Title of Invention

ULTRAVIOLET CURABLE INKJET RECORDING INK AND COLOR IMAGE FORMING APPARATUS

Abstract An ultraviolet curable inkjet recording ink of the present invention includes at least a colorant, a light-curable compound, a photopolymerization initiator, and at least one fluorine surfactant represented by the following formulae (1) or (2) as a surface tension regulator: where Rf is selected from CH2CF3 and CH2CF2CF3; n represents a value of 5 to 20; and each R1 represents a functional group capable of initiating an ultraviolet curing reaction and one of the two R1s in (1) may be hydrogen; where Rf is selected from CH2CF3 and CH2CF2CF3; 1 represents a value of 1 to 20; k and m each represent a value of 1 to 8; each R2 represents a functional group capable of initiating an ultraviolet curing reaction and one of the two R2s in (2) may be hydrogen; and R3 is selected from hydrogen and methyl.
Full Text DESCRIPTION
Title of Invention
ULTRAVIOLET CURABLE INKJET RECORDING INK AND
COLOR IMAGE FORMING APPARATUS
Technical Field
The present invention relates to an ultraviolet curable
inkjet recording ink and a color image forming apparatus using
the same.
Background Art
Inkjet printing technology is used in a wide variety of
image forming apparatuses for household use and industrial use.
Home-use inkjet printers, which generally use a
water-based ink, cannot achieve adequate image quality unless
the recording medium used has high ink absorption property.
On the other hand, industrial-use inkjet printers, using a
solvent with rapid drying property and with high ability to
penetrate recording media, perform printing on the types of
recording medium on which images cannot be printed with
water-based inks. In the latter case, however, the solvent used
evaporates from the water-based ink, which causes problems of
bad smell, dangerousness, and toxicity of the solvent. Though
inks using less volatile solvents are available, however, the inks
dry very slowly, causing problems of poor image quality and poor
fixing property. Also available are hot melt inks, which are
solid at room temperature, however, these are waxy inks, still
causing problems of weak surface strength of fixed images and
of wide variations in fixing property of the inks on different
types of recording media.
In contrast to these inks, ultraviolet curable inkjet
recording inks, which use volatile solvents and smell less, are
capable of forming images even on recording media without
having ink absorption property and of increasing the process
speed of forming images by shortening the fixing time.
However, when a recording medium is not sufficiently wet with
an ultraviolet curable inkjet ink, the ultraviolet curable inkjet
ink does not spread over a surface of the recording medium,
resulting in inadequate image quality and in degradation of
fixing property due to the reduced contact area between the
recording medium and the ink. Furthermore, when the ink
layer thickness increases after printing with an ultraviolet
curable inkjet ink, the amount of ultraviolet light reaching
inside of the deposited ink layer becomes excessively small,
causing curing failure of the deposited ink layer.
In order to solve the above problems, an ultraviolet
curable inkjet recording ink containing a fluorine surfactant
which is capable of remarkably lowering the surface tension of
the ultraviolet curable inkjet recording ink has been developed
(Patent Literature 1; Patent Literature 2).
However, since such fluorine surfactant does not possess
the property of curing on exposure to ultraviolet light, bleeding
of such fluorine surfactant takes place from a deposited layer of
the ultraviolet curable inkjet recording ink after the deposited
layer has been cured.
In order to solve this problem, it is proposed to use
fluoroalkyl acrylate or silicone acrylate in ultraviolet curable
inkjet recording inks as a wetting enhancer which reacts with
ultraviolet light to cure (Patent Literature 3,' Patent Literature
4). Although bleeding of such wetting enhancers can be avoided
by their ability to react with ultraviolet light to cure, such
reactive wetting enhancers are inferior in improving the
wettability to surfactants. When such reactive wetting
enhancer added into an ultraviolet curable inkjet recording ink
is greatly increased in amount to improve the wettability, a
considerable amount of the reactive wetting enhancer molecules
remain unreacted after the curing reaction, causing bleeding of
the unreacted reactive wetting enhancer residue. The amount
of the unreacted reactive wetting enhancer residue can be
reduced by increasing the amount of a polymerization initiator
or irradiated light. However, increasing the amount of the
polymerization initiator may adversely influence the physical
properties of the coated membrane after curing reaction and
increase the toxicity of the ink before curing. Furthermore, in
order to increase the amount of irradiated light, it is necessary
to provide additional expensive ultraviolet lamps, which is
undesirable in terms of cost and electric power consumption.
Citation List
Patent Literature
PTL 1: Japanese Patent Application Laid-Open
(JP-A) No.2004-217813
PTL 2: JP-A No.2004-224885
PTL 3: Japanese Patent (JP-B) No.3619778
PTL 4: JPA No.2007-323064
Summary of Invention
An object of the present invention is to provide an
ultraviolet curable inkjet recording ink which can achieve both
improvement of the wettability to a recording medium and
avoidance of bleeding of a surfactant component of the ink after
curing by ultraviolet light, and an image forming apparatus
using the ink.
The means for solving the above problems are represented
by the following items to .
An ultraviolet curable inkjet recording ink including at
least a colorant, a light-curable compound, a
photopolymerization initiator, and a fluorine surfactant
represented by one of the following structural formulae (1) and
(2) as a surface tension regulator.

where Rf is selected from CH2CF3 and CH2CF2CF3; n represents
a value of 5 to 20; and each R1 represents a functional group
capable of initiating an ultraviolet curing reaction and one of
the two Rls in the structural formula (1) may be a hydrogen
atom;

where Rf is selected from CH2CF3 and CH2CF2CF3; 1 represents a
value of 1 to 20; k and m each represent a value of 1 to 8; each
R2 represents a functional group capable of initiating an
ultraviolet curing reaction and one of the two R2s in the
structural formula (2) may be a hydrogen atom,' and R3 is
selected from a hydrogen atom and a methyl group.
The ultraviolet curable inkjet recording ink according to
the item , wherein at least one of the two functional groups
Rls has a group selected from a vinyl group, an isopropenyl
group, an allyl group, a methallyl group, an acryloyl group, a
methacryloyl group, a propioloyl group, a maleoyl group, an
epoxy group, and an oxetanyl group.
The ultraviolet curable inkjet recording ink according to
the item , wherein at least one of the two functional groups
R1s is a group represented by the following structural formula
(3).

The ultraviolet curable inkjet recording ink according to
the item , wherein at least one of the two functional groups
Rls is a group represented by one of the following structural
formulae (4) and (5):

