary gear set with said stationary member and another of said torque-transmitting
mechanisms selectively interconnecting said second member of said fourth planetary gear
set with said stationary member; . ,
6. The multi-speed transmission of claim 1, wherein two of said six
torque-transmitting mechanisms each selectively interconnect a respective member of
one of said planetary gear sets with said stationary member;
wherein a first of said two torque-transmitting mechanisms is engaged only during selected ones of said seven forward speed ratios; and .
wherein a second of said two torque-transmitting mechanisms are engaged only during said three reverse speed ratios.

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7. The multi-speed transmission of claim 1, wherein a first of said six
torque-transmitting mechanisms is operable for selectively interconnecting said third
member of said first planetary gear set with one of said third member of said fourth
planetary gear set and said stationary member.
8. The multi-speed transmission of claim 1, wherein a second of said
six torque-transmitting mechanisms is operable for selectively interconnecting said first
member of said first planetary gear set and said first member of said second planetary
gear set with said third member of said fourth planetary gear set.
9. The multi-speed transmission of claim 1, wherein a third of said
six torque-transmitting mechanisms is operable for selectively interconnecting said third
member of said second planetary gear set with said third member of said fourth planetary
gear set.
10. The multi-speed transmission of claim 1, wherein a fourth of said
six torque-transmitting mechanism is operable for selectively interconnecting said third
member of said second planetary gear set with said first member of said third planetary
gear set. i
!
11. The multi-speed transmission of claim 1, wherein a fifth of said six
torque-transmitting mechanisms is operable for selectively interconnecting said first
member of said fourth planetary gear set with said stationary member.
12. The multi-speed transmission of claim 1, wherein a sixth of said
six torque-transmitting mechanisms is operable for selectively interconnecting said
second member of said fourth planetary gear set with said stationary member.

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13. The multi-speed transmission of claim 1, further comprising:
a fourth interconnecting member continuously interconnecting said second member of said first planetary gear set with said third member of said fourth planetary gear set; and
a seventh torque-transmitting mechanism operable for selectively interconnecting said fourth interconnecting member and, therefore, said second member of said first planetary, gear set and said third member of said fourth planetary gear set, with said stationary member.
14. The multi-speed transmission of claim 1, wherein forward ratio
shifts are of the single transition type.
The multi-speed transmission of claim 1, wherein two of said six torque-transmitting mechanisms are stationary type clutches and four of said six torque-transmitting mechanisms are rotating-type clutches.
16. The multi-speed transmission of claim 1, wherein three of said six
torque-transmitting mechanisms are stationary-type clutches and three of said six torque-
transmitting mechanisms are rotating-type clutches.
17. A multi-speed transmission comprising:
an input shaft;
an output shaft;
first, second, third and fourth planetary gear sets each having a first, a
second and a third member, said members including a sun gear member, a ring gear
member and a planet carrier assembly member;
said first member of said first planetary gear set being continuously connected with said first member of said second planetary gear set;
said first member of said third planetary gear set being continuously interconnected with said first member of said fourth planetary gear set;

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said second member of said third planetary gear set being continuously interconnected with said second member of said fourth planetary gear set;
said second member of said second planetary gear set being continuously
connected with said a stationary member;
said input shaft being continuously connected with said third member of said second planetary gear set and said output shaft being continuously connected with said third member of isaid third planetary gear set;
a first torque-transmitting mechanism operable for selectively
interconnecting said third member of said first planetary gear set with one of said third member of said fourth planetary gear set and said stationary member;
a second torque-transmitting mechanism operable for selectively
interconnecting said first member of said first planetary gear set and said first member of said second planetary gear set with said third member of said fourth planetary gear set;
a third torque-transmitting mechanism operable for selectively interconnecting said third member of said second planetary gear set with said third member of said fourth planetary gear set;
a fourth torque-transmitting mechanism operable for selectively interconnecting said third member of said second planetary gear set with said first member of said third planetary gear set;
a fifth torque-transmitting mechanism operable for selectively

interconnecting said first member of said fourth planetary gear set with said stationary member; and
a sixth torque-transmitting mechanism operable for selectively
interconnecting said second member of said fourth planetary gear set with said stationary
member;
said six torque-transmitting mechanisms being operable in combinations of two to provide at least seven forward speed ratios and three reverse speed ratios; wherein any of said members of said planetary gear sets rotating during said seven forward speed ratios rotate in one direction.

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18. , The multi-speed transmission of claim 17, wherein said fifth
torque-transmitting mechanism is engaged only during said three reverse speed ratios and
said sixth torque-transmitting mechanism is engaged only during selected ones of said
seven forward speed ratios.
19. The multi-speed transmissions of claim 17, wherein a first, a
second and a third of,said seven forward speed ratios are substantially equivalent in value
with respective ones of said three reverse speed ratios such that shifting may occur from
said first, second and third forward speed ratios to said respective substantially equivalent
reverse speed ratios.
20. A multi-speed transmission comprising:
an input shaft;
an output shaft;
first, second, third and fourth planetary gear sets, each of said planetary gear sets having a first, a second and a third member, said members including a sun gear member, a planet carrier assembly member and a ring gear member;
six torque-transmitting mechanisms;
said input shaft being continuously connected with said second planetary gear set and being selectively connectable with said third and fourth planetary gear sets via two of said six torque-transmitting mechanisms, respectively;
another one of said six torque-transmitting mechanisms being operable for selectively connecting said second planetary gear set with said fourth planetary gear set;
another two of said six torque-transmitting mechanisms being operable for selectively connecting a different respective member of said fourth planetary gear set with said stationary member;
a final one of said six torque-transmitting mechanisms-being operable for selectively connecting said first planetary gear set with one of said fourth planetary gear set and said stationary member;

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said output shaft being continuously connected with a member of said third planetary gear set; and
said six torque-transmitting mechanisms being engaged in combinations of two to establish seven forward speed ratios and three reverse speed ratios between said, input shaft and said output shaft.
Seven,speed transmissions are provided that include four planetary gear sets having six torque-transmitting mechanisms with various fixed interconnections to provide seven forward speed ratios and three reverse speed ratios. The powertrain includes an engine and torque converter that is continuously connected to at least one of the planetary gear members and an output member that is continuously connected with another of the planetary gear members. The six torque-transmitting mechanisms are operated in combinations of two. All components rotating during forward speeds rotate in the same direction. Reduced component speeds and improved ratios are achieved.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=JAuY9puDfD0dy7mwqft0bQ==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 268520
Indian Patent Application Number 862/KOL/2006
PG Journal Number 36/2015
Publication Date 04-Sep-2015
Grant Date 01-Sep-2015
Date of Filing 25-Aug-2006
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS INC.
Applicant Address Mail Code 482-C23-B21,P.O.Box 300DetroitMI 48265-3000
Inventors:
# Inventor's Name Inventor's Address
1 DONALD KLEMEN 13137 CHEVAL COURT Carmel, Indiana 46033
PCT International Classification Number F16H3/44
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/233,823 2005-09-23 U.S.A.