A color image forming apparatus, wherein the ultraviolet
curable inkjet recording ink according to any one of the items
to is used.
According to the present invention, an ultraviolet curable
inkjet recording ink which can achieve both improvement of the
wettability to a recording medium and avoidance of bleeding of a
surfactant component of the ink after curing of the ink on
exposure to ultraviolet light, and an image forming apparatus
using the ink can be provided.
Brief Description of Drawings
FIG.1 is a schematic view depicting an example of a line
type inkjet recording apparatus.
FIG.2 is an illustration depicting a typical example of
structure of a lowmolecular-weight surfactant.
FIG.3 is an illustration depicting a typical example of
structure of a polymeric surfactant.
Description of Embodiments
Hereinafter, the present invention mentioned above is
described in detail.
An ultraviolet curable inkjet recording ink according to
the present invention contains at least one fluorine surfactant
represented by one of the above structural formulae (1) and (2)
as a surface tension regulator.
These compounds are characterized in that they contain a
polyvalent alcohol with a relatively short fluoroalkyl chain (Rf)
as a basic structural unit, have at least an oligomeric part in
which one to several tens (as n, k, and m indicate) of the basic
structural unit(s) is/are ether-linked, and have a functional
group (R1 or R2) capable of initiating an ultraviolet curing
reaction. Note that each fluorine surfactant is a mixture of
polymer compounds whose number of repeating times of
repetitive structural units is different from each other. A value
represented by n, k, m, or 1 is an average value of the number of
repeating times of respective repetitive basic structural units.
In general, a fluoroalkyl chain of a fluorine surfactant
molecule is hydrophobic and lipophobic, and other part of the
fluorine surfactant molecule is solvophilic. As the fluoroalkyl
chain selected to be introduced into the fluorine surfactant
molecule becomes longer, the hydrophobicity/lipophobicity of the
part of the fluorine surfactant molecule is increased which, in
combination with solvophilicity of other part of the fluorine
surfactant molecule, strengthens the capability of surface
activation and may increase thereby the wettability of the ink.
When the wettability of an ink is excessively high, however, the
ink may excessively wet the orifice part of an Inkjet head.
Considering the balance of these factors of the fluoroalkyl chain
length, a fluoroalkyl group used in a fluorine surfactant of the
present invention is one of CH2CF3 and CH2CF2CF3.
When uniform surface state in the vicinity of an orifice
part of an inkjet head is not maintained, an ink is ejected in
undesirable direction, resulting in abnormal ejection.
Consequently the orifice part is treated with a superhydrophobic
solvent so as to maintain the uniform surface state. When an
ink having very high wettability is used, however, the orifice
part is wetted so much that the effect of the hydrophobic solvent
treatment is cancelled, leading to irregular wetting state of the
surface of the orifice part to cause ejection deviation of the ink.
Though a fluorine surfactant used in the present
invention has a shorter fluorine chain than those conventional
fluorine surfactants and therefore is inferior in wettability to
the conventional fluorine surfactants, the fluorine surfactant
used in the present invention is capable of lowering surface
tension of an ink much better than silicon surfactants and
therefore still has adequate capability for improving the
wettability of the ink with a surface of a recording medium.
Furthermore, though problems with the ejection quality cannot
be overlooked in inks using conventional fluorine surfactants,
when the fluorine surfactant of the present invention is used in
an ink, the ejection quality of the ink is improved, compared to
the ejection quality of the inks using conventional fluorine
surfactants.
As to perfluorooctanoic acids (PFOA), there is concern for
their bioaccumulative properties and toxicity.
Perfluorooctanoic acids differ in biodegradation property
depending on the chain length of the perfluoroalkyl group
thereof, and it is known that the shorter the chain length of the
perfluoroalkyl group is, the more rapid the biodegradation of the
perfluorooctanocic acid is. In natural degradation process
perfluoroalkylether surfactants are oxidized to be perfluoroalkyl
acids via perfluoroalkyl alcohols. Therefore, a natural
degradation product of a fluorine surfactant having a long
fluoroalkyl chain is highly likely to be bioaccumulated, and thus
the use of a fluorine surfactant having a short fluoroalkyl chain
is also preferable in terms of safety.
Furthermore, in the present invention an oligomeric
surfactant is used, which reduces the amounts of foaming and
gas inclusion of ink, reduces the amount of foam introduced into
a head, and increases the amount of the ink that can be charged.
The mechanism how the use of the oligomeric surfactant reduces
the amounts of foaming and gas inclusion of ink is uncertain,
however, the mechanism may possibly be explained as follows:
since a low-molecular-weight surfactant molecule has a high
degree of freedom of movement, the fluoroalkyl chains of the
low-molecular-weight surfactant molecules freely diffuse to
uniformly locate on the interface, reducing the surface tension of
the interface entirely. In contrast, fluoroalkyl chains of an
oligomeric surfactant molecule are bound in each monomer unit
in the oligomeric surfactant molecule, which makes the
fluoroalkyl chains of oligomeric surfactant molecules more
locally locate on the interface than in the case of fluoroalkyl
chains of the low-molecular-weight surfactant, reducing the
surface tension of the interface more or less irregularly in the
microscopic sense. Since a bubble becomes more stable as the
surface tension of its gas-liquid interface becomes lower and
more uniform, the difference in uniformity of surface tension
between the interfaces activated by the lowmolecular-weight
surfactants and by the oligomeric surfactants in the microscopic
sense is presumed to cause difference in intensity of the foaming
and gas inclusion property between these surfactants.
Lowmolecular-weight surfactant molecules each contain
about one to two polar group(s), which may be the same or
different when existing in plurality, and fulfill their function by
alignment of their molecule bodies according to the polarity of
the interface. However, the lowmolecular-weight surfactant
molecules do not adequately fulfill their function when they do
not align and exist singly. A typical example of structure of a
lowmolecular-weight surfactant molecule is depicted in FIG.2.
In contrast, polymeric surfactant molecules, including
oligomeric surfactant molecules, each contain a number of polar
groups, which may be the same or different, and fulfill their
function by alignment of the polar groups in the molecule
according to the polarity of the interface. Since the polymeric
surfactant molecules are large and indeterminate in shape, it is
not necessary for them to be aligned on the interface in a
regular manner for fulfilling their function, and even a single
molecule thereof can adequately fulfill the function. A typical
example of structure of a polymeric surfactant molecule is
depicted in FIG.3.
When a surfactant has a basic structural unit containing
a fluoroalkyl group(s) such as represented by one of the above
structural formulae (1) and (2), the surfactant may achieve a
passable effect. When 'n' of the basic structural unit of fluorine
surfactants is less than 5, however, the fluorine surfactants
reduce the capability of surface activation so much that they
cannot be used. When the 'n' of fluorine surfactants is more
than 20, the molecular weight of the fluorine surfactants
becomes so large that the moving speed of the fluorine
surfactant molecules to an interface is decreased. Consequently,
the wetting speed by the inks containing the fluorine
surfactants is decreased so much that they cannot adequately
fulfill their function as surfactants in inkjet inks and that
therefore cannot be used in inkjet inks. Considering these
factors, the range of the 'n' is from 5 to 20.
Similarly, when one of 'k' and 'm' is less than 1, the
capability of surface activation of fluorine surfactants becomes
so low that the fluorine surfactants cannot be used. When one
of the 'k' and 'm' is more than 8, the molecular weights of
fluorine surfactants become so large that the fluorine
surfactants cannot adequately fulfill their function as
surfactants and that they cannot be used. Considering these
factors, the range of the 'k' or 'm' is from 1 to 8.
T may be suitably controlled in accordance with a solvent
used in an ink and is typically a value of about 1 to 20.
Note that the average degree of polymerization of a
fluorine surfactant in an ink can be measured with LC/MS
(Liquid Chromatography/Mass Spectrometry).
Furthermore, when a functional group capable of
initiating an ultraviolet curing reaction is introduced into a
surfactant component, bleeding of the surfactant component
after ink's curing on exposure to ultraviolet light, as well as
associated degradation of fixing property and change of physical
properties of printed surfaces can be prevented. In multi-color
printing, in which different monochrome inks are printed one at
a time and each deposited monochrome ink is cured immediately
after it has been printed, bleeding of a monochrome ink is
caused on an interface with an area of another monochrome ink,
leading to changes in density or hue of a printed matter, which
results in degradation of stability of the formed images with
time.
When an additive which does not react with ultraviolet
light to cure and which interacts with a surfactant is contained
in an ink, bleeding of the additive is accelerated by the
surfactant. When an additive for improving light resistance
and plasticity of a coated membrane is used, the bleeding of the
additive causes degradation of the light resistance and the
plasticity of a coated membrane.
Two systems of ultraviolet curing reaction are generally
used, that is, a system of radical polymerization which uses a
photoradical initiator, and a system of cationic polymerization
which uses a photoacid initiator.
A reactive functional group suitable for a system of
radical polymerization is, for example, a functional group having
an unsaturated hydrocarbon chain. Preferably, the reactive
functional group suitable for a system of radical polymerization
is a functional group having a group selected from vinyl group,
isopropenyl group, allyl group, methallyl group, acryloyl group,
methacryloyl group, propioloyl group, and maleoyl group. More
preferably, the reactive functional group suitable for a system of
radical polymerization is a group represented by the structural
formula (3).
A reactive functional group suitable for a system of
cationic polymerization is, for example, a functional group
having a vinyl aromatic part, a vinyl ether part, a vinyl amide
part, or an oxygen-containing heterocyclic ring. Preferably the
reactive functional group suitable for a system of cationic
polymerization is a functional group having an epoxy group or
an oxetanyl group, and more preferably is, in terms of reactivity,
a 3-ethyl -oxetanyl-methyl group represented by the structural
formula (4) or a 3-(3-ethyl-oxetanyl-methoxy)-2-hydroxypropane
group represented by the structural formula (5). Including any
one of these functional groups in a fluorine surfactant molecule
also contributes to improvement of wettability to a recording
medium, the balance between the wettability of the ink and the
ink-repellency of an orifice part of an inkjet head, and
improvement of ink filling property realizable by reducing the
amount of foaming.
Examples of a commercially available fluorine surfactant
which can be used in the present invention include POLYFOX
PF-3305, POLYFOX PF-3510, and POLYFOX PF-3320
(manufactured by OMNOVA SOLUTIONS INC) which each has a
group represented by the structural formula (3). A fluorine
surfactant which can be used in the present invention may also
be synthesized from PF-636, PF-6320, PF-656, or PF-6520
(manufactured by OMNOVA SOLUTIONS INC) which is used as
a starting material and provided with an oxetanyl group
according to JP-B Nos. 3882486, 3307260, and 4003264 (see
compound A mentioned below).
The amount of a fluorine surfactant contained in the ink
is desirably 0.01% by mass to 10% by mass. The amount of
fluorine surfactant is preferably 0.05% by mass to 10% by mass
in terms of providing good wettability of the ink to a recording
medium, and is preferably 0.01% by mass to 2% by mass in
terms of providing good ejection stability of an inkjet head.
When the amount is less than 0.01% by mass, an adequate effect
may not be fulfilled in terms of providing good wettability with a
recording medium. When the amount is more than 10% by
mass, ejection stability is degraded, as well as fixing property of
printed images may be degraded. Furthermore, since the
fluorine surfactant according to the present invention is inferior
in reactivity to a general monomer, an unreacted surfactant
residue may be left and quality of printed matter may be
degraded with bleeding of the fluorine surfactant residue when
the fluorine surfactant is used excessively.

An ink according to the present invention preferably has
a viscosity of 5 mPa•s to 30 mPa•s, and more preferably has a
viscosity of 5 mPa•s to 20 mPa•s at a temperature at the time of
ejection. In order to eject an ink having a high viscosity, it is
necessary to increase ejection power of an inkjet head. When
an ink having a viscosity more than 30 mPa-s is ejected, in an
inkjet head using a piezoelectric element, it is necessary to
increase the voltage applied between piezoelectric elements,
which often causes a problem of leak of electric current, etc. In
addition, it is difficult to separate the ink having a high
viscosity into independent ink droplets at the time of ink
ejection, and resulting in poor shapes of ink droplets often with
tails. Thus abnormal particulation, such as generation of ink
mist or separation of satellites, is easy to occur. In contrast,
since an ink having a low viscosity often has poor shapes of ink
droplets and poor frequency characteristics, the viscosity of the
ink having a low viscosity is desirably 5 mPa•s or more for
maintaining a high frequency characteristic.
In order to decrease the viscosity of an ink at the time of
ejection, a head or an ink supply system may be heated at about
40°C to 80°C to decrease the viscosity of the ink for ejection,
however, for achieving this it is necessary to heat not only an
ink ejection part but also an ink supply system. Control of
temperature at the ink ejection part including a head is
desirably carried out separately from the ink supply system such
that particularly an ink temperature at the ink ejection part is
stabilized.
The ink according to the present invention desirably has
a surface tension at a temperature of ejection of 20 mN/m to 29
mN/m. More desirably the ink has a surface tension at a
temperature of ejection of 23 mN/m to 26 mN/m. When the
surface tension at a temperature of ejection is smaller than
20mN/m, the ejection becomes unstable. When the surface
tension is more than 29 mN/m, wettability of an ink with a
recording medium becomes inadequate.
It is preferable that an ink exhibiting Newtonian fluid
behavior at temperatures at which it is used is used, however, so
long as the ink satisfies the above conditions at share speeds at
which ordinary measurements were carried out (about 20 rpm to
100 rpm), the ink can be used without problem even when the
apparent viscosity of the ink more or less depends on the share
speed.

The ink according to the present invention contains a
colorant, a light-curable compound, and a photopolymerization
initiator, and further contains the fluorine surfactant as a
surface tension regulator. Further, it is possible to incorporate
in the ink a sensitizer, a photostabilizing agent, a slipping agent,
a surface-treating agent, a viscosity reducer, an antioxidant, an
antiaging agent, a cross-linking promoter, a polymerization
inhibitor, a plasticizer, a preservative, a dispersant, a leveling
agent, water, and a solvent, etc.

The colorant is not particularly limited and can be
selected for use in the present invention from, for example,
organic pigments or inorganic pigments of the following color
index numbers.
For a white pigment, zinc sulfide, titanium dioxide, or C.I.
Pigment White 6, etc. can be used.
For a red pigment or a magenta pigment, C.I. Pigment
Red 2, 3, 5, 9, 14, 17, 19, 22, 23, 31, 37, 38, 41, 42, 43, 48:1, 48:2,
48:3, 48:4, 48:5, 49:1, 53:1, 57:1, 57:2, 58:4, 63:1, 81, 81:1, 81:2,
81:3, 81:4, 88, 104, 108, 112, 122, 123, 144, 146, 149, 166, 168,
169, 170, 177, 178, 179, 184, 185, 208, 210, 216, 226, 238, or 257,
C.I. Pigment Violet 3, 19, 23, 29, 30, 37, 50, or 88, or C.I.
Pigment Orange 5, 13, 16, 20, 34, or 36, etc. can be used.
For a blue pigment or a cyan pigment, C.I. Pigment Blue
1, 15, 15:1, 15:2, 15:3, 15:4, 15:6, 16, 17-1, 22, 27, 28, 29, 36, or
60, etc. can be used.
For a green pigment, C.I. Pigment Green 7, 26, 36, or 50
etc. can be used.
For a yellow pigment, C.I. Pigment Yellow 1, 3, 12, 13, 14,
17, 34, 35, 37, 55, 63, 65, 73, 74, 81, 83, 93, 94, 95, 97, 98, 106,
108, 109, 110, 114, 121, 126, 136, 137, 138, 139, 153, 154, 155,
157, 166, 167, 168, 174, 176, 180, 185, 188, or 193, etc. can be
used.
For a black pigment, C.I. Pigment Black 7, 28, or 26, etc.
can be used.
The absorbance by an ink of a wave length of ultraviolet
light which is required for curing the ink varies depending on
the type of a colorant contained in the ink, which results in
variations in ultraviolet curing property of an ink depending on
the type of a colorant contained in the ink. Consequently, the
amount of a colorant is discretionally determined according to
the output of an ultraviolet lamp used and the coloring power of
the colorant. Usually, the amount added is appropriately one
part by mass to 30 parts by mass. When the amount added is
less than one part by mass, image quality produced by the ink
using the colorant is degraded. When the amount added is
more than 30 parts by mass, ultraviolet curing property and ink
viscosity property are adversely affected. For adjustment of
color, etc. two types or more of the colorants may be
appropriately mixed for use.

A light-curable compound which can be used in the
present invention accounts for 10% by mass to 70% by mass of
the total amount of the ink constituent materials. The
light-curable compound that can be used in the present
invention is different depending on the type of light curing
reaction, that is, whether it is used in a system of radical
polymerization using a photoradical initiator or in a system of
cationic polymerization using a photoacid initiator.
However, it is also possible to use a mixture of a system
of radical polymerization and that of cationic polymerization and
to discretionally design a system of light curing reaction
according to curing property or adhesion strength and image
forming process of a light-curable compound.
(System of radical polymerization)
Examples of a light-curable compound of a system of
radical polymerization which can be used in the present
invention include a compound having an unsaturated
hydrocarbon chain as a reactive functional group, and preferably
include a compound having a vinyl group, an isopropenyl group,
an allyl group, a methallyl group, an acryloyl group, a
methacryloyl group, a propioloyl group, and a maleoyl group.
Examples of a light-curable compound having a single
functional group include the following: 2-ethylhexyl
(meth)acrylate (EHA), 2-hydroxyethyl (meth)acrylate (HEA),
2-hydroxypropyl (meth)acrylate (HPA), caprolactone-modified
tetrahydrofurfuryl (meth)acrylate, isobonyl (meth)acrylate,
3-methoxybutyl (meth)acrylate, tetrahydrofurfuryl
(meth)acrylate, lauryl (meth)acrylate, 2-phenoxyethyl
(meth)acrylate, isodecyl (meth)acrylate, isooctyl (meth)acrylate,
tridecyl (meth)acrylate, caprolactone (meth)acrylate,
ethoxylated nonylphenol (meth)acrylate, and oxetane
(meth)acrylate.
Examples of a light-curable compound having two
functional groups include the following: tripropylene glycol
di(meth)acrylate, triethylene glycol di(meth)acrylate,
tetraethylene glycol di(meth)acrylate, polypropylene glycol
di(meth)acrylate, neopentylglycol hydroxyl pivalate
di(meth)acrylate (MANDA), hydroxypivalic acid neopentyl glycol
ester di(meth)acrylate (HPNDA), 1,3-butanediol
di(meth)acrylate (BGDA), 1,4-butanediol
di(meth)acrylate(BUDA), 1,6-hexanediol di(meth)acrylate
(HDDA), 1,9-nonanediol di(meth)acrylate, diethylene glycol
di(meth)acrylate (DEGDA), neopentyl glycol di(meth)acrylate
(NPGDA), tripropylene glycol di(meth)acrylate (TPGDA),
caprolactone-modified hydroxypivalic acid neopentyl glycol ester
di(meth)acrylate, propoxylated pentyl glycol di(meth)acrylate,
ethoxy-modified bisphenol A di(meth)acrylate, polyethylene
glycol 200 di(meth)acrylate, and polyethylene glycol 400
di(meth)acrylate.
Examples of a light-curable compound having a plurality
of functional groups include the following: trimethylolpropane
tri(meth)acrylate (TMPTA), pentaerythritol tri(meth)acrylate
(PETA), dipentaerythritol hexa(meth)acrylate (DPHA), triallyl
isocyanate, a (meth)acrylate of e-caprolactone-modified
dipentaerythritol, tris(2-hydroxyethyl)isocyanurate
tri(meth)acrylate, ethoxylated trimethylolpropane
tri(meth)acrylate, propoxylated trimethylolpropane
tri(meth)acrylate, propoxylated glyceryl tri(meth)acrylate,
pentaerythritol tetra(meth)acrylate, ditrimethylolpropane
tetra(meth)acrylate, dipentaerythritol
hydroxypenta(meth)acrylate, ethoxylated pentaerythritol
tetra(meth)acrylate, and one of penta(meth)acrylate esters.
Examples of an oligomeric light-curable compound include
polyester resins, acrylic resins, epoxy resins, urethane resins,
alkyd resins, ether resins, acrylates of polyvalent alcohol, etc.,
and methacrylate.
Examples of the polymeric light-curable compound
include water-soluble resins having a polymerizable functional
group and photocurable resins of emulsion type.
These light-curable compounds of systems of radical
polymerization can be used alone or as a mixture of two or more
types.
Examples of a photopolymerization initiator of a system
of radical polymerization include one of benzoin ethers,
acetophenones, benzophenones, thioxanthones, and particular
groups, such as acylphosphineoxides and
methylphenylglyoxylates, and include a benzoin alkyl ether,
benzyl methyl ketal, hydroxychlorohexylphenylketone,
p-isopropyl-crhydroxyisobutylphenone, 1,1-dichloroacetophenone,
and 2-chlorothioxanthone. These may be used alone or as a
mixture of two or more types.
The amount of the above-mentioned photopolymerization
initiator is one percent by mass to 10% by mass of the total
amount of the vehicle.
Examples of an auxiliary agent for the above-mentioned
photopolymerization initiator include triethanolamine, ethyl
2-dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate,
and a polymeric tertiary amine. Also a type of light curing
resin which contains a photopolymerization initiator may be
used.
(System of cationic polymerization)
A light-curable compound of a system of cationic
polymerization which can be used in the present invention is
principally, for example, one of vinyl aromatic compounds, vinyl
ethers, N-vinyl amides, compounds having an epoxy group, and
compounds having an oxetanyl group.
Examples of the vinyl aromatic compound include the
following: styrene, p-methylstyrene, p-methoxystyrene,
ß-methylstyrene, p-methyl-ß-methylstyrene, a-methylstyrene,
p-methoxy-ß-methylstyrene, 1-vinylnaphthalene,
aruethyllvinylnaphthalene, ß-methyl" 1-vinylnaphthalene,
4-methyl-1-vinylnaphthalene, and
4-methoxy-1-vinylnaphthalene.
Examples of the vinyl ether include the following:
isobutyl vinyl ether, ethyl vinyl ether, phenyl vinyl ether,
p-methylphenyl vinyl ether, p-methoxyphenyl vinyl ether,
a-methylphenyl vinyl ether, ß-methylisobutyl vinyl ether,
ß-chloroisobutyl vinyl ether, ethyleneglycol divinyl ether,
2-chloroethyl vinyl ether, 2-hydroxyethyl vinyl ether,
triethyleneglycol divinyl ether, 1,4-cyclohexanedimethanol
divinyl ether, hydroxybutyl vinyl ether, and a propenyl ether of
propylene glycol.
Examples of the N_vinyl amide include the following:
N-vinylcarbazole, N-vinylpyrrolidone, N-vinylindole,
N-vinylpyrole, N-vinylphenothiazine, N-vinylacetoanilide,
N-vinylethylacetoamide, N-vinylsuccinimide,
N-vinylphthalimide, N-vinylcaprolactam, and N-vinylimidazole.
Examples of the compound having an epoxy group include
the following: hydrogenated bisphenol A diglycidyl ether;
3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate;
3,4-epoxy-l-methylcyclohexyl
-3,4-epoxyl-methylhexanecarboxylate;
6-methyl-3,4-epoxycyclohexylmethyl-6-methyl
-3,4-epoxycyclohexanecarboxylate;
3,4-epoxy-3-methylcyclohexylmethyl
-3,4-epoxy-3-methylcyclohexanecarboxylate;
3,4-epoxy-5-methylcyclohexylmethyl
-3,4-epoxy5-methylcyclohexanecarboxylate;
2-(3,4-epoxychclohexyl-5,5-spiro-3,4-epoxy) cyclohexane
-metadioxane; bis (3,4-epoxycyclohexylmethyl) adipate;
3,4-epoxy6-methylcyclohexylcarboxylate; methylene bis
(3,4-epoxycyclohexane); dicyclopentadienediepoxide; ethylene bis
(3,4-epoxycyclohexanecarboxylate); dioctyl
epoxyhexahydrophthalate; di-2-ethylhexyl
epoxyhexahydrophthalate; 1-epoxyethyl-3,4-epoxycyclohexane;
l,2-epoxy-4-epoxyethylcyclohexane;
3,4 - epoxy cyclohexylmethylacrylate;
3,4-epoxycyclohexylmethylmethacrylate; 1,4-butanediol
diglycidyl ether; 1,6-hexanediol diglycidyl ether; a glycidyl ether
of a polyvalent alcohol, such as a triglycidyl ether of glycerin, a
triglycidyl ether of trimethylolpropane, a tetraglycidyl ether of
sorbitol, a hexaglycidyl ether of dipentaerythritol, a diglycidyl
ether of a polyethylene glycol, and a diglycidyl ether of a
polypropylene glycol,' a ployglycidyl ether of a polyetherpolyol
obtained by subjecting an aliphatic polyvalent alcohol, such as
propylene glycol, trimethylolpropane, and glycerin to an
addition reaction with one or more alkylene oxide(s); and a
diglycidyl ester of an aliphatic long chain dibasic acid.
Further, examples of the compound having an epoxy
group include a monoglycidyl ether of an aliphatic higher
alcohol; a monoglycidyl ether of phenol, cresol, butylphenol, and
a polyether alcohol obtained by subjecting phenol, cresol, and
butylphenol to an addition reaction with an alkylene oxide; a
glycidyl ester of a higher fatty acid; epoxidized soybean oil; octyl
epoxystearate; butyl epoxystearatel and an epoxidized
polybutadiene.
Examples of the compound having an oxetanyl group
include the following: 3-ethyl-3-hydroxymethyloxetane,
3-(meth)allyloxymethyl-3-ethyloxetane,
(3-ethyl-3-oxetanylmethoxy) methyl benzene, 4-fluoro-
[1-(3ethyl-3-oxetanylmethoxy) methyl] benzene, 4-methoxy-
[1-(3-ethyl-3-oxetanylmethoxy) methyl] benzene,
[1-(3-ethyl-3-oxetanylmethoxy) ethyl] phenyl ether,
isobutoxymethyl (3-ethyl-3-oxetanylmethyl) ether,
isobonyloxyethyl (3-ethyl-3-oxetanylmethyl) ether, isobonyl
(3-ethyl-3-oxetanylmethyl) ether, 2-ethylhexyl
(3-ethyl-3-oxetanylmethyl) ether, ethyldiethyleneglycol
(3-ethyl-3-oxetanylmethyl) ether, dicyclopentadiene
(3-ethyl-3-oxetanylmethyl) ether, dicyclopentenyloxyethyl
(3-ethyl-3-oxetanylmethyl) ether, dicyclopentenyl
(3-ethyl-3-oxetanylmethyl) ether, tetrahydrofurfuryl
(3-ethyl-3-oxetanylmethyl) ether, tetrabromophenyl
(3-ethyl-3-oxetanylmethyl) ether, 2-tetrabromophenoxyethyl
(3-ethyl-3-oxetanylmethyl) ether, tribromophenyl
(3-ethyl-3-oxetanylmethyl) ether, 2-tribromophenoxyethyl
(3-ethyl-3-oxetanylmethyl) ether, 2-hydroxyethyl
(3-ethyl-3-oxetanylmethyl) ether, 2-hydroxypropyl
(3-ethyl-3-oxetanylmethyl) ether, butoxyethyl
(3-ethyl-3-oxetanylmethyl) ether, pentachlorophenyl
(3-ethyl-3-oxetanylmethyl) ether, pentabromophenyl
(3-ethyl-3-oxetanylmethyl) ether, bornyl
(3-ethyl-3-oxetanylmethyl) ether, 3,7-bis(3-oxetanyl)-
5-oxa-nonane, 3,3'-[1,3-(2-methylenyl) propanediil bis
(oxymethylene)] bis-(3-ethyloxetane), 1,4-bis
[(3-ethyl-3-oxetanylmethoxy) methyl] benzene,
l,2-bis[(3-ethyl-3-oxetanylmethoxy) methyl] ethane, 1,3-bis
[(3-ethyl-3-oxetanylmethoxy) methyl] propane, ethylene glycol
bis (3-ethyl-3-oxetanylmethyl) ether, dicyclopentenyl bis
(3-ethyl-3-oxetanylmethyl) ether, triethyleneglycol bis
(3-ethyl-3-oxetanylmethyl) ether, tetraethyleneglycol bis
(3-ethyl-3-oxetanylmethyl) ether, tricyclodecanediildimethylene
(3-ethyl-3'Oxetanylmethyl) ether, trimethylolopropane tris
(3-ethyl-3-oxetanylmethyl) ether, 1,4-bis
(3-ethyl-3-oxetanylmethoxy) butane, 1,6-bis
(3-ethyl-3-oxetanylmethoxy) hexane, pentaerythritol tris
(3-ethyl-3-oxetanylmethyl) ether, pentaerythritol tetrakis
(3-ethyl-3-oxetanylmethyl) ether, polyethyleneglycol bis
(3-ethyl-3-oxetanylmethyl) ether, dipentaerythritol hexakis
(3-ethyl-3-oxetanylmethyl) ether, dipentaerythritol pentakis
(3-ethyl-3-oxetanylmethyl) ether, dipentaerythritol tetrakis
(3-ethyl-3-oxetanylmethyl) ether, a caprolactone-modified
dipentaerythritol hexakis (3-ethyl-3-oxetanylmethyl) ether, a
caprolactone-modified dipentaerythritol pentakis
(3-ethyl-3-oxetanylmethyl) ether, ditrimethylolpropane tetrakis
(3-ethyl-3-oxetanylmethyl) ether, an EO modified bisphenol A
bis (3-ethyl-3-oxetanylmethyl) ether, a PO modified bisphenol A
bis (3-ethyl-3-oxetanylmethyl) ether, an EO modified
hydrogenated bisphenol A bis (3-ethyl-3-oxetanylmethyl) ether,
a PO modified hydrogenated bisphenol A bis
(3-ethyl-3-oxetanylmethyl) ether, an EO modified bisphenol F
(3-ethyl-3-oxetanylmethyl) ether, oxetane (meth)acrylate,
3-ethyl-3-hydroxymethyloxetane, 1,4-bis {[(3-ethyl-3-oxetanyl)
methoxy] methyl} benzene, 3-ethyl-3-(phenoxymethyl) oxetane,
di[1-ethyl(3-oxetanyl)] methyl ether, 3-ethyl-3-
(2-ethylhexyloxymethyl) oxetane, 3-ethyl-3-{[3-(triethoxysilyl)
propoxy] methyl} oxetane, oxetanylsilsesquioxane, and
phenolnovolac oxetane.
Examples of other light-curable compound of a system of
cationic polymerization include the following: an oxolane
compound, such as tetrahydrofuran and
2,3-dimethyltetrahydrofuran; a cyclic acetal compound, such as
trioxane, 1,3-dioxolane, and 1,3,6-trioxanecyclooctane; a cyclic
lactone compound, such as ß-propiolactone and e-caprolactone;
thiirane compound, such as ethylene sulfide and
thioepichlorohydrin; a thiethane compound, such as 1,3-propyne
sulfide and 3,3-dimethylthiethane; a cyclic thioether compound,
such as a tetrahydrothiophene derivative; and a spiro ortho
ester compound obtained by reacting an epoxy compound with
lactone.
The above-mentioned light-curable compounds of systems
of cationic polymerization may be used alone or as a mixture of
two or more types.
For a photopolymerization initiator of a system of cationic
polymerization, a photoacid-generating agent which is generally
used in light cationic polymerization may be used. An example
of the photoacid-generating agent includes a double salt that is
an onium salt generating a Lewis acid or a derivative of the
double salt.
An example of an onium salt includes a salt consisting of
a cation which is obtained by linking an atom or an atomic group
selected from the group consisting of S, N, Se, Te, P, As, Sb, Bi,
O, I, Br, Cl, F, and N=N with (an) organic group(s), at least one
of which contains an aromatic ring, and an anion which is any
one of tetrafluoroborate (BF4-), tetrakis (pentafluorophenyl)
borate (B(C6F5)4-), hexafluorophosphate (PF6-),
hexafluoroantimonate (SbF6-), hexafluoroarsenate (AsF6-), and
hexachloroantimonate (SbCl6-).
For a light cation polymerization initiator, a sulfonated
compound which generates a sulfonic acid, a halide which
generates a hydrogen halide with light, and also an iron-allene
complex may be used.

Recording media on which images are formed with the
ink according to the present invention are not particularly
limited and are, for example, paper, thread, fiber, fabric, leather,
metal, plastic, glass, wood, and ceramics.
Even when the ink according to the present invention is
used for forming an image on an ink-nonabsorbable recording
medium, it is possible to obtain a print image having
significantly improved image quality.
Examples of the ink nonabsorbable recording medium
include plastic, glass, metal, and ceramics, and the effect of the
ink according to the present invention may be readily achieved
when images are formed on ink-repellent plastics.
The plastic is not particularly limited; examples thereof
include a polyvinyl chloride, polyethylene, ionomer resin,
polyvinyliden chloride, polypropylene, polyvinyl alcohol,
polycarbonate, polyester, polyacrylonitrile, acrylic resin, ABS,
polyacetal, polystyrene, cellophane, and copolymer with
ethylene.
It is possible to form an image on three-dimensionally
molded materials of the above materials. However, when any
one of the above materials is made into a film by melt extrusion,
solution casting, or calendaring and when images are to be
formed on a surface thereof, it becomes possible to precisely
position a head to a recording medium, which results in
achievement of excellent image quality according to a printing
speed.
However, since a local surface energy of these plastics
greatly varies, the dot diameter after ink landing may vary due
to ink-repellency of the plastic. However, when the ink of the
present invention, which has an excellent wettability to a
recording medium, is used, the dot diameter of the ink does not
greatly vary even on any one of these plastics to provide
excellent image quality.

The ink according to the present invention can be used in
one of a serial type inkjet recording apparatus and a line type
inkjet recording apparatus, where in the former apparatus a
head is displaced with respect to a recording medium which
moves intermittently according to the head width and thereby
the ink is ejected to the recording medium, and in the latter
apparatus an ink is ejected onto a recording medium from a
head which is held on a constant position.
Hereinafter, an example of a line type inkjet recording
apparatus in which the ink of the present invention can be used
will be described with reference to FIG.l.
A recording medium sheet 10 is separated one by one by
a separation roller 11 from a paper supply section 2, pressed to
and sucked on, by a paper supply roller 12, a feeding belt 1
stretched over a matched pair of feeding rollers 14, and fed by
the feeding belt 1. A sucking platen 15 is depressurized with a
sucking fan 16 to suck the recording medium sheet on a surface
of the feeding belt which has a number of pores. On the
recording medium sheet, which is sucked on the feeding belt and
fed, inkjet heads 5-8 in a carriage 3 form multi-color images,
which are exposed to ultraviolet light from an ultraviolet lamp
17 in an exposing unit 4 to be cured and fixed. The printed
matter is discharged via a paper discharge roller 13 to a stacker
9.
The inkjet recording apparatus may be equipped with a
light reflector 18 for reflecting light from the ultraviolet lamp to
a recording medium sheet surface, or an exhaust system in
which air over the recording medium sheet, which is heated by
the ultraviolet lamp and by ozone gas produced through effects
of ultraviolet light, is sucked by a sucking fan 19 for cooling and
thus sucked air is discharged while toxic gas therein being
adsorbed by an exhaust filter 20.

Examples of the inkjet head include a recording head
using a piezoelectric element, a recording head using a heater
element, and a recording head using forces of electrostatic
attraction. Among these, the recording head using a
piezoelectric element is preferred in terms of ejecting ability and
freedom of ink composition.
Nozzle surfaces of such inkjet heads are desirably
treated so as to have ink-repellency. Methods for treating
nozzle surfaces to provide ink-repellency may include vapor
deposition of an ink-repellent material, application of an
ink-repellent material, and plating of an ink-repellent material,
and may be selected depending on the properties of the
ink-repellent material and the constituent material of the nozzle
surfaces.
Examples of a material having ink-repellency include a
fluorine compound and a silicone resin. Among these, a PTFE
treatable by eutectoid plating and a silane compound having a
vapor depositable perfluoroalkyl are desired in terms of the
strength of an ink-repellent layer and ink-repellency.

An ink supply device for supplying the ink to an inkjet
head is composed of an ink tank, a pump for sending liquid, a
tube for sending liquid, packing, a heater, and a thermal
insulation member. It is necessary that the surfaces of these
members making contact with the ink have adequate resistance
to the ink.
Since the ink hardens in a supply line when ultraviolet
light is not blocked from reaching the ink, it is necessary that
the ink supply device has light blocking ability. Also it is
necessary that from the ink supply device a substance that
causes curing reaction, such as metal ion, be not eluted into the
ink. Further, it is also necessary to prevent contamination
with a substance that inhibits curing. Examples of the
substance that inhibits curing include oxygen gas for an ink of a
system of radical polymerization and water for an ink of a
system of cationic polymerization. Therefore, in order to
prevent contamination by such substance, it is necessary to use
members having permeability of air/moisture at a certain level
or less.
Available ranges of physical properties of these members
may be discretionally set depending on conditions of user's use
of the ink. When the ink is used under different conditions
from the conditions of user's use of the ink, however, failures
which markedly impair reliability of the ink, such as ink
clogging, may occur.

The duration of time from the ink ejection to the
ultraviolet curing/fixation of the ink is not particularly limited;
however, is preferably one second or less for efficient use of the
ink of the present invention. Since as the duration of time from
the ink ejection to the ultraviolet curing of the ink becomes
longer a resulting image formed on a recording medium is
blurred by ink exudation or discolored (unevenly colored), it is
desirable to cure the ink as soon as possible for forming an
excellent image with an ultraviolet curable ink.
Examples of a light irradiation device for curing
image-forming ink droplets include ultraviolet (UV) irradiation
lamp and electron beam generator. The UV irradiation lamp,
which may deform a recording medium by its heat, is desirably
equipped with a cooling unit, such as cold mirror, cold filter, and
work cooling unit.
Examples of type of the lamp include electrode lamps or
electrodeless lamps using high pressure mercury vapor,
ultrahigh pressure mercury vapor, or metal halide vapor, etc.,
and UV-LEDs. The lamp which can be used is not particularly
limited, so long as it is effective in curing the ink, and a
combination of the lamps having different wavelengths or two or
more lamps belonging to the same lamp product may be used.
An example of these lamps includes a commercially available
lamp system, manufactured by Fusion UV Systems, Inc.,
containing an "H" lamp, "D" lamp, and "V" lamp.
Furthermore, it is also effective to use a hot air drying
device equipped in parallel for speeding up image formation or
to deposit an oxygen impermeable membrane, such as a
polyvinyl alcohol membrane, over an image which is exposed to
ultraviolet light through the membrane with the curing
efficiency thereof being enhanced.
The accumulated amount of light received by the surface
of a recording medium is inversely related to the speed at which
the recording medium is conveyed under the irradiated region by
the light source. The accumulated amount of light for the
wavelength range of UVA (320 n m to 390 n m) is preferably 200
mJ/cm2 to 1,500 mJ/cm2, more preferably 200 mJ/cm2 to 1,000
mJ/cm2, and particularly preferably 200 mJ/cm2 to 800 mJ/cm2.
When the accumulated amount of light for the UVA
wavelength range is less than 200 mJ/cm2, an image having a
thick ink membrane thickness of more than 30 µm may often
remain uncured. When the accumulated amount of light is
more than 1,500 mJ/cm2, it is unsuitable for high speed
recording and heat is generated to deform the recording medium
on which an image is formed.
The effective ultraviolet light intensity for the UVA
wavelength range is 3,000 mW/cm2 to 5,000 mW/cm2, preferably
3,000 mW/cm2 to 4,800 mW/cm2, and more preferably 3,200
mW/cm2 to 4,700 mW/cm2. When an ultraviolet light intensity
for the UVA wavelength range is less than 3,000 mW/cm2, the
ink cures inadequately. When the ultraviolet light intensity for
the UVA wavelength range is more than 5,000 mW/cm2, the cost
of an image forming apparatus using the ultraviolet lamp often
becomes expensive as elaboration of the apparatus and of the
ink formulation costs high.
Examples
Hereinafter, the present invention is further specifically
described by presenting Examples and Comparative Examples,
however, the scope of the present invention is not limited to
these Examples. Note that in the Examples and the
Comparative Examples, "part(s)" and "%" means "part(s) by
mass" and "% by mass", respectively.
(Examples 1 to 10 and Comparative Examples 1 to 5)

Into a pressure type kneader, 250 parts of each pigment
powder specified in Table 1, 2,500 parts of sodium chloride, and
160 parts of polyethylene glycol 300 were put and kneaded for
three hours.
Subsequently, this mixture was put in 3 L of warm water,
stirred by a homomixer at about 80°C for about one hour to
obtain slurry, then the slurry was filtered and washed with
water with the filtration and washing treatment being repeated
five times, and the resulting slurry was spray-dried to prepare a
pretreated pigment.

Each of the above-mentioned pretreated pigments, each
of dispersants, and each of light-curable compounds were put in
a sand mill as specified in Table 1 and dispersed thereby for 4 hr.
Subsequently, each of photopolymerization initiators and each of
fluorine surfactants were added to the resulting dispersion as
specified in Table 1 and gently mixed, so as not to incorporate
air bubbles, till the photopolymerization initiator was dissolved,
to prepare an ink stock solution.
This ink stock solution was filtered under pressure
through a membrane filter to prepare an inkjet recording ink to
be used in the evaluation tests. The amount of each component
incorporated in the inkjet recording ink is indicated in Table 1.
The chemical structure of each fluorine surfactant
indicated in Table 1 is as follows.
(1) The basic chemical structure of POLYFOX PF3305,
PF3510, and PF3320 is indicated by (6).
where n is 5 for PF3305, 10 for PF3510, and 20 for PF3320.
(2) The chemical structure of POLYFOX PF656 is
indicated by (7).

(3) MEGAFACE F-178K is an oligomer containing a
perfluoroalkyl group/lipophilic group diluted by 30% in mineral
spirits, and its precise chemical structure is unknown.
However, as far as it is known, it is not such an oligomer having
a chemical structure with repeating chains of oxetane origin as
POLYFOX PF656.
(4) Compound A is a fluorine surfactant provided with a
group capable of initiating cationic polymerization, and has
chemical structure indicated by (8). The fluorine surfactant
was provided with the group capable of initiating cationic
polymerization by following the procedure in accordance with
JP-B No.3882486.
Into a 500-mL glass round-bottom flask equipped with a
stirrer, a dropping funnel, a thermometer, a diversion tube, and
a condenser, 40.39 g (0.3 mol) of 3-chloromethyl-3-ethyloxetane
and 142.32 g (0.1 mol) of POLYFOX PF656 were put, and, while
stirring the mixture, 12.27 g of an aqueous solution containing
48% by mass KOH (corresponds to 0.105 mol of KOH) was
dripped into the mixture for 30 min. After the drip of the
aqueous solution containing KOH had been completed, the
resulting mixture was heated to 120°C. While the pressure in
the system was controlled at about 600 mmHg with an aspirator,
water in the resulting mixture was distilled away by azeotropic
distillation for 12 hr, during which time the resulting mixture
was reacted. Subsequently, precipitated salts in the resulting
mixture were dissolved by addition of 50 mL pure water so that
the resulting diluted mixture was separated into aqueous and
organic phases, and then, the organic phase was collected.
Further, a cleaning procedure in which 50 mL pure water was
added to the collected organic phase, the resulting dilution being
fully mixed and separated into aqueous and organic phases, with
the organic phase being collected for the next repetition of the
procedure, was repeated three times to prepare 152 g of a
cleaned organic phase.
where n is 6.

The inkjet recording apparatus of FIG. 1 using a
piezoelectric inkjet head capable of controlling ink temperatures
from the ink supply system to the head was charged with each
inkjet recording ink of Examples and Comparative Examples,
and images were recorded under the following conditions:
temperature: controlled such that the ink viscosity became 10
mPa•s; ink ejection speed: 3 kHz; and feeding speed of a
recording medium: 20 m/min. Subsequently, the images were
cured by exposing them to ultraviolet light, which was
irradiated from a metal halide lamp, at an accumulated amount
of light of 1,500 mJ/cm2.
For a recording medium, a polyethylene terephthalate
(PET) film having a film thickness of 125 µm without surface
treatment was used.
In order to select a heating condition at the time of
printing, the temperature at which the ink viscosity becomes
10.0 + 0.5 mPa•s was determined by means of an E type
viscometer capable of controlling temperatures.

Solid images of an average membrane thickness of 10 µm
were printed on recording media with the inkjet recording
apparatus. The central area of the printed image was rubbed
with a finger through a cotton cloth, and the degree to which
portions of the printed image peeled off from the recording
medium and was transferred to the cotton cloth was visually
evaluated. Evaluation criteria were as follows:
A: No portion of the image peeled off or was transferred
to the cotton cloth.
B: The image surface was scratched and some portion of
the image was transferred to the cotton cloth.
C: The image was damaged and a large portion of the
image was transferred to the cotton cloth.

Copies of a Chinese character "todoroki", which means
"boom", were printed in 6-point, MS gothic letters on recording
media with the inkjet recording apparatus, and broken letter
configuration or jaggy of the letters due to ink-repellency of the
recording media was visually evaluated with the aid of a
microscope. Evaluation criteria were as follows:
A: Letters were clearly readable.
B: Slightly poor resolution/jaggy of letters was seen,
however, letters were still readable.
C: Letters were unreadable.

Solid images of an average membrane thickness of 10 µm
were printed on recording media with the inkjet recording
apparatus. The printed solid patterns on recording media were
scratched in a pattern of lattice having a pitch of 1mm and
tested for their adhesion on the recording media using a Scotch
tape in accordance with JIS K5600-5-6.
The evaluation was performed twice; one was carried out
immediately after printing and the other was after a period in
which bleeding of uncured surfactant molecules in the ink had
been accelerated by leaving the recording media with the
printed images for two weeks at 50°C in a thermostatic chamber.
For the evaluation criteria, classification of test results
indicated in Table 1 in 8.3 of JIS K5600-5-6 (1999) was adopted,
that is:
A: Classification 0
B: Classification 1
C: Other than A or B

Solid images of an average membrane thickness of 10 µm
were printed on recording media with the inkjet recording
apparatus, and the degree of glossiness of the solid images was
visually evaluated. The evaluation was performed twice; one
was carried out immediately after printing and the other was
after a period in which bleeding of uncured surfactant molecules
in the ink had been accelerated by leaving the recording media
with the printed images for two weeks at 50°C in a thermostatic
chamber. Evaluation criteria were as follows:
A: Solid areas were even and glossy.
B: Solid areas were dull, or their surfaces were uneven
and less glossy.

Ink ejection from a head was inspected using an ink
particle formation observing device after the ink had been
continuously ejected for 6 hr at an ejection speed of 10 kHz, and
occurrences of nozzle malfunction and ejection deviation from
the normal ink ejection direction were counted for evaluating
ejection stability. Evaluation criteria were as follows^
A: Nozzle malfunction or ejection deviation did not occur.
B: Nozzle malfunction did not occur; however, ejection
deviations occurred in less than 5% of the cases inspected.
C: Nozzle malfunction occurred in some cases, and
ejection deviations occurred in 5% or more of the cases
inspected.
The results of the above-mentioned evaluation tests are
summarized in Table 2.
As can be seen in Table 2, all the inks of Examples 1 to
10 could achieve all of excellent curability of the inks, excellent
printed image quality, excellent adhesion, excellent glossiness of
the images, and excellent ejection stability.
As to the printed image quality, it is considered that the
ink containing the fluorine surfactant of the present invention
could wet even a hydrophobic PET film widely enough to achieve
the predetermined image quality criterion.
As to the adhesion of inks, adhesion of inks of Examples
and Comparative Examples was acceptable immediately after
printing, however, after bleeding of surfactants had been
accelerated by heating, adhesion degraded in the inks whose
surfactants were not polymerizable on exposure to ultraviolet
light.
Further as to the glossiness of images, inks which had
inadequate wettability for forming uniform coat membranes
could not achieve acceptable glossiness, and produced dull
images due to bleeding of surfactants after bleeding of
surfactants had been accelerated, though produced favorable
glossiness immediately after printing.
As to the ejection stability, it is considered that inks
using the oligomeric fluorine surfactants of the present
invention reduce the amount of foaming to reduce incorporation
of air bubbles into heads, leading to stabilization of ejection.
As described above, when an inkjet recording ink of the
present invention is used for printing, it becomes possible to
achieve excellent printed image quality even on a recording
medium having poor ink fixability, prevent bleeding by
polymerizing the fluorine surfactant through exposure to
ultraviolet light, and maintain excellent adhesion or glossiness
of the coated membrane.
CLAIMS
1. An ultraviolet curable inkjet recording ink comprising:
a colorant,
a light-curable compound,
a photopolymerization initiator, and
a fluorine surfactant represented by one of the following
structural formulae (1) and (2) as a surface tension regulator:

where Rf is selected from CH2CF3 and CH2CF2CF3; n
represents a value of 5 to 20; and each R1 represents a
functional group capable of initiating an ultraviolet curing
reaction and one of the two R1s in the structural formula (1)
may be a hydrogen atom;

where Rf is selected from CH2CF3 and CH2CF2CF3; 1
represents a value of 1 to 20; k and m each represent a value of
1 to 8; each R2 represents a functional group capable of
initiating an ultraviolet curing reaction and one of the two R2s
in the structural formula (2) may be a hydrogen atom; and R3 is
selected from a hydrogen atom and a methyl group.
2. The ultraviolet curable inkjet recording ink according to
claim 1, wherein at least one of the two functional groups Rls
has a group selected from a vinyl group, an isopropenyl group,
an allyl group, a methallyl group, an acryloyl group, a
methacryloyl group, a propioloyl group, a maleoyl group, an
epoxy group, and an oxetanyl group.
3. The ultraviolet curable inkjet recording ink according to
claim 2, wherein at least one of the two functional groups Rls is
a group represented by the following structural formula (3).

4. The ultraviolet curable inkjet recording ink according to
claim 2, wherein at least one of the two functional groups Rls is
a group represented by one of the following structural formulae
(4) and (5):

5. A color image forming apparatus,
wherein the ultraviolet curable inkjet recording ink
according to any one of claims 1 to 4 is used.
An ultraviolet curable inkjet recording ink of the present
invention includes at least a colorant, a light-curable compound,
a photopolymerization initiator, and at least one fluorine
surfactant represented by the following formulae (1) or (2) as a
surface tension regulator:

where Rf is selected from CH2CF3 and CH2CF2CF3; n represents
a value of 5 to 20; and each R1 represents a functional group
capable of initiating an ultraviolet curing reaction and one of
the two R1s in (1) may be hydrogen;

where Rf is selected from CH2CF3 and CH2CF2CF3; 1 represents a
value of 1 to 20; k and m each represent a value of 1 to 8; each
R2 represents a functional group capable of initiating an
ultraviolet curing reaction and one of the two R2s in (2) may be
hydrogen; and R3 is selected from hydrogen and methyl.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=Tie+O+XGIw5SwDAKwi66uw==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 269643
Indian Patent Application Number 4681/KOLNP/2010
PG Journal Number 45/2015
Publication Date 06-Nov-2015
Grant Date 29-Oct-2015
Date of Filing 08-Dec-2010
Name of Patentee RICOH COMPANY, LTD.
Applicant Address 3-6, NAKAMAGOME 1-CHOME, OHTA-KU, TOKYO 1438555 JAPAN
Inventors:
# Inventor's Name Inventor's Address
1 HABASHI, HISASHI NIBANKAN 306, CENTER HILLS 21, 850-1, ISHIDA, ISEHARA-SHI, KANAGAWA 2591116 JAPAN
2 NAMBA, MICHIHIKO 770-63, YABE-CHO, TOTSUKA-KU, YOKOHAMA-SHI, KANAGAWA 2440002 JAPAN
3 NAGAI, KIYOFUMI FINE HILL VILLAGE 102, 2212-1, NARUSE, MACHIDA-SHI, TOKYO 1940044 JAPAN
PCT International Classification Number C09D 11/00
PCT International Application Number PCT/JP2009/062250
PCT International Filing date 2009-06-30
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2008-172670 2008-07-01 Japan